Special Federal Aviation Regulation No. 88 Fuel Tank System Fault Tolerance Evaluation Requirements

Transcription

1 PART 21 CERTIFICATION PROCEDURES FOR PRODUCTS AND PARTS Special Federal Aviation Regulation No. 88 Fuel Tank System Fault Tolerance Evaluation Requirements 1. Applicability. This SFAR applies to the holders of type certificates, and supplemental type certificates that may affect the airplane fuel tank system, for turbine-powered transport category airplanes, provided the type certificate was issued after January 1, 1958, and the airplane has either a maximum type certificated passenger capacity of 30 or more, or a maximum type certificated payload capacity of 7,500 pounds or more. This SFAR also applies to applicants for type certificates, amendments to a type certificate, and supplemental type certificates affecting the fuel tank systems for those airplanes identified above, if the application was filed before June 6, 2001, the effective date of this SFAR, and the certificate was not issued before June 6, Compliance: Each type certificate holder, and each supplemental type certificate holder of a modification affecting the airplane fuel tank system, must accomplish the following within the compliance times specified in paragraph (e) of this section: (a) Conduct a safety review of the airplane fuel tank system to determine that the design meets the requirements of and (a) and (b) of this chapter. If the current design does not meet these requirements, develop all design changes to the fuel tank system that are necessary to meet these requirements. The FAA (Aircraft Certification Office (ACO), or office of the Transport Airplane Directorate, having cognizance over the type certificate for the affected airplane) may grant an extension of the 18-month compliance time for development of design changes if: (1) The safety review is completed within the compliance time; (2) Necessary design changes are identified within the compliance time; and (3) Additional time can be justified, based on the holder's demonstrated aggressiveness in performing the safety review, the complexity of the necessary design changes, the availability of interim actions to provide an acceptable level of safety, and the resulting level of safety. (b) Develop all maintenance and inspection instructions necessary to maintain the design features required to preclude the existence or development of an ignition source within the fuel tank system of the airplane. (c) Submit a report for approval to the FAA Aircraft Certification Office (ACO), or office of the Transport Airplane Directorate, having cognizance over the type certificate for the affected airplane, that: (1) Provides substantiation that the airplane fuel tank system design, including all necessary design changes, meets the requirements of and (a) and (b) of this chapter; and (2) Contains all maintenance and inspection instructions necessary to maintain the design features required to preclude the existence or development of an ignition source within the fuel tank system throughout the operational life of the airplane.

2 (d) The Aircraft Certification Office (ACO), or office of the Transport Airplane Directorate, having cognizance over the type certificate for the affected airplane, may approve a report submitted in accordance with paragraph 2(c) if it determines that any provisions of this SFAR not complied with are compensated for by factors that provide an equivalent level of safety. (e) Each type certificate holder must comply no later than December 6, 2002, or within 18 months after the issuance of a type certificate for which application was filed before June 6, 2001, whichever is later; and each supplemental type certificate holder of a modification affecting the airplane fuel tank system must comply no later than June 6, 2003, or within 18 months after the issuance of a supplemental type certificate for which application was filed before June 6, 2001, whichever is later. [Doc. No , 66 FR 23129, May 7, 2001, as amended by Amdt , 67 FR 57493, Sept. 10, 2002; 67 FR 70809, Nov. 26, 2002; Amdt , 67 FR 72833, Dec. 9, 2002] For questions or comments regarding e-cfr editorial content, features, or design, ecfr@nara.gov. For questions concerning e-cfr programming and delivery issues, webteam@gpo.gov.

3 Title 14: Aeronautics and Space PART 25 AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Subpart E Powerplant General Installation (a) For the purpose of this part, the airplane power plant installation includes each component that (1) Is necessary for propulsion; (2) Affects the control of the major propulsive units; or (3) Affects the safety of the major propulsive units between normal inspections or overhauls. (b) For each powerplant (1) The installation must comply with (i) The installation instructions provided under 33.5 and 35.3 of this chapter; and (ii) The applicable provisions of this subpart; (2) The components of the installation must be constructed, arranged, and installed so as to ensure their continued safe operation between normal inspections or overhauls; (3) The installation must be accessible for necessary inspections and maintenance; and (4) The major components of the installation must be electrically bonded to the other parts of the airplane. (c) For each power plant and auxiliary power unit installation, it must be established that no single failure or malfunction or probable combination of failures will jeopardize the safe operation of the airplane except that the failure of structural elements need not be considered if the probability of such failure is extremely remote. (d) Each auxiliary power unit installation must meet the applicable provisions of this subpart. [Doc. No. 5066, 29 FR 18291, Dec. 24, 1964, as amended by Amdt , 35 FR 5676, Apr. 8, 1970; Amdt , 42 FR 15042, Mar. 17, 1977; Amdt , 43 FR 50597, Oct. 30, 1978; Amdt. No , 73 FR 63345, Oct. 24, 2008] For questions or comments regarding e-cfr editorial content, features, or design, ecfr@nara.gov. For questions concerning e-cfr programming and delivery issues, webteam@gpo.gov.

4 Title 14: Aeronautics and Space PART 25 AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Subpart E Powerplant Fuel System Fuel tank ignition prevention (a) No ignition source may be present at each point in the fuel tank or fuel tank system where catastrophic failure could occur due to ignition of fuel or vapors. This must be shown by: (1) Determining the highest temperature allowing a safe margin below the lowest expected autoignition temperature of the fuel in the fuel tanks. (2) Demonstrating that no temperature at each place inside each fuel tank where fuel ignition is possible will exceed the temperature determined under paragraph (a)(1) of this section. This must be verified under all probable operating, failure, and malfunction conditions of each component whose operation, failure, or malfunction could increase the temperature inside the tank. (3) Demonstrating that an ignition source could not result from each single failure, from each single failure in combination with each latent failure condition not shown to be extremely remote, and from all combinations of failures not shown to be extremely improbable. The effects of manufacturing variability, aging, wear, corrosion, and likely damage must be considered. (b) Except as provided in paragraphs (b)(2) and (c) of this section, no fuel tank Fleet Average Flammability Exposure on an airplane may exceed three percent of the Flammability Exposure Evaluation Time (FEET) as defined in Appendix N of this part, or that of a fuel tank within the wing of the airplane model being evaluated, whichever is greater. If the wing is not a conventional unheated aluminum wing, the analysis must be based on an assumed Equivalent Conventional Unheated Aluminum Wing Tank. (1) Fleet Average Flammability Exposure is determined in accordance with Appendix N of this part. The assessment must be done in accordance with the methods and procedures set forth in the Fuel Tank Flammability Assessment Method User's Manual, dated May 2008, document number DOT/FAA/AR 05/8 (incorporated by reference, see 25.5). (2) Any fuel tank other than a main fuel tank on an airplane must meet the flammability exposure criteria of Appendix M to this part if any portion of the tank is located within the fuselage contour. (3) As used in this paragraph, (i) Equivalent Conventional Unheated Aluminum Wing Tank is an integral tank in an unheated semi-monocoque aluminum wing of a subsonic airplane that is equivalent in aerodynamic performance, structural capability, fuel tank capacity and tank configuration to the designed wing. (ii) Fleet Average Flammability Exposure is defined in Appendix N to this part and means the percentage of time each fuel tank ullage is flammable for a fleet of an airplane type operating over the range of flight lengths. (iii) Main Fuel Tank means a fuel tank that feeds fuel directly into one or more engines and holds required fuel reserves continually throughout each flight.

5 (c) Paragraph (b) of this section does not apply to a fuel tank if means are provided to mitigate the effects of an ignition of fuel vapors within that fuel tank such that no damage caused by an ignition will prevent continued safe flight and landing. (d) Critical design configuration control limitations (CDCCL), inspections, or other procedures must be established, as necessary, to prevent development of ignition sources within the fuel tank system pursuant to paragraph (a) of this section, to prevent increasing the flammability exposure of the tanks above that permitted under paragraph (b) of this section, and to prevent degradation of the performance and reliability of any means provided according to paragraphs (a) or (c) of this section. These CDCCL, inspections, and procedures must be included in the Airworthiness Limitations section of the instructions for continued airworthiness required by Visible means of identifying critical features of the design must be placed in areas of the airplane where foreseeable maintenance actions, repairs, or alterations may compromise the critical design configuration control limitations (e.g., color-coding of wire to identify separation limitation). These visible means must also be identified as CDCCL. [Doc. No , 66 FR 23129, May 7, 2001, as amended at Doc. No. FAA , 73 FR 42494, July 21, 2008] For questions or comments regarding e-cfr editorial content, features, or design, ecfr@nara.gov. For questions concerning e-cfr programming and delivery issues, webteam@gpo.gov.