Components, Systems and Service for Lift Trucks.

Transcription

1 Components, Systems and Service for Lift Trucks.

2 HYDAC Germany HYDAC - your Professional Partner for Lift Trucks. With over 5,000 employees worldwide, HYDAC is one of the leading suppliers of fluid technology, hydraulic and electronic equipment. HYDAC Switzerland HYDAC Italy HYDAC Netherlands HYDAC France HYDAC Korea HYDAC USA Our wide range of products, combined with our expertise in development, manufacturing, sales and service enables the lift truck industry worldwide to overcome the most diverse problems. Our quality and environment certification to ISO 9001/2000 and ISO denote first class quality and responsible management of our resources. Global yet local. With 40 overseas subsidiaries and over 500 distributors and service partners, HYDAC is your reliable partner worldwide. System solutions. One supplier. One contact. Wherever you need us, we are there to help you find the most effective solution - for every application, from components to a complete system. Worldwide specifications and approvals. 2

3 Accessories HYDAC in Lift Trucks. From the components to the system whether hydraulic, electronic or mechanical providing you with the best solution is our challenge: Higher level of comfort due to reduced vibration and noise Improved operability due to optimised design and combination of components Increased the operational safety by reducing the number of interfaces Incorporating reliable electronic systems and components Cost optimisation by standardisation and modular construction Active co-operation in a close development partnership Worldwide commercial and technical support through our global presence for the completion of hydraulic systems: Standard ball valves (high pressure) Tamper-proof inductive proximity switches (high pressure resistant) Fluid level sensors Temperature switch TSE Standard clamps 3015 Air/water reservoir clamping bands Test point connections Quick release couplings Sensors, System Electronics and Condition Monitoring 1 Accumulator Technology Pressure Transmitters / Switches Electronic Control Units Application-compatible sensors: IP 67 K Vibration-resistant through use of potted components All common connections available Pressure and temperature Fluid level and flow rate Measuring instruments for acquiring operating data. Application-specific control and regulating electronics e.g. proportional amplifier. For preventive fluid servicing and to enhance operational safety: Signals to customised software or external hand-held measuring units Oil condition Particle contamination and moisture Accumulators of all major types for every application: Damping of pressure surges Weight compensation Energy storage for emergency systems Pilot oil supply Diaphragm Accumulators 3 Temperature Switches ETS Fluid Level Sensors ENS Oil Condition Sensors HYDACLab Piston Accumulators

4 2 Cooling Systems To comply with legal requirements for noise, emissions (EURO 4, TIER 3) and fuel economy, high capacity and easy-to-install cooling systems are available. Integral thermally controlled bypass valves Electrical / hydraulic fan drives available with proportional speed control Oil/air coolers Lift Mast Hydraulics 3 Multiple combined cooling systems Tank-filter integration OK-ELD 1.5 Pressure Filter 4 3 Gear Pump Controlled Fan Drive 3 Sub-systems and Components for the Hydraulic System System control blocks for the lift mast hydraulics, with and without load sensing, for optimum utilization of power when lifting and lowering. Vehicle specific and reduced loss design, individually equipped with valves, filters, accumulators, sensor technology, test points. Control blocks for supplying the pilot oil circuit, using an electronically controlled accumulator charging function, guarantee system availability in the event of pump failure. Compact power units as complete systems for best possible utilization of space particularly in confined installation conditions, equipped and tested as Plug-and-play systems which are ready to install. Electroproportional valves with well-adapted performance characteristics guarantee the coordination of all functions for the specific application. Cooling System 2 with Fan Control 4 Charge Pressure Filter 4 Valve Technology for Steering Circuit and Braking Function. Module for Additional Functions. Module for Lift Mast Cylinder. Pilot Oil Unit

5 4 Tank and Filter Systems 1 Breather Filters ELF, BF 10/30/7/72 A comprehensive range of hydraulic filters, made from high quality filter element materials, providing a high level of operational safety and long service life, e.g.: Return line and suction boost filter RKM Return line filter RFM All sizes and also available as in-tank filter Supply circuit filtration Pressure filter MFM and HFM Tank filter solutions from one company Ready-to-install complete systems, optimised for component protection, system cleanliness and venting Customized Filter Elements Return Line and Suction Boost Filter RKM Return Line Filter RFM Drive Brake Drive Plastic Tank Solution with patented, leak-free connection between tank-top filter and tank surface. Possible to separate suction and return line sides. Tank and Filter System System Control Block for Mast Hydraulics. Hydraulic Unit with Integral Gear Pump and Filter. Optimized for confined installation conditions. Compact Power Unit for Lifting Hydraulics. 5

6 Electro-hydraulic Components and Systems Solutions for: Electric, Diesel and LPG Forklifts Transportable Forklifts Lifting, tilting, pushing and additional cylinders; Valves for retarder function temperature and contamination, load control; Accumulators: parking brake, pilot oil reservoir Cooling systems: oil coolers with hydraulic fan drive Lifting, tilting, pushing and additional cylinders; Control blocks for steering, traction drive and braking Accumulators: parking brake, pilot oil reservoir Cooling systems: oil coolers with hydraulic fan drive Stock Trucks Sideloaders Lifting, tilting, pushing and additional cylinders Compact power units for the lifting hydraulics Accumulators: parking brake, pilot oil reservoir Lifting, tilting, pushing and additional cylinders Accumulators: parking brake, pilot oil reservoir Electric Forklift Trucks Reachstackers Lifting, tilting, pushing and additional cylinders Compact power units as plug-and-play complete systems for the lifting hydraulics Accumulators: pilot oil reservoir, pressure surge minimization Control blocks for supplying pilot oil: With electronically controlled accumulator charging function Cooling systems: oil coolers with hydraulic fan drive 6

7 Systems and Service Worldwide Service, Commissioning, Analysis and Diagnostics % of all breakdowns in hydraulic and lubrication systems are due to excess contamination of the fluids and components used. In practice, this is often not sufficiently recognized. HYDAC offers a comprehensive range of easy-to-use measurement and analysis equipment to monitor fluid and component cleanliness. Fluid laboratory vehicles are at your service worldwide. Condition Monitoring, Remote Data Transfer. Customer Communication Satellite Mobile (SMS) Internet ANALYSIS (Option) - Initial Startup - Customer Service - HYDAC Service HMG 3000 SENSORS Pressure: - HDA 4700 Oil Condition: - HYDACLab Contamination: - CS 1000 CAN MASTER Controller GSM Modem GPS Joysticks Displays Keyboards Data Storage VISION Controller 7 Constantly growing demands for operational availability, the reduction of downtimes, detailed load and service management (economy, wear & tear, service, warranty) require innovative collective monitoring, service and control concepts. A variety of sensors provides the ideal basis for the construction of such system solutions. Oil condition / oil ageing via temperature, moisture, viscosity, dielectric constant (HYDACLab ), water content (AS), temperature (ETS) Particle contamination (CS) Pressure (HDA) Flow rate (EVS) Fluid level (ENS) When used in conjunction with the Portable Data Recorders of the HMG series, this data can be displayed and analysed, to supplement the electronics of the machine (servicing).

8 Bro.: Cooling Systems DEF Broschure: Electronics Broschure: Accessories DEF Bro.: Compact Hydraulics DEF Bro.: Syst. Fluid Service DEF Br.: Filt. for Indust. Proc. DEF Bro.: Filtration Range DEF Bro.: Accumulators DEF Global presence. Local expertise. HYDAC Headquarters HYDAC Companies HYDACDistributors and Service Partners Head Office HYDAC INTERNATIONAL GMBH Industriegebiet Sulzbach/Saar Germany Phone: Fax: Internet: