CNC Press Brakes D i a m o n d U l t r a D i a m o n d E l i t e D i a m o n d S m a r t

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1 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING CNC Press Brakes D i a m o n d U l t r a D i a m o n d E l i t e D i a m o n d S m a r t MC MACHINERY SYSTEMS, INC. 1

2 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING TA B L E O F C O N T E N T S 3 DENER PRESS BRAKES 4 DIAMOND ULTRA CNC PRESS BRAKE 5 Ultra General Specifications 6 Ultra Machine Specs 7 Ultra Standard and Optional Equipment 8 DIAMOND ELITE CNC PRESS BRAKE 9 Elite General Specifications 10 Elite Machine Specs 11 Elite Standard and Optional Equipment 12 DIAMOND SMART CNC PRESS BRAKE 13 Smart General Specifications 14 Smart Machine Specs 15 Smart Standard and Optional Equipment 16 MC MACHINERY SYSTEMS, INC. 18 FABRACATION PRODUCT LINE 2

3 A B O U T D E N E R Dener was established in Kayseri, Turkey in 1974 and today manufactures NC and CNC hydraulic press brakes, swing beam and rake angle shears, plasma cutters, corner notchers and punching machines. Since the very beginning, Dener has had the philosophy of producing the best in quality and technology, crowning this with an ISO 9001 Quality Control Management System and CE Certification. Dener is one of the leaders in Turkish brands of sheet metal working machinery with 193,750 square feet of closed area manufacturing. Today, Dener ships throughout the world through partners and dealer networks. Mitsubishi chose Dener to be their newest North American press brake partner because of the high quality of their machinery and their commitment to craftsmanship and customer satisfaction. Together, Dener and Mitsubishi plan to develop, market, and service these new products to meet the needs of our ever growing customer base. 3

4 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING D I A M O N D U LT R A DIAMOND ULTRA CNC SERIES Diamond Ultra CNC hydraulic press brakes are designed and built for those who demand precision, speed and durability. The standard axes (including Y1, Y2, X, R, Z1, Z2, and CNC crowning) allow multiple tasks to be performed automatically. Each model offers high speed, long stroke and generous open height for deep forms. The back gauge is fast and accurate using AC servo motors with position feedback technology. All tool styles are possible. Standard manual segmented upper punch holders accommodate either European or American tools, but hydraulic clamping is always an option for upper and lower dies. If you are seeking affordable versatility, quality, speed and precision with solid support from a major machine tool company, the new Diamond Ultra series machines from MC Machinery Systems Inc. are just what you need. 4

5 GENERAL SPECIFICATIONS The parallelism of this machine is achieved by synchronizing the hydraulic cylinders using an advanced proportional control valve Y1,Y2,X,R,Z1 and Z2 axes Motorized crowning Linear Guided sliding front supports with hand wheel height adjustment High speed operation in all axes Approach speed : 200mm /sec. Bending speed : 12mm /sec. Return speed : 200mm/sec. Increased stroke and daylight Automatic indexing of the axes at the start of the running process provides calibration 2D graphical controller Manual, semi-automatic and automatic working mode Ram tilting for conical bending Automatic tonnage adjustment Automatic stroke adjustment for bending angles Programmable bending speed and back gauge speed Rear safety light guard Side guards over C frame gaps CE confirmation package (Safety side gates, rear light curtain and optional front light curtain.) 5

6 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING DIAMOND ULT R A MACHINE SPECS Model Bending Bending Stroke Max Max Back Max Throat Open Distance Overall Overall Overall Main Oil Weight Length Capacity (Inches) Approach Bend Guage Return Depth Height Between Length Depth Height Motor Capacity Uncrated (STD) (Ton) Speed Speed Stroke (In/Sec) (Inches) (Inches) Frames (Inches) (Inches) (Inches) (HP) (Gals) (Pounds) (In/Sec) (In/Sec) (Inches) (Inches) Ultra ,570 Ultra ,653 Ultra ,298 Ultra ,495 Ultra ,251 6

7 S TA N DA R D E Q U I P M E N T OPTIONAL EQUIPMENT ESA 550 CNC CONROLLER 6 axes back gauge (X1, X2, R1, R2, Z1, Z2) Motorized Crowning System Hydraulic tool clamping (top and bottom) Higher Stroke And Throat Depth Sheet follower Remote Foot Control Pedal With Emergency Stop Button Oil cooler 4-Axis Backgauge (X, R, Z1, Z2) With Servo Motor Laser finger protection system Linear Guided Front Supports With Hand Wheel Height Adjustment Larger throat depth Pedestal Type Controller Additional back gauge fingers Additional front supports A/C for electrical control panel Euro / American Type Punch Clamping System With Hardened & Ground Top And Bottom Tools 1000mm (39.37 ) back gauge system Tooling packages from leading manufacturers 7

8 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING D I A M O N D E L I T E DIAMOND ELITE CNC SERIES The Diamond Elite Series machines with heavy welded frames and the latest in motors,valves and controls, bring to the market an affordable and reliable machine for years of solid performance. The Diamond Elite utilizes Finite Element CAD design and the most stringent manufacturing technologies during production to make the highest quality machine. Based on years of experience and high quality components, the Diamond Elite is a clear investment to increase productivity. 8

9 GENERAL SPECIFICATIONS The parallellism of this machine is achieved by synchronizing the hydraulic cylinders using an advanced proportional control valve Y1, Y2, X, R axis Automatic indexing of the axes at the start of the running process provides calibration Linear front sheet supports 2D graphical controller Manual, semi-automatic and automatic working mode Ram tilting for conical bending Automatic tonnage adjusment Automatic stroke adjustment for bending angles Programmable bending speed and back gauge speed Determination of the best bending sequence Rear safety light curtain Side guards over C frame gaps CE confirmation package (Safety side gates, rear light curtain and optional front light curtain.) X, R Back Guage 9

10 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING DIAMOND ELITE MACHINE SPECS Model Bending Bending Stroke Max Max Back Max Throat Open Distance Overall Overall Overall Main Oil Weight Length Capacity (Inches) Approach Bend Guage Return Depth Height Between Length Depth Height Motor Capacity Uncrated (STD) (Ton) Speed Speed Stroke (In/Sec) (Inches) (Inches) Frames Inches (Inches) (Inches) (HP) (Gals) (Pounds) (In/Sec) (In/Sec) (Inches) (Inches) (Inches) Elite ,165 Elite ,928 Elite ,794 Elite ,448 Elite ,517 Elite ,652 Elite ,401 Elite ,589 Elite ,184 Elite ,825 Elite ,557 Elite ,691 Elite ,794 Elite ,203 Elite ,558 Elite ,572 Elite ,305 Elite ,715 Elite ,683 Elite ,272 Elite ,776 Elite ,468 Elite ,366 Elite ,231 10

11 STANDARD EQUIPMENT ESA 550 CNC Conroller With Full Keyboard OPTIONAL EQUIPMENT Laser finger protection unit Manual Crowning System Light curtain Standard X and R Axis (Manual Z-Axis) Y1, Y2, X1, X2 R1, R2, Z1, Z2 axis Euro / American Type Punch Clamping System With Hardened & Ground Top And Bottom Tools Hydraulic punch and die clamping system Manually Movable Backgauge Fingers On Hardened Roller Guides Linear guided front support with vertical adjusting handwheel Remote Foot Control Pedal With Emergency Stop Button Oil cooler Linear Guided Front Support Arms Motorized CNC Crowning 4 Axis backgauge X, R, Z, Z2 1000mm (39.37 ) back gauge system Tooling packages from leading manufacturers Larger throat depth 11

12 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING D I A M O N D S M A RT DIAMOND SMART CNC SERIES The Diamond Smart CNC Hydraulic Press Brake is real innovation for small and medium size sheet metal working companies. The Diamond Smart CNC is a synchronized hydraulic press brake with a numerical CNC control offering simple operation, quick and easy part programming, easy setup of the machine, auto calculation of the bend angle and back gauge position, and angle and back gauge correction. These functions make the Diamond Smart CNC Hydraulic Press Brake very popular among users. 12

13 GENERAL SPECIFICATIONS The parallellism of this machine is achieved by synchronizing the hydraulic cylinders using an advanced proportional control valve Y1, Y2, X, manual R and Z axes Automatic indexing of the axes at the start of the running process provides calibration 2D graphical controller Manual, semi-automatic and automatic working mode ESA 525 Control Ram tilting for conical bending Automatic tonnage adjusment Automatic stroke adjustment for bending angles Programmable bending speed and back gauge speed Rear safety light curtain Side guards over C frame gaps CE confirmed package (minus choice of front light guard) Manual Z stoppers with manual height adjustment 13

14 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING DIAMOND SMART MACHINE SPECS Model Bending Bending Stroke Max Max Back Max Throat Open Distance Overall Overall Overall Main Oil Weight Length Capacity (Inches) Approach Bend Guage Return Depth Height Between Length Depth Height Motor Capacity Uncrated (Inches) (Ton) Speed Speed Stroke In/Sec Inches (Inches) Frames (Inches) Inches (Inches) (HP) (Gals) (Pounds) (In/Sec) (In/Sec) (Inches) (In/Sec) (In/Sec) (Inches) (Inches) Smart ,054 Smart ,818 Smart ,794 Smart ,227 Smart ,991 Smart ,432 Smart ,180 Smart ,148 Smart ,720 Smart ,605 Smart ,455 Smart ,250 Smart ,353 Smart ,762 Smart ,068 Smart ,910 Smart ,864 Smart ,273 Smart ,188 Smart ,831 Smart ,115 Smart ,366 Smart ,254 14

15 STANDARD EQUIPMENT ESA 525 S CNC CONROLLER OPTIONAL EQUIPMENT Manual crowning system Euro / American Type Punch Clamping System With Hardened & Ground Top And Bottom Tools Linear guided front support with vertical adjusting handwheel Ballscrews On The Back Gauge Standard X Axis Laser protection Remote Foot Control Pedal With Emergency Stop Button Motorized crowning system Manual Back Gauge Fingers Z & R Axis Light curtain Linear Guided Front Support Arms Oil cooler 1000mm (39.37 ) back gauge system Tooling packages from leading manufacturers Larger throat depth 15

16 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING D I A M O N D S O F T L S B 3D BEND SIMULATION AND PROGRAMMING AUTO TOOLING Once the desired bend machine is selected, the auto tooler assigns suitable tooling based on the 3D model to generate a collision free bend sequence. The Bend Sequence and Tooling Layout can be output on graphical reports. COLLISION CHECK AND SIMULATION The Bend Simulator provides detailed, precise, and configurable simulation of the entire operation. Back gauge movement, ram stroke, part insertion, and retraction are all animated. Simulation checks for collision between parts, tools, punch holder, and machine - displays any such collisions found in the model. Collisions can be visually inspected, zoomed in, and corrected using the graphical interface. 16

17 TOOL LAYOUT & BEND REPORTS Tool Mount Position, Tool Flip etc. can be modified similar to the actual machine operation. Detailed Bend Reports can be generated with 3D views of each Bend. BACK GAUGE EDITING You can view the back gauges graphically and also change the position of the back gauges in the 3D visual representation window. HIGHLIGHTS Full 3D Bend Simulation and Collision Checking. Collision Checking for safer operation of the press brake. Graphical reports provide the operator detailed step by step setups. Eliminate Scrap due to Trial and Error Programming. Safely store complex bend programs for reuse. Optimize tool selection to minimize changing setups. 17

18 MC MACHINERY SYSTEMS, INC. EDM LASER WATERJET HIGH-SPEED VMC PRESS BRAKE AUTOMATION CONSUMABLES PRE-OWNED SERVICE FINANCING M C MACHINERY SYSTEMS, INC. THE FOCUS OF OUR BUSINESS IS THE FUTURE OF YOURS Every day we help North American manufacturers adapt and thrive in the ever-changing global manufacturing market. The Mitsubishi Experience is the ingenuity, innovation and support that we provide to help you lead the competition on all levels. Our mission is to maximize your potential by delivering unparalleled products, technical expertise, service and support. MC Machinery Systems, Inc. is part of the global Mitsubishi Corporation. Mitsubishi Corporation employs over 600,000 people around the world across a wide spectrum of industries including machine tools and controls, automotive, aerospace, industrial machinery, elevator, energy, metals, chemicals, food and textiles. Our customers benefit greatly from the knowledge and expertise that flows throughout Mitsubishi, as well as from the overall strength and stability of the corporation. Experience in developing new technologies and solutions for one division benefits customers in all the others. This effectively broadens the extensive manufacturing and metalworking knowledge of MC Machinery Systems, Inc. to include expertise in virtually every area of manufacturing and allow us to develop the most innovative and effective solutions for your applications. MAC FUNDING CORPORATION Get The Finacial Backing To Invest In The Future Bank financing can deplete your available line of credit. With our captive financing arm, MAC Funding, you are financed and backed directly by Mitsubishi with some of the most competitive rates and packages in the equipment finance industry. We offer flexible financing packages structured to accommodate your business needs. One-stop financing Low interest rates Flexible payment schedule 18

19 THE INDUSTRY S MOST RESPONSIVE SERVICE AND SUPPORT When you choose a Press Brake from MC Machinery Systems, Inc., you get industry-leading technology for peak bending performance - but that s just the beginning. Long before your purchase, you ll know the difference the Mitsubishi Experience can make. Our field service managers and applications engineers have technical expertise and industry-specific knowledge, combined with MC Machinery s wide array of machine tools and modular automation options. This potent combination gives the flexibility to deliver a custom system designed to make your business its most efficient and competitive. From installation and on-site training to support and service to keep you running at peak performance throughout the life of your system, our national service network is just a phone call away. No other company has greater depth of experience and resources than Mitsubishi and MC Machinery Systems Inc. 19

20 FA B R I CATION PRODUCT LINE PRESS BRAKE LASER WATERJET Diamond Ultra Series LVPlus Series DX 44 Diamond Elite Series VZ Series DX 510 Diamond Smart Series NX Series DX 612 HV Series M C MACHINERY SYSTEMS, INC Michael Dr., Wood Dale, IL Tel: , Fax: