Abhishek Industries Ltd. Abhishek Industries Limited. The spirit of challenge Rieter Rotor System in India

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1 Abhishek Industries Ltd. Abhishek Industries Limited The spirit of challenge Rieter Rotor System in India

2 2 Rieter. Abhishek Industries Ltd. A PART OF THE TRIDENT GROUP Abhishek Industries Limited Company MARKET SUCCESS WITH DIVERSIFIED PORTFOLIO Abhishek Industries Limited started in 1990 as an agro manufacturer in Punjab, India. Driven by the vision and entrepreneurial capabilities of Mr. Rajinder Gupta, CEO and MD of the Trident Group, the company developed rapidly into a diversified field of activities with a commendable presence both in domestic and international markets today. The business portfolio encompasses products ranging from terry towels, terry products, yarn, writing and printing papers to chemicals. Mr. Rajinder Gupta, CEO and MD of the Trident Group When Abhishek started its first spinning plant in 1993 with spindles, new avenues of business were being explored. Today the group is the one of the largest manufacturer of terry towels in the world, one of the largest producers of agrobased paper and amongst the top ten cotton textile companies of India. Abhishek has been awarded the prestigious International Supplier Award by Wal Mart, USA. The Abhishek Management seeks leadership through investments in the most contemporary technology in each of the businesses. The high customer orientation with matching quality, quantity and cost leads to sound and lasting relationships. The result of this management is a growth rate well over the average growth rate of its respective industries. With the latest investment in a 100% Rieter rotor spinning plant, Abhishek currently runs ring spindles and rotors. By June 2006 the ring spinning capacity will be increased by spindles. Rieter offers all machines from fiber to yarn one source and this was a decisive factor for Abhishek. The support from a system supplier like Rieter covers spinning schedule calculations, payback calculations, layout and foundation plans for the complete plant as well as technology support from fiber to yarn. Rotor spinning mill in Barnala

3 Rieter. Abhishek Industries Ltd. 3 PRODUCT RANGE The textile products from Abhishek YARN PRODUCTION OF ABHISHEK Abhishek produces for domestic and international markets a large variety of textile products. The yarn division manufactures both combed and carded cotton yarn as well as polyester/ cotton and PVA yarn. Besides catering for local consumption by the terry towel division, the yarn division has developed a significant presence in the export market with its quality products, which include: Ring and rotor yarns for weaving and knitting Carded, combed and semi-combed yarns with a count range of Ne Polyester spun yarns with a count range of Ne % cotton yarn (grey, dyed, mercerized) Polyester/cotton blended yarns 100% Polyester spun yarn Zero twist PVA yarns Single yarn and TFO ply yarn Slub yarns TERRY TOWELS AND FABRICS Piece dyed woven on looms with dobbies Yarn dyed single and double jacquard terry Uni-dyed jacquard terry towels Yarn dyed stripes, weft inserts and checks Terry and velour finish HOUSEHOLD FABRICS Bath sheets and bath mats Bath, beach, gym, hand and kitchen towels Face fringes and table linens Bath robes

4 4 Rieter. Abhishek Industries Ltd. THE FUNDAMENT FOR SUCCESS Reliable and proven fiber preparation THE BLOWROOM FOR TOP CLEANING RESULTS The blowroom line of Rieter consists of proven system components and is adapted to the customer s specific needs. Abhishek is operating with 2 feeding lines for 2 different assortments in order to react flexibly to market needs. The UNIfloc A 11 bale opener takes off micro tufts at the start of the process and thus a large surface area for cleaning. This contributes to ideal preparation for blending and cleaning. The UNIclean B 11 pre-cleaner cleans the micro tufts in the next step. Cleaning takes place without clamping, i.e. the fibers are treated very gently and at the same time very efficiently. The VARIOset control system enables the volume and composition of waste to be adjusted ideally at the push of a button at each cleaning position. This guarantees high raw material utilization. The UNImix B 70 blending machine produces a homogeneous fiber blend by means of unique 3-point blending. The fine cleaner B 60 improves the cleanliness of the mixed material. For an economical use of comber noil, a defined percentage of comber noil (1 5%) can be fed into the process with help of the B 25 waste opener.

5 Rieter. Abhishek Industries Ltd. 5 REQUIREMENTS FOR HIGH SLIVER QUALITY Leading carding and drawing technology CARD C 60 FOR HIGH PRODUCTIVITY Abhishek decided in favour of 9 C 60 cards with a 3-roll lickerin module, which has been developed for maximum trash removal while maintaining the most gentle fiber treatment possible. Minimizing the amount of trash particles in the sliver is of vital importance for the successful use of small rotors, which can be run with higher rotor speeds. The whole card geometry is designed for the improved removal of trash and dust due to higher centrifugal forces. Additionally, carding segments and mote knives at all rollers efficiently extract trash particles. Abhishek runs the cards up to 145 kgs/h and cans with x mm. The Integrated Grinding System (IGS classic) ensures automatically sharpened card clothing and thus guarantees continuous sliver quality and low maintenance times for Abhishek. DRAW FRAMES RSB-D 35 FOR HIGHEST QUALITY To optimise the sliver quality, Abhishek runs 6 RSB-D 35 autoleveller drawframes with 6fold draft and speeds up to 600 m/min. The preciseness of the autolevelling system of the RSB-D 35 made the machine the world leader. The improved evenness of the sliver quality from RSB-D 35 is measurable in fewer stops in rotor spinning, a higher yarn quality and thus less end breaks in weaving and knitting. The optimised suction system of the RSB-D 35 leads to high dust removal. The longterm count stability, easy operation with central roller setting and the expert system Sliver Professional are further unique features of this drawframe model. MACHINERY INSTALLED 1 A 11 UNIfloc automatic bale opener 1 B 11 UNIclean pre-cleaner 2 B 70 UNImix blenders 3 B 60 UNIflex fine cleaner 1 B 25 waste opener 9 C 60 high performance cards 1 SB 2 drawframe 6 RSB-D 35 autoleveller drawframes

6 6 Rieter. Abhishek Industries Ltd. HIGHEST PRODUCTIVITY AND FLEXIBILITY Top quality in rotor spinning FULLY AUTOMATED ROTOR SPINNING MACHINE R 40 Abhishek is one of the top terry towel producers in the world. The rotor yarn produced has to fulfil highest international standards. Abhishek is producing on 6 R 40 rotor machines each with 320 rotors each up to kgs yarn daily. The raw material mainly used for the rotor yarn is Indian cotton with up to 28 mm staple length. The fully automated R 40 rotor spinning machine delivers highest yarn quality thanks to the SC-R spinning box and perfect automation with the robot. The high flexibility of the Abhishek production is apparent in the wide yarn count range of Ne The R 40 machine can be set up very flexibly with different spinning elements which are influencing the yarn quality and characteristics, like rotors, take-off nozzles and TWISTstop. The R 40 machines are running at Abhishek up to rpm and with up to 200 m/min yarn take off speed. For the Ne terry towel qualities rotors of 33 mm are in use and for the finer yarn counts for knitted fabrics rotors of 31 mm. With the SC-R box incorporating an adjustable bypass, which regulates the airflow close to the opening roller, additional trash removal during rotor spinning is possible and further improves the productivity of the spinning process. MACHINERY INSTALLED 6 R 40 Rotor spinning machines equipped with Uster Quantum yarn clearer (capacitive) 1 Xorella Contexxor steamer YARNS PRODUCED ComfoRo rotor yarn Ne 7 30 For weaving and knitting

7 Rieter. Abhishek Industries Ltd. 7 HIGH QUALITY OPEN END YARN ComfoRo yarn with invisible piecing RIETER YARN BRANDS Rieter is not only producing machines, but also developing in cooperation with customers yarn innovations and influencing thus the yarn markets. Examples are the compact yarn COM4 and the elastic rotor yarn Rotona. COMFORO THE NEW BRAND NAME FOR ROTOR YARN In case of a sliver break, yarn break or a quality cut by the yarn clearer there will be a piecing connection inside the rotor yarn. With the automated R 40 rotor spinning machine the piecing quality is already at a high level. But with the new patented AEROpiecing device in the R 40 robot, precise feeding and yarn handling at 1/1 000 of a second is guaranteed. With the newest generation of R 40 robots the piecing is now invisible and the tenacity of the piecing is comparable to the tenacity of the yarn. ComfoRo is the brand name for this high quality yarn with invisible piecing, which guarantees a better running performance in weaving and knitting. COMFORO SUPPORT IN DOWN-STREAM PROCESSING Cooperation agreements by Rieter with different companies acting world wide in the area of weaving, knitting, dyeing and fabric finishing support ComfoRo yarn users with necessary know how to generate end products made of ComfoRo with a soft and even fabric touch. More information can be obtained from the ComfoRo team under or comforo@rieter.com.

8 GERMANY Ingolstadt Grossostheim CZECH REPUBLIC Ústí nad Orlicí Žamberk SWITZERLAND Winterthur USA Spartanburg FRANCE Montbonnot CHINA Shanghai Beijing Changzhou Urumqi Jinan Wuhan Hong Kong TAIWAN Taipei TURKEY Istanbul INDIA New Delhi Coimbatore Mumbai Chandigarh INDIA Abishek BRAZIL São Paulo Abhishek Industries Limited Trident Complex Raikot Road IN Barnala Punjab, India T F corp@tridentindia.com Rieter Machine Works Ltd. Klosterstrasse 20 CH-8406 Winterthur T F sales.sys@rieter.com Rieter Ingolstadt Spinnereimaschinenbau Friedrich-Ebert-Strasse 84 DE Ingolstadt T F The data and illustrations in this brochure and on the corresponding data carrier refer to the date of printing. Rieter reserves the right to make any necessary changes at any time and without special notice. Rieter systems and Rieter innovations are protected by patents. 1877en-BAAH-43-Printed in CZ

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