Terminal Products and Tools

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1 Terminal Products and Tools Terminals Overview Nylon Insulated Ring Vinyl Insulated Ring , 18 Non-Insulated Ring Heavy Duty Ring...16 High Temperature Non-Insulated...17 TEFZEL Insulated Ring...19 Rectangular Rings Flag Terminals...22 Fork Terminals Nylon Insulated Fork Vinyl Insulated Fork...25 Non-Insulated Fork...26 Locking Fork Terminals Nylon Insulated Fork...27 Vinyl Insulated Fork...28 Heat Shrinkable Fork...29 Non-Insulated Fork...29 Pin Terminals...30 Insulated Ferrules Non-Insulated Ferrules...33 Heat Shrinkable Terminals, Splices, Disconnects Splice Connectors Disconnects Female (250 Series) Piggy ack (250 Series)...40 Female (187 Series)...41 Male (250 Series)...42 Male (187 Series and 110 Series) Series dapters and Coupler...44 Wristlock Disconnects...44 Pin Terminals/Vinyl Terminals (Mini-Pack)...45 Wire Joints Nylon Insulated...46 Installation its...47 pplication Tools Plier Tools Comfort Crimp Rachet Hand Tools Toggle Type Flag Type...55 TM60RS Short Handle...56 Shure-Stake uto Feed...57 ERG ir Operated ir Hydraulic...60 Twelve Ton Crimping...61 Installation Dies Electric Hydraulic Pump...63 Tool Charts Stud Size and Clearance Hole Chart...65 Wire Guide Tables Military Cross Reference...70 Cross Reference for Packaging

2 Terminals Why Sta-on Terminals re etter Sta-on Chamfered Funnel arrel Entry. Selectively annealed long barrel. Longer barrel design. Color-code Tefzel, Nylon or Vinyl Insulators. razed or overlapping seams. nti-rotational tongue. Hardened tongue. Complete wire and stud size identification. Thomas & etts developed the first tool-applied solderless terminals and connectors over 60 years ago in response to industry awareness of the need for better performance of electrical systems. Chamfered/Funneled Terminal arrel Entry This feature makes wire insertion faster and easier. Chamfering eliminates wire strand hang up and departure upon insertion into the terminal s barrel. The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain. Deep Internal Serrations fter the insertion of a wire into the terminal s barrel, a deep serrated interior insures a large area of contact which lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well treaded tire on a wet highway. Sta-on s Long arrel Design If lowering electrical resistance, preventing wire pullout, eliminating a missed crimp and an insulator that stays on the barrel during installation are your goals, then you must design a terminal with a long barrel. Most competitive barrel lengths range from 20%- 50% shorter than Sta-on terminals. The results are usually a stream of electrical failure, rework and added expense. This also provides the insulator with additional surface area, holding tight to the barrel. Many competitive insulators come off during crimping due to a limited barrel length. razed or Overlapped Seam long barrel design is of little value unless it is one solid piece. That is why Thomas & etts brazes the seam on our vinyl insulated Sta-on and overlaps the seam on nylon insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout and electrical failure. If the installer doesn t position the tool exactly on the correct spot on the barrel, there s likely going to be an improper termination. The butted seam can also fold due to tool-applied pressure piercing the terminals insulation from the inside out. With a brazed or overlapped seam the installer can crimp anywhere along the barrel s surface providing up to 2.5 times the tensile strength of a butted seam terminal, guaranteeing proper electrical flow, void free. Strands enter as a homogeneous group and compact tightly under compression due to fully brazed seam Thomas & etts Corporation. Specifications are subject to change without notice.

3 Terminals Why Sta-on Terminals re etter continued Deep Internal Serrations. Flat bottom box. Electro-tin plating. Center reinforced spring detent for minimum insertion force. Compound Spring Rails provide positive contact after repeated insertions. Selective nnealing ecause of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason Thomas & etts puts our terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire. However, we cold form the tongue during the manufacturing process so it remains strong. This is done so the tongue can withstand repeated bends and bolt tightening strain common in most electrical installations. Many competitors attempt to accomplish similar goals by removing valuable material or using a softer copper which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime. nti-rotational Tongues This is a unique feature to the Thomas & etts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the terminal block. The installer can place a greater number of terminals closer together without worry. Proper Identification We identify all terminals with Thomas & etts initials, T &. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility. ll Sta-on Terminals are Deburred and Degreased To insure a Sta-on terminal is properly plated and insulated, all our parts are put through a process which cleans and smooths the terminal of any manufacturing by-products, mainly grease, oils and sharp edges. Many competitive products do not put their product through such rigorous finishing. Platings/Finish Electroplated-Tin is standard. ll others require minimum order quantities and are generally not stocked. lternative platings as follows: Gold, Silver, Tinalloys, Nickel, etc. The following finishes are available on most one-piece Sta-on terminals: Finish Suffix Spec. Gold Plate GP MIL-G Type II, Grade, C, D, Class O Nickel Plate NP QQ-N-290 Class 2, Grade G Plain Finish PF None Silver Plate SP MIL-T Type I or II, 400 F, 204 C Tin Plate TP MIL-T Type I To order add the indicated suffix to the regular catalog number. Underwriters Laboratories Listing Sta-on Rings, Fork, and Locking Forks are tested and listed to U.L. 486, two-way splices to U.L. 486C, disconnects to U.L. 310 and all applicable products to CS Sta-on 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 3

4 Terminals Sta-on Ring, Fork & Locking Fork Complete line of installing tools engineered to match tool with terminal. First to gain military approval for pressure connections many styles available for military applications. Sta-on products exceed test specification requirements of military, U.L. and CS. TEFZEL & Nylon Terminals provided with extra metal sleeve to grip insulation. Vinyl insulated and bare Sta-on terminals feature brazed seam wire barrels which can be crimped at any place on the barrel circumference. Sta-on Disconnects Internal barrel serrations and long barrel provide for maximum tensile strength. Complete line of installing tools, engineered to match tool with terminal. Funnel entry insulators allow for easier inserting of wire into barrel. Color-coded for easy installation. ERG-2001 The Shure-Stake Tools are Matched to Terminals The Shure-Stake mechanism prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp everytime. Thomas & etts tooling techniques correctly match tools, wire size and terminal to produce optimum mechanical and electrical performance. Sta-on Technical Data Sta-on Terminals & Splices U.L. 94 Insulation Rating Flammability Voltage Temperature Nylon V-2 600V** 105 C Vinyl V-0 600V** 105 C TEFZEL V-0 600V** 150 C **1000V fixture or sign Disconnects 300V 105 C The Sta-on Terminal Numbering System Distributor Package 100/50 ulk O.E.M. Packaged 1000/500 Common to oth Packages Letter denotes WG wire range Letter denotes WG wire range Letter C denotes WG wire range Letter R preceding the above letters indicates the terminal is insulated No letter R no insulation no exception! Distributor Packaged Part numbers are very descriptive indicating insulation and type, stud size, tongue style and the largest maximum wire that can be put inside. If the letter R precedes the number the part is nylon insulated R18-6 If the letter R follows the number the part is vinyl insulated 14R-8 EXMPLE: 10RC-8F C Indicates WG 10RC Vinyl Insulated 8 Indicates stud size F means a fork tongue terminal FL would indicate locking fork EXMPLE: 2R18X 2 Indicates a 2 way or butt style connector X means expanded insulation. Tefzel is a registered trademark of DuPont Thomas & etts Corporation. Specifications are subject to change without notice.

5 Terminals Performance Data Voltage Drop Test 500 Cycles Thomas & etts terminals show consistently lower millivolt drops than those allowed by NEM specification. Voltage Drop (mv) CODE Typical test value of T& Terminals NEM requirement MPS WG Wire Pullout Tension Test Thomas & etts terminals show consistently higher wire retention forces than those required by NEM specification. The Proper Installation Procedure for the Quality ssured Connection The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will allow good conductivity through the termination. poor termination results in a high resistance connection. poor connector installation may cause damage or failure of an entire system. Certain basic requirements must be met to make a good termination. 1. efore the connector or terminal is installed on the conductor, follow these recommended practices: Strip the insulation carefully so as to avoid nicking or cutting conductor strands Strip the insulation to the proper length so that the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page Thomas & etts wire strippers will help eliminate these problems by properly gaging and measuring the depth and length requirements for the conductor. See page 49 for wire strippers. Wire Pullout Force (lbs.) CODE Typical test value of T& Terminals NEM requirement Wire Size (WG) stripped wire rest stripping length terminal orient tongue as shown indentor The terminal must be properly installed. Installation Procedure 1. Train the wires to eliminate fanning of strands. 2. Open handles fully. 3. Insert terminal in proper die nest and locate it as shown above. When crimping a butt splice, position in proper die nest with window facing indentor. 4. Close handles slightly to secure terminal. Do not deform terminal. 5. Insert properly stripped wire into terminal. 6. Complete crimp by closing handles. Sta-on 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 5

6 Terminals Sta-on Self-insulated with high dieletric-strength nylon sleeves, these ring terminals are recommended for temperatures up to 105 C. n inner bronze insulation grip sleeve lengthens the flexing radius of the conductor and eliminates conductor creep. The nylon jacket is colorcoded: Color Code Wire Range yellow red blue yellow Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) RZ & RX stock thickness:.02 R & R stock thickness:.03 RC stock thickness:.04 Nylon Insulated Ring Insulation Grip Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M RZ22-2** # RZ22-4** # RZ22-6** # RZ22-8** # RZ22-10** # RX23* # RX43* # RX63* # RX83* # RX103* # R # R # R # R # R # R # R # R # R # R # R b" R b" R j" R j" R c" R c" R d" R d" R # R # R # R # R # R # R # R # R # R b" R b" R j" R j" R c" R c" R d" R d" RC # RC # RC # RC # RC # RC # RC b" RC b" RC j" RC j" RC c" RC c" RC d" RC d" * Not Listed y U.L. CS ** CS Listed only U.L. Listed E9809 Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145 Installing tool: WT1452 (RZ series only) M C Thomas & etts Corporation. Specifications are subject to change without notice.

7 Terminals Catalog numbers with the suffix X indicate an expanded insulation grip. This means a wider wire entry to accommodate heavy wall insulation. Ring terminals won t fall free even if the mounting screw loosens. R stock thickness:.03 RC stock thickness:.04 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Nylon Insulated Ring Expanded Insulation Grip Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M R14-4X # R # R14-6X # R # R14-8X # R # R14-10X # R # R14-14X b" R b" R14-516X j" R j" R14-38X c" R c" RC10-6X # RC # RC10-8X # RC # RC10-10X # RC # RC10-14X b" RC b" RC10-516X j" RC j" RC10-38X c" RC c" RC10-12X d" U.L. Listed E9809 Installing tools: WT2000, WT112M, WT145C, ERG-2001, ERG-2003, WT145 M C Sta-on 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 7

8 Terminals Heat Shrinkable Ring Terminals Expanded Insulation Support Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M RS18-6X # RS18-8X # RS18-10X # RS14-6X # RS14-8X # RS14-10X # These ring terminals are self-insulated with heat shrinkable polyolefin and internally coated sealant. Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion, and environmental exposure. RCS10-6X # RCS10-8X # RCS10-10X # RCS10-14X b" U.L. Listed E9809 Installing tool: WT1255 Note: Not available on Mylar Tape. RS & RS stock thickness:.03 RCS stock thickness:.04 M C Sta-on Thomas & etts Corporation. Specifications are subject to change without notice.

9 Terminals RD, RE, RF stock thickness:.04 RG stock thickness:.05* *razed Seam, Lolly-Pop Style Tongue. Nylon Insulated Ring Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M RD # RD # RD # RD b" RD b" RD j" RD j" RD c" RD c" RD d" RD757* d" RD N.270 # RD N.270 # RD N.270 b" RD N.270 j" RD N.270 c" RE # RE # RE b" RE b" RE j" RE j" RE c" RE c" RE d" RE757* d" RE N.315 # RE N.315 b" RE N.315 j" RE N.315 c" RF # RF # RF b" RF b" RF j" RF j" RF c" RF c" RF757* d" RF N.380 # RF N.380 b" RF N.380 j" RF N.380 c" RG # RG # RG b" RG b" RG j" RG j" RG c" RG c" RG d" RG d" RG N 453 b" RG N.453 c" RG N.453 d" N ircraft Wire. U.L. Listed E9809. Installing tools: TM6/TM6S, ERG-2007, (RD & RE Except razed Seam) Note: Not available on Mylar Tape. Sta-on M C 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 9

10 Terminals Sta-on Stock Thickness: RH =.05 RJ =.06 R =.06 RL =.07 RM =.07 Nylon Insulated Ring continued Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M RH N.500 b" RH N.500 c" RH N.500 d" RJ /0N.550 b" RJ /0N.550 c" RJ /0N.550 d" RH /0.629 b" RH /0.629 j" RH /0.629 c" RH /0.629 d" R /0N.610 c" R /0N.610 d" RJ /0.675 b" RJ /0.675 j" RJ /0.675 c" RJ /0.675 d" RL /0N.680 c" RL /0N.680 d" R /0.765 b" R /0.765 j" R /0.765 c" RM /0N.750 c" RM /0N.750 d" RL /0.785 c" RL /0.785 d" RM MCM.868 c" RM MCM.868 k" RM MCM.868 d" N ircraft Wire U.L. Listed E9809 Installing tools: TM6/TM6S, ERG-2007, (RD & RE Except razed Seam) Note: Not available on Mylar Tape. M C Thomas & etts Corporation. Specifications are subject to change without notice.

11 Terminals These ring terminals are self-insulated with a PVC insulation sleeve of extra length to give protection and relieve bending stress at wire s flex point. razed seam barrel is serrated to obtain high pull-out value. Terminal is made of high conductivity electrolytic copper, electro-tin plated. Insulation material is color-coded: Color Code Wire Range red blue yellow Stock Thickness: R & R =.03 RC =.04 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Vinyl Insulated Ring Insulation Grip Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M 18R # R # R # R # R # R # R # R # R b" R b" R j" R j" R c" R c" R # R # R # R # R # R # R # R # R b" R b" R j" R j" R c" R c" RC # RC # RC # RC # RC # RC # RC b" RC b" RC j" RC j" RC c" RC c" U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003 Sta-on M C 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 11

12 Terminals Sta-on Catalog numbers with the suffix X indicate an expanded insulation support. This means a wider wire entry to accommodate heavy wall insulation. Ring terminals won t fall free even if the mounting screw loosens. Stock Thickness: R & R = 03 RC =.04 Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Vinyl Insulated Ring Expanded Insulation Support Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M 18R-6X # R-8X # R # R-10X # R # R-14X b" R j" R-4X # R-6X # R # R-8X # R # R-10X # R # R-14X b" R b" R-516X j" R-38X c" RC-6X # RC # RC-8X # RC # RC-10X # RC # RC-14X b" RC b" RC-516X j" RC-38X c" RC c" U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003 M C Thomas & etts Corporation. Specifications are subject to change without notice.

13 Terminals These non-insulated ring terminals are made of electrolytic copper for high conductivity. They can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire). Serrated barrel increases grip on wire. Wire range identification is stamped on the tongue of each terminal. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and applicaton dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Stock Thickness: & =.03 C =.05 C =.04 Non-Insulated Ring Cat. Pkg. Wire olt Per No. Qty. Range Hole 1000 C M # # # # # # # b" b" j" j" c" c" d" d" # # # # # # # # b" b" j" j" c" c" d" d" # # C heavy duty # C use C tooling # C heavy duty # C use C tooling # C heavy duty # C use C tooling # C heavy duty b"" C use C tooling b" C heavy duty j" C use C tooling j" C heavy duty c" C use C tooling c" C heavy duty d" C use C tooling d" C # C # C # C # C # C # C # C b" C b" C j" C j" C j" C c" C c" C d" C d" U.L. Listed E9809 Installing tools: WT111M, WT112M, WT110M, ERG-2002, WT2000 Sta-on M C 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 13

14 Terminals Sta-on These non-insulated ring terminals are made of electrolytic copper for high conductivity. They can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire). Serrated barrel increases grip on wire. Wire range identification is stamped on the tongue of each terminal. Stock Thickness: D & E =.06 F =.07 D10, E10, F10 =.04 D975 & F975 =.04 Non-Insulated Ring razed Seam Cat. Pkg. Wire olt Per No. Qty. Range Hole 1000 C M D8-10* 25 8 # D36* # D8-14* 25 8 b" D71* b" D8-516* 25 8 j" D72* j" D8-38* 25 8 c" D73* c" D8-12* 25 8 d" D75* d" E6-10* 20 6 # E26* # E6-14* 20 6 b" E71* b" E6-516* 20 6 j" E72* j" E6-38* 20 6 c" E73* c" E6-12* 20 6 d" E75* d" F4-10* 20 4 # F26* # F4-14* 20 4 b" F71* b" F4-516* 20 4 j" F72* j" F4-38* 20 4 c" F73* c" F4-12* 20 4 d" F75* d" Installing tools: ERG-2005 (D Series only), WT115 D, E, F and G, TM6/TM6S, WT3185 Installing dies: INDENTOR (D-E-F-G), D NEST, E NEST, F NEST (all ordered separately) Not available on Mylar Tape. M C Thomas & etts Corporation. Specifications are subject to change without notice.

15 Terminals Non-Insulated Ring Tubular Cat. Pkg. Wire olt Per No. Qty. Range Hole 1000 C M D # D # D b" D j" D c" D975* d" These non-insulated ring terminals are made of electrolytic copper for high conductivity. They can be installed with crimping tools having a single indentor or double indentor (re commended for solid wire). Serrated barrel increases grip on wire. Wire range identification is stamped on the tongue of each terminal. Stock Thickness: G & H =.05 J & =.06 L & M =.07 E # E b" E j" E c" F # F b" F j" F c" F975* d" G b" G j" G c" G d" G # G b" G j" G c" G d" H N-1/0 b" H N-1/0 j" H N-1/0 c" H N-1/0 d" H /0 b" J /0N-2/0 b" J /0N-2/0 j" J /0N-2/0 c" J /0N-2/0 k" J /0N-2/0 d" J /0 c" /0N-3/0 b" /0N-3/0 j" /0N-3/0 c" /0N-3/0 k" /0N-3/0 d" /0 c" L /0N-4/0 c" L /0N-4/0 k" L /0N-4/0 d" L /0 c" M /0N-250MCM j" M /0N-250MCM c" M /0N-250MCM k" M /0N-250MCM d" M MCM c" N ircraft Wire Installing tools: TM6/TM6S, WT3185 (G, H, J Series only) Note: Not available on Mylar Tape. Sta-on M C 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 15

16 Terminals Nylon #16-14 WG Heavy Duty Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M Stud Size Marked In This rea C M Nylon or Vinyl Insulated RC heavy duty.210 # RC use RC tooling.210 # RC heavy duty.210 # RC use RC tooling.210 # RC heavy duty.210 # RC use RC tooling.210 # RC heavy duty.210 b RC use RC tooling.210 b RC heavy duty.210 j RC use RC tooling.210 j RC heavy duty.210 c RC use RC tooling.210 c RC heavy duty.210 d RC use RC tooling.210 d WT2000, WT145C, and power tools as recommended crimp in the nest (yellow) Vinyl #16-14 WG Heavy Duty Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M Sta-on Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Material: copper.050 thk. Finish: electro tin-plate Wire Range: #16-14 Color Code: green vinyl or nylon insulator 14RC heavy duty.210 # RC use RC tooling.210 # RC heavy duty.210 # RC use RC tooling.210 # RC heavy duty.210 # RC use RC tooling.210 # RC heavy duty.210 b" RC use RC tooling.210 b" RC heavy duty.210 j" RC use RC tooling.210 j" RC heavy duty.210 c" RC use RC tooling.210 c" RC heavy duty.210 d" R use RC tooling.210 d" Stud Size Marked In This rea C M Non-Insulated Non-Insulated #16-14 WG Heavy Duty Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M C heavy duty # C use RC tooling # C heavy duty # C use RC tooling # C heavy duty # C use RC tooling # C heavy duty b C use RC tooling b" C heavy duty j C use RC tooling j" C heavy duty c C use RC tooling c" C heavy duty d C use RC tooling d" WT111M, WT2000, and power tools as recommended, crimp in the nest Thomas & etts Corporation. Specifications are subject to change without notice.

17 Terminals High Temperature Non-Insulated Ring 1200 F Max. Terminals for nichrome wire NW Series Cat. Pkg. Wire olt Per No. Qty. Range Hole 1000 C M For easily installed, permanent terminations of solid, round, or stranded nichrome wires as used in toasters, irons, heaters, etc. High temperature non-insulated ring terminals and splices are designed for use with solid or stranded resistance wires as used in appliances such as toasters, irons, and heaters. Stock Thickness: ga. = ga. = ga. = ga. =.040 NW # NW # NW # NW # NW # NW # NW # NW # NW # NW #12* NW #12* NW # NW # NW #12* * #12 stud is approximate 1 4" stud. Installing tool: WT1377 Note: Not available on Mylar Tape. M C Sta-on 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 17

18 Terminals Vinyl Insulated Ring Max. Cat. Stud Ins. Wire No. Size Dia. Range C M Sta-on Stock Thickness:.04 *razed Seam, Lolly-Pop Style Tongue Series RDV ircraft Wire N RDV10161 # RDV10361 # RDV10711 b" RDV10721 j" RDV10731 c" Code Wire WG RDV167 # RDV367 # RDV717 b" RDV727 j" RDV737 c" RDV757* d" Series REV ircraft Wire N REV10261 # REV10711 b" REV10721 j" REV10731 c" Code Wire WG REV267 # REV717 b" REV727 j" REV737 c" REV757* d" Note: Not available on Mylar Tape. Installing tool: ERG-2007 (RD & RE Except razed Seam), TN6/65 M C Thomas & etts Corporation. Specifications are subject to change without notice.

19 Terminals Stock Thickness: RT & RT =.03 RCT =.04 Package Quantities: RT & RT = 1000 pcs. RCT = 500 pcs. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Tefzel Insulated Ring Insulation Grip Max. Cat. Stud Ins. Wire No. Size Dia. Range C M Series RT For U.L. 94V-O Flammability Rating/High Temperature and Chemical Resistance. RT853 # RT863 # RT873 # RT713 b" Series RT RT853 # RT863 # RT873 # RT713 b" Series RCT RCT333 # RCT863 # RCT363 # RCT713 b" RCT703 j" RCT733** c" ** Not available on tape. U.L. Listed E9809 Installing tool: WT145C, WT112M M C Sta-on Tefzel is a registered trademark of DuPont Thomas & etts Corporation. Specifications are subject to change without notice. 19

20 Terminals Nylon Insulated Rectangular Rings u-ships Cat. Stud Wire Tongue No. Size Range C M Shape Stock Thickness: R & R =.03 RC =.04 Note: ga. = 1-2 Navy ga. = Navy ga. = 6-9 Navy Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Series R R486 # L86P-1 R485 # L85P-1 R483 # L83P-1 R484 # L84P-1 R481 # L81P-1 R482 # L82P-1 R480** # L80P-1 Series R R486 # L86P-2 R485 # L85P-2 R483 # L83P-2 R484 # L84P-2 R481 # L81P-2 R482 # L82P-2 R480** # L80P-2 Series RC RC486 # L86P-3 RC485 # L85P-3 RC483 # L83P-3 RC484 # L84P-3 RC481 # L81P-3 RC482 # L82P-3 RC480** # L80P-3 Sta-on ** Not available on tape. Note: R, R, RC486 for use with U-Ships terminal board types 26T. R, R, RC485 for use with 25T and 27T. R, R, RC483 for use with 8T. R, R, RC484 for use with 10T and 11T. R, R, RC481 for use with 6T, 7T and 9T. R, R, RC482 for use with 15T. R, R, RC480 for use with 3T, 4T, 5T, 16T, 17T and 18T. Note: When ordering terminals on tape add the suffix M, example: (R250M), to the catalog number. U.L. Listed E9809 Installing tools: ERG2001, WT145C C M Thomas & etts Corporation. Specifications are subject to change without notice.

21 Terminals Non-Insulated Rectangular Rings u-ships Cat. Stud Wire Tongue No. Size Range C M Shape Stock Thickness: & =.03 C =.04 Note: ga. = 1-2 Navy ga. = Navy ga. = 6-9 Navy Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) Series 486 # L # L # L # L # L # L82 480** # L80 Series 486 # L # L # L # L # L # L82 480** # L80 Series C C486 # L86 C485 # L85 C483 # L83 C484 # L84 C481 # L81 C482 # L82 C480** # L80 ** Not available on tape. Note:,, C486 for use with u-ships terminal board types 26T.,. C485 for use with 25T, 27T.,, C483 for use with 8T.,, C484 for use with 10T and 11T.,, C481 for use with 6T, 7T and 9T.,, C482 for use with 15T.,, C480 for use with 3T, 5T, 16T, 17T and 18T. Note: When ordering terminals on tape add the suffix M, example: (R250M), to the catalog number. U.L. Listed E9809 Installing tool: ERG 2002 C M Sta-on 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 21

22 Terminals Non-Insulated Flag Cat. Pkg. Wire olt Per No. Qty. Range Hole 1000 C M M C Flag terminals allow a 90 connection to the terminal block without bending the wire. Stock Thickness: =.03 C =.04 D =.06 E =.06 F =.07 G = # # # # # # C # C # C # C # C # D ,8,7 # D ,8,7 # D ,8,7 1 4" E ,5 # E ,5 b" E ,5 j" F ,3 # F ,3 b" F ,3 j" F ,3 c" G b" G j" G c" U.L. Listed E9809 Installing tools: ERG-2004 Note: Not available on Mylar Tape. Sta-on Thomas & etts Corporation. Specifications are subject to change without notice.

23 Terminals Nylon Insulated Fork Insulation Grip Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M Fork terminals with nylon insulation sleeves, recommended for temperatures up to 105 C. Inner bronze insulation grip sleeve lengthens flex radius of conductor and eliminates conductor creep. Nylon jacket is color-coded. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) R18-6F # R # R18-8F # R # R18-10F # R # R18-14F b" R b" R14-6F # R # R14-8F # R # R14-10F # R # R14-14F b" R b" R # R # R # RC10-6F # RC # RC10-8F # RC # RC10-10F # RC # RC10-14F b" RC b" RC # RC # U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145 M C Sta-on 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 23

24 Terminals Nylon Insulated Fork Flanged Tongue Insulation Grip Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M R18-6FS # R # R18-8FS # R # R18-10FS # R # Fork terminals allow easy installation because screw needs only to be loosened. Suffix S indicates a flanged-tongue fork with turned up tips for extra holding protection. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) R14-6FS # R # R14-8FS # R # R14-10FS # R # R # R # RC10-8FS # RC # RC10-10FS # RC # RC # RC # U.L. Listed E9809 Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003, WT145 M C Sta-on Thomas & etts Corporation. Specifications are subject to change without notice.

25 Terminals Vinyl Insulated Fork Insulation Support Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M 18R-6F # R # R-8F # R # R-10F # R # These fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire s flex point. razed seam barrel is serrated for high pull-out value. Terminal is high conductivity electrolytic copper, electro-tin plated. Insulation is color-coded. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) 14R-6F # R # R-6FS # R-8F # R # R-10F # R # R-14F b" R b" RC-6F # RC # RC-8F # RC # RC-10F # RC # RC-14F b" RC b" U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG-2001, ERG-2003 M C Vinyl Insulation Fork Expanded Insulation Support Cat. Pkg. Wire Max. olt Per No. Qty. Range Ins. Hole 1000 C M Sta-on Fork terminals allow easy installation since the mounting screw does not have to be completely removed. Catalog numbers with the suffix X indicate an expanded insulation support. This means a wider wire entry to accommodate heavy wall insulation. Stock thickness same as ring terminal of same size. Most standard bulk catalog numbers can be put on Mylar Tape for reel fed applications (i.e tool and application dies). See pages Please put the suffix M for Mylar Tape R2573M. (ulk number 1000 and 500 packages.) 18R-6FX # R # R-8FX # R # R-10FX # R # R-6FX # R # R-8FX # R # R-10FX # R # RC-8FX # RC # RC-10FX # RC # RC-14FX b" U.L. Listed E9809. Installing tools: WT145C, WT2000, WT112M, ERG2001, ERG2003 M C 2002 Thomas & etts Corporation. Specifications are subject to change without notice. 25

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