Mechanical Engineering Department Carlos III University MATERIAL HANDLING DEFINITION OF HANDLING
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1 Mechanical Engineering Department Carlos III University MATERIAL HANDLING TRANSPORTATION DEFINITION OF HANDLING Handling operations and stock of materials in a warehouse Receiving materials, handling the materials inside the warehouse and stock of finished products 1
2 HANDLING SYSTEMS Lift equipments HANDLING SYSTEMS Passenger lift Cranes 2
3 HANDLING SYSTEMS Continuous handling equipment (belts, rollers ) Air transport Powered industrial trucks. HANDLING SYSTEMS Air handling Moving ground 3
4 HANDLING SYSTEMS Handling is related to product and material storage New concept of storage Using handling techniques for storage gave rise to different methods that allowed both actions at the same time: pallets and containers PALLETS Transport device that allows moving several products at the same time so that the product is treated as a load unit The pallet has a certain height that allows the powered industrial truck to introduce the forks and lift it. 4
5 PALLETS PALLETS Materials: Metal Wood Rubber Cheap Easily worns out Flammable Plastic 5
6 PALLETS Size: Height 5 in. (127 mm) (not specified) Depth x width Most popular in EEUU: 48 x 40 in. (1220 x 1016 mm aprox) European standard (Euro-pallet): 1200 x 800 mm Width Depth CONTAINERS Metallic vase of international standard dimensions with devices that provide an easy handling Features: Long usage, resistant for several usage. Designed to provide transport of materials, without needing to separate the load, in one or several transport modes. Provided with devices that allow an easy handling of it, especially when changing from one mode to another. Easy to fill in and empty it. Volume not less than 1m 3. 6
7 CONTAINERS Standard exterior dimensions: Length: 20 ft. or 40 ft. Width: 8 ft. Height: 8,5 or 9,5 ft. CONTAINERS 6m or 12m aprox 2,4m aprox 2,55m or 2,85m aprox Standard interior dimensions: Length: -8 in. Width: -5 in. Height: -9,5 in. -203mm aprox -127mm aprox -241,3mm aprox 7
8 HANDLING DURING MANUFACTURING Basic operations during manufacturing process: Related with transport Input of material for the working place. Machine loading. Mechanical operation (mechanize, assemble, etc.). Unloading of the machine. HANDLING TYPES External handling: Materials moving (raw materials, products nearly finished or finished) between production units or between these and the stores Internal handling: Moving materials that are being created or that need to change position or to be moved to another work place 8
9 Easily applied to automatic devices Types: Belt conveyors Cranes Powered industrial trucks Hand transport Belt conveyor Material is transported between two specific points. Material is moved along a fixed path. High flux volume. 9
10 Cranes Material is transported (vertical and horizontal) along variable paths inside a restricted area. Have more flexibility than belt conveyors. Less flexibility than powered industrial trucks. Loads can vary in shape and load much more than loads handled by belt conveyors. Powered industrial trucks Material is transported horizontally along variable paths without area restrictions. They allow vertical lifts of materials if provided with the needed devices. Variable flux of materials. More flexibility than belts or cranes. They are not allowed to ride on public roads. 10
11 Powered industrial trucks 11
12 Powered industrial trucks: AGV s (Automatic Guided Vehicle) No operator is required Used when: Special conditions (paint) Hazaourdous situations High operation costs Used in operations for handling materials with medium-low volume and medium-low Types: Fixed path Variable path 12
13 INTERNAL HANDLING INTERNAL HANDLING 13
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