AllianceWall-16 TECHINICAL/ERECTION INFORMATION. AllianceWall-16
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1 AllianceWall-16 TECHINICAL/ERECTION INFORMATION AllianceWall-16 Alliance Steel, Inc. 2007
2 IMPORTANT NOTICE READ THIS MANUAL COMPLETELY PRIOR TO BEGINNING THE INSTALLATION OF THE ALLIANCEWALL-16 WALL PANEL. IF THERE IS A CONFLICT BETWEEN PROJECT ERECTION DRAWINGS PROVIDED OR APPROVED BY ALLIANCE STEEL BUILDING SYSTEMS AND DETAILS IN THIS MANUAL, PROJECT ERECTION DRAWINGS WILL TAKE PRECEDENCE. Alliance Steel, Inc Descriptions and specifications contained herein were in effect at the time this publication was approved for printing. In a continuing effort to refine and improve products, Alliance Steel Inc. reserves the right to discontinue products at any time or change specifications and/or designs without incurring obligation. To insure you have the latest information available, please inquire or visit our web site at Application details in this manual may not be appropriate for all environmental conditions, building designs, or panel profiles. Projects should be engineered to conform to applicable building codes, regulations, and accepted industry practices. Insulation is not shown in these details for clarity.
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4 INDEX GENERAL NOTES AND INFORMATION...2 PANEL PERFORMANCE WARNINGS...3 PANEL SAFTY WARNINGS...4 GENERAL ERECTION NOTES...5 TYPICAL PANEL ATTACHMENTS...6 OUTSIDE CORNER DETAIL (HIGH)... 7 OUTSIDE CORNER DETAIL (LOW)...8 INSIDE CORNER DETAIL (HIGH)...9 INSIDE CORNER DETAIL (LOW)...10 FRAMED OPENING JAMB DETAILS...11 FRAMED OPENING DETAILS...12 MISCELLANEOUS DETAILS...13 BASE DETAILS...14 BASE GIRT DETAILS...15 EAVE SECTION - EAVE GUTTER...16 EAVE SECTION - EAVE TRIM...17 HIGH EAVE SECTION - HIGH EAVE TRIM...18 RAKE SECTION - GABLE TRIM...19 BASE, CORNER AND EAVE TRIM DETAILS...20 EAVE, CAP, HEADER, JAMB & SILL TRIM DETAILS...21 FURRING ZEE & TRANSITION, SPLICE & SPACER TRIM DETAILS...22 DRIP TRIM, FASTENERS & RIVETS DETAILS...23 INDEX Page 1
5 16 Coverage 1 1/ /4 ALLIANCEWALL AllianceWall-16 is a concealed fastener wall panel that provides an attractive shadow effect on the walls. 2. The AllianceWall-16 system is based on an 16" module, and a panel layout should be provided for each wall to ensure that the framed openings start and finish in the high of the panel. Although this is not absolutely necessary, it will provide a much cleaner appearance, as well as being easier to erect. 3. All dimensions should be verified by field measurement prior to ordering the panels. 4. The AllianceWall-16 panel is attached to the structural members using a Fab-Lok fastener. This fastener is installed from inside the building through a pre-drilled 5/16" hole. The structural members must be properly aligned to prevent oil-canning in the panels. 5. The maximum length of this panel is 40'-0. Panels may be spliced using Alliance Steel s splice trim for continuous runs over 40' Because of the difficulties in erecting, Alliance Steel Inc. recommends the use of batt insulation in lieu of blanket insulation. 7. The ACCESSORIES section of the catalog contain the various types and sizes of member and stitch screws that can be used with this panel. Refer to your salesperson if you need any additional information or assistance when selecting these fasteners. Page 2 GENERAL NOTES AND INFORMATION
6 The building panels are manufactured to the highest quality standards, offering long-term durability and performance. To assure optimum panel performance, special precautions must be taken while the panels are in a packaged state. Please take notice of the followings WARNINGS to insure that your panels are properly protected prior to installation and installed properly. Failure to follow these recommendations could void any panel warranty. A. JOBSITE STORAGE 1. All building panels are extremely vulnerable to finish deterioration from moisture when in the nested, packaged condition. Long term storage of these panels (over 30 days) in the nested, packaged condition can be detrimental and may void the panel finish warranty. Erect panels immediately upon receipt for best results. 2. The wrapping used in the packaging is designed to aid in the resistance of wind blown moisture during transit and job site storage prior to panel installation. All packages of panels should be inspected for the presence of moisture upon arrival. If moisture is present, panels must be separated and allowed to dry completely prior to restacking. Under no circumstances should panels be allowed to remain nested in a wet or damp state. 3. Moisture can form between dry panels from temperature changes alone. This can happen even when kept undercover, out of the elements, and especially in winter. It is very important to install all panels as soon as possible. 4. Job site storage is the responsibility of the buyer and should always include tarping and the elevation of one end of every panel package to aid in the draining of any moisture that may accumulate between panels. Panels should always be stored above rising water levels. 5. Panels with evidence of water stain, paint blistering or other defects attributed to improper or long term field storage will not be eligible for claim. B. INSTALLATION 1. All metal shavings or iron fines created during the erection process by drilling holes, cutting, or sawing must be swept off of the roof and wall panels daily. Failure to do so may cause permanent rust stains on the painted surface. Claims will not be accepted for this problem. 2. Cutting of panels or trim with circular saws is strongly discouraged. The fine metal particles created are hot and will embed themselves into any painted surface they conatct. Removal of all of these particles is nearly impossible and will cause rust spots on the painted surfaces. This problem occurs most when cutting endwall panels to slope or cutting around wall openings. Claims will not be accepted for this problem. 3. All panels should be installed in a manner that the bottom cut edge of the panels is at least 1/4" above any direct contact with the concrete recess. The lime in the concrete will react with the aluminum in the GALVALUME coating and cause coating failure and edge rust. Claims will not be accepted for this problem. 4. All panels installed with blanket insulation should follow this WARNING. Never cut the insulation off even with the edge of the panels as this will cause wicking of moisture and panel rust. Always fold back the insulation, with facing outward, at least 1" away from the panel edge. 5. Some panels are furnished with a protective, peel-off film. This film must be removed prior to field installation. Do not expose the panels to sunlight without immediate film removal. Film must be removed from non-exposed panels within six months after film application or irreparable damage will occur to the panel surface. Claims will not be accepted for this problem. PANEL PERFORMANCE WARNINGS Page 3
7 1. These panels should be installed by a qualified professional that is knowledgeable with the proper installation of metal building panels and the safety precautions required. 2. Never install panels without wearing a tied-off safety harness and/or using a safety net as required by OSHA. 3. Unpainted secondary panels may have protective oil and/or metal working lubricant residues on their surfaces. Painted panels are coated with a wax to protect the painted surface during shipment. All panels should be viewed as extremely slippery, even if dry. 4. Never install or walk on wet building panels. Panels become extremely slippery when wet and could cause slippage or injury. 5. Take extreme care when walking on panels early in the morning as morning dew could be present and cause panels to be extremely slippery. 6. Never install panels in inclement weather (i.e. ice, snow, rain, lightning, etc.) as slippage or injury could occur. 7. All sloped roofs are dangerous. Be extremely careful when working on any sloped roof to avoid slipping or loss of balance. 8. Never install panels on windy days. Installers may be subject to injury if wind gusts cause them to lose their balance while carrying panels. 9. Be extremely careful installing panels (or any other steel or metal items) near electrical lines as these panels or items will conduct electricity and could cause electrocution. 10. Never walk on the top panel of an unsecured package of panels. The top panel will slide easily and may cause a fall and/or injury. 11. Never leave a bundle of panels unsecured on the sloped roof of a structure. The panels could slide off the roof like a deck-of-cards causing injury to those on the ground. 12. Always handle panels with care as all panel edges are sharp and can easily cause injury. Whenever possible, use gloves when handling. 13. DO NOT WALK ON LIGHT TRANSMITTING PANELS! Light transmitting panels must not be used for foot traffic nor should they support the undistributed weight of any individual. Roofing ladders or 1" x 12" planks must be used during installation, maintenance, or repair problems. Page 4 PANEL SAFETY WARNINGS
8 1. Make sure the building or structure is square and plumb before installing the sheeting and trim. 2. The drilling of holes in the roof panels by either the screws or a screw gun will leave metal shavings on the roof. These shavings must be swept from the roof each day to prevent surface rust. This rust may damage the panel finish and will void the panel warranty. 3. Do not cut any panels with a circular saw after they have been installed. The hot shavings may collect on the panel surface and damage the panel finish, voiding the panel warranty. 4. Stitch screws are used for panel to panel and/or panel to trim attachments. Member screws are used to attach panels and/or trim to the structurals. Either of these fasteners may be self-drilling or self-tapping, depending on which was ordered. 5. Some panels may require bevel cuts (i.e. hip condition, valley condition, endwall panels, etc.). All bevel cuts will be done in the field by the installer. 6. Rake trim, eave trim and gutter lap 2". All other trims lap 1". 7. Make sure all tape sealants and caulking are installed without any gaps or breaks. 8. The following pages show examples of standard conditions. Refer to your salesperson for assistance with non-standard conditions. GENERAL ERECTION NOTES Page 5
9 A SHEETING DIRECTION FIELD DRILL 5/16" DIA. HOLES AND FASTEN PANEL WITH FAB-LOK WALL STRUCTURAL USE FAB-LOK FASTENER AT ALL PANEL TO MEMBER LOCATIONS WALL STRUCTURAL USE FAB-LOK FASTENER AT ALL PANEL TO PANEL LOCATIONS (20 MAXIMUM SPACING) SECTION A Page 6 TYPICAL PANEL ATTACHMENT
10 SHEETING DIRECTION FAB-LOK WALL FASTENER BUILDING STEEL LINE (FRAMING) 3 FURRING ZEE: AWT-41 WALL FASTENER: #12-14 x 1 1/4 S.D.S. OUTSIDE CORNER TRIM: AWT-04 1/8 BLIND RIVETS, 12 O.C. SHEETING DIRECTION OUTSIDE CORNER DETAIL (HIGH) Page 7
11 SHEETING DIRECTION BUILDING STEEL LINE (FRAMING) FAB-LOK WALL FASTENER 1 1/2 FURRING ZEE: AWT-42 WALL FASTENER: #12-14 x 1 1/4 S.D.S. LAP FASTENER: 1/4-14 x 7/8 S.T.S. OUTSIDE CORNER TRIM: AWT-04 1/8 BLIND RIVETS, 12 O.C. SHEETING DIRECTION Page 8 OUTSIDE CORNER DETAIL (LOW)
12 SHEETING DIRECTION FAB-LOK WALL FASTENER WALL FASTENER: #12-14 x 1 1/4 S.D.S. 3 FURRING ZEE: AWT-41 INSIDE CORNER TRIM: AWT-06 BUILDING STEEL LINE (FRAMING) 1/8 BLIND RIVETS, 12 O.C. SHEETING DIRECTION INSIDE CORNER DETAIL (HIGH) Page 9
13 SHEETING DIRECTION WALL FASTENER: #12-14 x 1 1/4 S.D.S. FAB-LOK WALL FASTENER LAP FASTENER: 1/4-14 x 7/8 S.T.S. 1 1/2 FURRING ZEE: AWT-42 BUILDING STEEL LINE (FRAMING) INSIDE CORNER TRIM: AWT-06 1/8 BLIND RIVETS, 12 O.C. SHEETING DIRECTION Page 10 INSIDE CORNER DETAIL (LOW)
14 GIRT OUTLINE FRAMED OPENING JAMB FAB-LOK WALL FASTENER WALL FASTENER: #12-14 x 1 1/4 S.D.S., 12 O.C. JAMB TRIM: AWT-33 3 FURRING ZEE: AWT-41 1/8 BLIND RIVETS, 12 O.C. SHEETING DIRECTION HIGH RIB TERMINATION GIRT OUTLINE FRAMED OPENING JAMB FAB-LOK WALL FASTENER WALL FASTENER: #12-14 x 1 1/4 S.D.S., 12 O.C. JAMB TRIM: AWT /2 FURRING ZEE: AWT-42 SHEETING DIRECTION LAP FASTENER: 1/4-14 x 7/8 S.T.S., 12 O.C. 1/8 BLIND RIVETS, 12 O.C. LOW RIB TERMINATION FRAMED OPENING JAMB DETAILS Page 11
15 FAB-LOK WALL FASTENER, 16 O.C. TUBE SEALANT AT BASE OF PANEL ALL AROUND (MAKE WEATHER TIGHT) FRAMED OPENING HEADER HEADER TRIM: AWT-31 SECTION AT HEADER SILL TRIM: AWT-33 FRAMED OPENING SILL 1/8 BLIND RIVETS, 12 O.C. FAB-LOK WALL FASTENER, 16 O.C. SECTION AT SILL Page 12 FRAMED OPENING DETAILS
16 FAB-LOK WALL FASTENER, 16 O.C. #12-14 x 3/4 S.D.S., 24 O.C. SPICE TRIM: AWT-51 ZEE GIRT 1/8 BLIND RIVETS, 12 O.C. 4 x2, 14 GA. SHEETING ANGLE SECTION AT WALL SPLICE FAB-LOK WALL FASTENER, 16 O.C. #12-14 x 3/4 S.D.S., 24 O.C. FACE BRICK WAINSCOT TRIM: FBT-60 ZEE GIRT WALL FASTENER: #12-14 x 1 1/4 S.D.S., O.C. FACE BRICK BY OTHERS 4 x2, 14 GA. SHEETING ANGLE 26 GA. R WALL PANEL (SHEATHING) SECTION AT MASONRY TRANSITIONS MISCELLANEOUS DETAILS Page 13
17 FIELD DRILL 5/16 HOLES FOR FAB-LOK WALL FASTENER, 16 O.C. AW-16 INSIDE CLOSURE 4 x2, 16 GA. BASE ANGLE (ATTACHMENT TO F.F. BY OTHERS) FINISHED FLOOR 1 1/2 BASE TRIM: AWT /2 BASE ANGLE WITH SHEETING LEDGE FIELD DRILL 5/16 HOLES FOR FAB-LOK WALL FASTENER, 16 O.C. AW-16 INSIDE CLOSURE 16 GA. BASE CHANNEL (ATTACHMENT TO F.F. BY OTHERS) FINISHED FLOOR 1 1/2 BASE TRIM: AWT /2 BASE CHANNEL WITH SHEETING LEDGE Page 14 BASE DETAILS
18 FIELD DRILL 5/16 HOLES FOR FAB-LOK WALL FASTENER, 16 O.C. AW-16 INSIDE CLOSURE ZEE BASE GIRT 4 FINISHED FLOOR 1 1/2 BASE TRIM: AWT-01-M 3 1/2 BASE GIRT DETAILS Page 15
19 LAP FASTENER: RF3 (2 PER GUTTER BRACKET) 2 ROOF FASTENER: RF2, (5 PER PANEL) GUTTER STRAP: AKT-08, 32 O.C. LAP FASTENER: RF3 24 GA. ALOK-16 ROOF PANEL EAVE PLATE: E/RP-200 EAVE GUTTER: AKT-12 LAP FASTENER: RF3, 6 O.C. EAVE CLOSURE TRIM: AWT-14 PANEL CLIP FASTENER : CS75, 12 O.C. FAB-LOK WALL FASTENER, 16 O.C. EAVE STRUCTURAL AW-16 OUTSIDE CLOSURE Page 16 EAVE SECTION - EAVE GUTTER
20 4 ROOF FASTENER: RF2, (5 PER PANEL) 24 GA. ALOK-16 ROOF PANEL EAVE PLATE: E/RP-200 PANEL CLIP FASTENER : CS75, 12 O.C. FAB-LOK WALL FASTENER, 16 O.C. SCULPTURED EAVE TRIM: AKT-18 EAVE STRUCTURAL LAP FASTENER: RF3, 12 O.C. AW-16 OUTSIDE CLOSURE EAVE SECTION - EAVE TRIM Page 17
21 LAP FASTENER: RF3, 12 O.C. 2 ALOK-16 END DAM: ED-216 ROOF FASTENER: RF2 (5 PER PANEL) ALOK-16 PANEL CLIP 24 GA. ALOK-16 ROOF PANEL HIGHSIDE EAVE TRIM: AKT-16 PANEL CLIP FASTENER : CS75 (2 PER PANEL CLIP) ALOK-16 BACK-UP CHANNEL: BP-172 FAB-LOK WALL FASTENER, 16 O.C. EAVE STRUCTURAL LAP FASTENER: RF3, 12 O.C. AW-16 OUTSIDE CLOSURE Page 18 HIGH EAVE SECTION - HIGH EAVE TRIM
22 GABLE TRIM: AKT-29 LAP FASTENER: RF3, 12 O.C. ALOK-16 PANEL CLIP, 24 O.C. 24 GA. ALOK-16 ROOF PANEL PANEL CLIP FASTENER : CS75 (2 PER PANEL CLIP) FAB-LOK WALL FASTENER, 16 O.C. THERMAL SPACER ROOF STRUCTURAL 4 x2, 16 GA., RAKE ANGLE #12 PAN HEAD SCREW: CF2, 12 O.C. AW-16 OUTSIDE CLOSURE RAKE SLIDE TRIM: AKT-30 RAKE SECTION - GABLE TRIM Page 19
23 STANDARD PARTS WALL PANEL (16 wide Panel) 24 guage Steel Factory punched holes BASE TRIM /2 1 1/ / /4 Part No. AW-16 OUTSIDE CORNER TRIM Part No. AWT-01 INSIDE CORNER TRIM 3 5 1/ /2 Part No. AWT-04 Part No. AWT-06 EAVE CLOSURE TRIM 5 1/2 EAVE TRIM (LOWSIDE) 5 A 4 A /4 Part No. AWT-14 Part No. AWT-21 Page 20 BASE, CORNER & EAVE TRIM
24 STANDARD PARTS EAVE TRIM (COMMON WALL - HIGHSIDE) 26 guage Steel 3 3/4 EAVE TRIM (COMMON WALL - LOWSIDE) 3 1 1/4 1 1/4 2 B 5 1/2 4 1/2 A 2 3/ /4 Part No. AWT-17 Part No. AWT-19 FACADE/PARAPET CAP TRIM For 8 Parapet Wall thickness and R-Panel back panel FACADE/PARAPET CAP TRIM For 10 Parapet Wall thickness and R-Panel back panel 1-0 3/ /8 1/2 1/2 1/2 1/2 2 5/8 2 5/8 2 5/8 2 5/8 Part No. AWT-23 Part No. AWT-24 HEADER TRIM JAMB/SILL TRIM / /8 1/2 3 1/8 3 1/4 1 1/2 Part No. AWT-31 Part No. AWT-33 EAVE, CAP, HEADER, JAMB & SILL TRIM Page 21
25 STANDARD PARTS 3 FURRING ZEE 26 guage Steel 1 1 1/2 FURRING ZEE 3/ /2 1 3/4 Part No. AWT-41 TRANSITION TRIM (WALL TO WALL) Part No. AWT-42 WAINSCOT/PANEL SPLICE TRIM 1 1/ / /4 Part No. AWT-48 Part No. AWT-51 WALL SPACER TRIM (HIGHSIDE) 3 WALL SPACER TRIM (LOWSIDE) D D A A 5 1/4 5 1/4 Part No. AWT-73 Part No. AWT-75 Page 22 FURRING ZEE & TRANSITION, SPLICE & SPACER TRIM
26 STANDARD PARTS DRIP TRIM 26 guage Steel FAB-LOK (for Panel attachment) Hex head EPDM Sealing Washer Machine Screw assembled to a Slotted Aluminum Sleeve 1 1/4 2 3 Hex Head Machine Screw 7/ /8 Washer Backer Sealing Washer Slotted Aluminum Sleeve Part No. AWT-09 Part No. FL1 ROOF/WALL FASTENER (for Panel edge attachment) #12-14 x 1 1/4 hex head, Self Drilling Screw EPDM Sealing Washer Corrosion resistant coating or alloy head Painted or mill finished head LAP FASTENER (for Trim attachment) 1/4-14 x 7/8 Self Tapping Screw EPDM Sealing Washer Corrosion resistant coating or alloy head Painted or mill finished head 1 1/4 7/8 5/16 Hex Head Drill Point (TEX 3) 5/16 Hex Head Drill Point (TEX 1) Washer Sealing Washer Backer Part No. RF2 (Specify finish) BLIND RIVET (for Trim joints) Aluminum 1/8 dia. x 3/16 length #12-14 Thread Washer Backer Part No. RF3 (Specify finish) 1/4-14 Thread Sealing Washer POP RIVET (for use at Hip/Valley with low clip) Steel 3/16 dia. x 3/8 length Head Mandrel Head Mandrel Rivet Body Rivet Body Part No. BR1 Part No. PR1 DRIP TRIM, FASTENERS & RIVETS Page 23
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