BUILT-IN WARDROBE INSTALLATION INSTRUCTIONS

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1 BUILT-IN WARDROBE INSTALLATION INSTRUCTIONS Ozrobes does not recommend installation of Built in style wardrobes by the inexperienced. Some specialized tools may be required for installation. MEASURE TWICE AND CUT ONCE OZ-ROBES THANKS YOU FOR YOUR CUSTOM

2 Some components are provided Oversize. This is to allow you to fit it in your house and generally allows for any unforeseen problems that you may face in installation. Tools you may need: Jig saw or saw To cut down top shelf and Return panel. Plane Useful to trim head infill down in case of ceiling runouts, bowed ceilings etc. Cordless or Corded Drill Hack saw or drop saw Cut down hanging rail, track and jambs. Preparation of area. Skirting boards should be removed from area where wardrobes are going. They may be returned once wardrobe is finished. Installation of Return Panel Cornice must also be scribed/cut to allow return panel to go all the way to the ceiling. Doors are provided to a set width. Return panel should be fixed at the width specified when order was placed. Fix J Channel to back wall to at least 3 points Channel should be fixed to frame of house not gyprock/ plaster only. INSTALL END PANEL Slide into J Channel And screw panel STUD/ NOGGIN

3 Internal Instructions (For units with drawers) Blade Take out all the drawers from drawer units. Inside the carcass of the drawer units, you will see 4 screw holes on either side. Take 1 of the center blades and align it with the drawer unit. Screw through the carcass from the inside of the drawer unit in the center blade using 28 mm screws. Repeat with the other side. Screw on the provided drawer top from the 4 screws holes inside the drawer unit into the top

4 Step 2. Screw drawer units to blades Repeat step 1 with any other drawer units you may have with your particular design

5 Return Screw Top Shelf in place using 41mm Screws Cut Top Shelf to correct size allowing for floor runouts. Step 3 Install Top Shelf Place the top shelf on the assembled drawer unit/ center blades. Mark how long the centerblade will need to be to cover the desired area, taking into account floor and wall runouts. Cut the top shelf to the right size. Screw the top shelf into each of the centerblades from the top using 41mm screws. 40 mm Infill When drawer units are to be placed alongside a side wall and doors are being installed, a 40mm infill will be required to allow clearance for the drawers to clear the jambs.

6 Optional: Install hat shelf depending on design Take the hat shelf and use it as a template for determining the correct size for the hat shelf/rail section. Screw the top shelf into the 2 blades using 41mm screws. Screw the hat shelf in between the 2 blades by screwing from the other side of the blade into the shelf.

7 Alternative Starting Internal Instructions (No Drawers) RETURN Top Shelf Blade Blade Step 1 Screw the 2 centerblades into the side wall using 41 mm screws into a stud/noggin. If there is no stud is available, you may use wall mate gyprock plugs or similar. Cut the top shelf to correct size. Using 41 mm screws, screw the top shelf into the 2 center blades from the top down.

8 Wall Return Panel Top Shelf Blade Blade Step 2 Using 1 of the shelves as a template, place a drilled center blade to the right size for the shelf to fit between. Fix the blade by screwing 2 41mm screws from the top.

9 Installing Shelves and Hang Rail (Both types) Recommended rod end positions 70 mm Top Shelf 270 mm 960 mm 270 mm Robe Back Step 3 Determine the size of the hanging rail that you will need for sections requiring hanging rail. Fix the center blade in place using 41mm screws. Cut the hanging rail (if required) to right size. Screw in the ferrules ( rail ends) into the center blades using the 16mm pan head screws. Put the hanging rail between ferrules. Place all shelving in place

10 Top Shelf Skirting Step 4 Replace the skirting board at the back of the wardrobe, firstly cutting out where there are blades. The skirting board will help in maintaining rigidity with the internals as well as for presentation of your new internals.

11 Installing Frame/Track Head infill Cut Cornice for Return Panel (if required) Cut Cornice for jambs Back Wall Space to allow for tracks from back of robe to front of tracks and width of the two tracks 600 mm From Back 73 mm Twin 670mm From Back 103 mm Triple Track Side Wall with Cornice Wall Scribe/cut cornice for side jambs. Screw jambs to wall.

12 ROBE FRONT Standard Metal Jambs Against Wall Jamb Fixed to wall SIDE WALL Jamb Infill Screw Cap. A bead of No More Gaps can Be placed between wall and jamb to Cover any gaps. Excess No-More- Gaps, can then be removed by a clean wet rag. U-Channel attached to ceiling Head Infill Jamb screwed to Stud / Noggin Head track screwed to Head infill Bottom track and floor batten screwed or nailed Bottom Track Head track Attached to jamb using angle brackets Jambs with Return Panel RETURN PANEL Floor batten & Cover angle Adjustments for walls and floors badly out of square View From Behind Wall Jamb Head Track Packing Walls Badly Out of Square against wall Cover Angle SIDE WALL Cover Angle goes over here Jamb screwed to Stud / Noggin Jamb Packing Packing Bottom Track Jamb Infill Pine Floor Batten

13 ATTACHING UNIT TOP TO ROBE Attach unit top by screwing through to cleat and head track below (Longer robes will require support in middle as shown to right) Alternative Method of attaching Unit Top Cleat Cleat Top Shelf Head Track End Cleats should be attached to wall to a stud/noggin and also to return panel if included Top Shelf Cleat fixed by screwing Through top shelf Round Hanging rail and ferrules method of support Attach a 90 mm Cleat around wall below where the unit top is going. If a return panel is going on one side, the top of the cleat should be attached to the return panel approximately 16mm from edge of return panel. This allows a neat finish with the return panel covering the edge of the unit top. Unit Top Cover angle Head track Unit Top Head Infill Head Track Top Shelf If attaching a cap mould, a head infill is used for support between head track and unit top.

14 No 5 Jambs against revealed opening Against existing hinge door style architrave Can be exposed Gyprock, finished opening or timber architrave. Packing No. 5 Against wall / alcove Wall

15 OZROBE TRACK LAYOUT Angle Bracket VIEW FROM SIDE BACK SCREWS J Channel / U Channel Head Infill Used to allow the framing to be squared in case of ceiling not level. Allows for greater heights for doors. Provides firm base for attaching cornice Infill Top Track View From Back of Robe Felt Provides smooth gliding of doors. Sill FRONT OF ROBE Metal Jamb Cover Angle WALL Floor Batten Provides strength to bottom track and helps square up tracking. Pine batten may be planed to allow track to sit flat. Screw Wall Infill

16 Head infill Head Track Your doors are made to a specific size to allow your doors to fit in the dimensions that you gave us at ordering. The opening must be made to these dimensions otherwise the doors wont fit. The opening required for the doors should also be square. Jamb Dos or Door Opening Size Is the distance from jamb to jamb. Head Track to bottom track. Jamb In some cases the Head Infill might need to be trimmed or planed to allow for ceiling runouts or if the ceiling bows. Your head infill will always be oversize to allow you to adjust the opening to suit your home. The jambs can be packed out behind the jambs if the wall runouts (ie slopes). In bad situations where the wall runouts by more than 10 mm, then an additional cover angle can be used. Floor batten can be planed or packed up depending on the situation of the floor. The doors themselves have an additional 5mm play either side by raising or lowering the height of the doors. Bottom Track Up Door Adjustment Peel back buffer strip enough to expose holes as shown. Turn the bottom screw with a Phillips head screwdriver as shown below to raise the or lower door height as required. When raising the height of the door it is sometimes easier to slightly lift the door to tighten the screw. Frame Screw Don t use Down

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