Stainless Steel Pipe and Flanges

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1 Stainless Steel Pipe and Flanges Stainless Steel 4 Pipe and Flanges Photography courtesy of Outokumpu, Arcelor, Atlas Steels and New Zealand Tube Mills.

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3 Stainless steel pipe and fittings A stainless steel pipe system is the product of choice for carrying corrosive or sanitary fluids, slurries and gases, particularly where high pressures, high temperatures or corrosive environments are involved. Due to stainless steel s aesthetic properties, stainless steel pipe is also used in architectural applications. Stainless steel pipe can be generally defined as a heavy wall thickness tubing, with dimensions as specified by the American National Standards Institute (ANSI). Pipe dimensions are specified by outside diameter indicated by the NPS (imperial) or (metric) designator and sometimes referred to as the noal bore and wall thickness, reflected in the schedule number. ASME B36.19 covers these dimensions. Stainless steel pipe and fittings are supplied in the annealed condition to facilitate fabrication and ensure best corrosion resistance. Atlas Steels can also supply stainless steel pipe with an abrasive polished finish suitable for architectural applications. Welded pipe Seamless pipe Welded stainless steel pipe is manufactured from 2B or HRAP stainless steel strip formed (to shape), longitudinally welded and annealed. All welds are made without the addition of filler metal, except for very large diameters. Standard welded pipe is in noal lengths of 6.0 or 6.1 metres. Manufacturing specification: ASTM A312M Austenitic. ASTM A358M Austenitic (large diameter). ASTM A790M Duplex. Seamless stainless steel pipe is produced from hollow billets, which are pierced then drawn across dies until they reach the final desired pipe size, then annealed. Standard seamless pipe is supplied in noal lengths of 6.1 metres to 0mm (6 ) and above this in random lengths. 1 Manufacturing specification: ASTM A312M Austenitic. ASTM A790M Duplex. Printed April 08

4 Stainless steel piping systems can be joined by butt welding and, in the heavier 40S and 80S schedules, by threaded connections. The complete piping system is made possible using complementary fittings and flanges. These are specified by the same or NPS designator and schedule numbering system as for pipe. Butt welding pipe fittings A piping system using butt welding fittings has many inherent advantages over other forms. 2 S2 a fitting to the pipe means that it is permanently leakproof. The continuous metal structure formed between pipe and fitting adds strength to the system. Smooth inner surface and gradual direction changes reduce pressure losses and turbulence and imise the action of corrosion and erosion. A welded system utilises a imum of space. Atlas Steels supply butt welding fittings in the following forms. Elbows 45 and 90 long radius and short radius. Return bends 180 long radius and short radius. Reducers concentric and eccentric. Tees equal and reducing. Caps. Stub ends Type B, to MSS SP-43. Butt welding fittings can be supplied in either seamless or welded construction and are covered by specification ASTM A403M (or ASTM A8M for Duplex grades) and ASME B

5 Screwed and socket weld fittings Pipe flanges Piping systems can be connected using screwed fittings BSP threaded ( 0lb ) low pressure fittings and NPT threaded (class 3000) high pressure fittings in Grade 304 or 316. weld fittings are used in high pressure piping systems and are available in grade 316L to suit schedule 80S wall thickness piping. Manufacturing specification: ASTM A182M (Class 3000 NPT and socket weld) and ASME B ISO 4144 (BSP dimensions) A flange is a ring of steel (forged, cut from plate, or rolled) designed to connect sections of pipe, or to join pipe to a pressure vessel, valve, pump or other integral flanged assembly. Flanges are joined to each other by bolting, and are joined to the piping system by welding or threading (or loose when stub ends are used). The basic types of flanges are: slip-on blind weld neck threaded socket weld lap joint orifice Forged stainless steel flanges are designed to the following common pressure ratings: Classes 0, 300, 600, 900, 00 and Standard sealing face is Raised Face (RF). Manufacturing specification: ASTM A182M and ASME B16.5. Plate stainless steel flanges are forged or cut and machined from plate Table D, Table E, etc. Manufacturing specification: AS2129. Waterworks flanges to A087 are also available subject to enquiry. Types and applications of flanges Slip-on flanges. The flange is slipped over the pipe and then welded both inside and outside to provide sufficient strength and prevent leakage. Slip-on flanges are also used as loose back-up flanges when stub ends are used. 3 Blind flanges. This is a flange without a centre bore, used to shut off a piping system or vessel opening. Weld neck flanges. Designed to be joined to a piping system by butt welding. They are relatively expensive due to the weld neck, but are preferred for high-stress applications. Lap joint flanges. This is again similar to a slip-on flange, but has a radius at the intersection of the centre bore and the flange face to accommodate a lap stub end.

6 PRODUCT RANGE Stainless steel pipe welded and seamless ASTM A312M 4 S2 4 Product range, dimensions and theoretical weights Schedule 40S Pipe size Schedule 10S Weight (kg/m) Wall thickness Grade Weight (kg/m) Wall thickness Grade Weight (kg/m) Wall thickness Schedule 80S Grade 304/304L 316/316L 25 OD NPS 304/304L 316/316L /304L 316/316L / / / / / / / / / Grades: 304/304L, 316/316L (Standard Stock), 25 (Mill Sourced)

7 Welded buttwelding fittings ASTM A403M & ASME B Elbow 45 Elbow Stub end type B Equal tee End cap 90 Elbow 45 Elbow Schedule 10S Schedule 40S 90D Elbow45D ElbowEqual Tee Equal Stub end Stub End End Type B 90 Cap 45 Equal tee 90D Elbow type 45D B Elbow capequal Tee Elbow Stub End Elbow Type B Cap tee Stub end type B End cap Grades: 304L, 316L 5

8 Welded buttwelding fittings ASTM A403M & ASME B16.9 Con reducer Schedule 10S Schedule 40S Con reducer Ecc reducer Reducing tee Con reducer Ecc reducer Reducing tee x 0. 25x x 0.27 Ecc reducer 32x S2 32x25 40x x x x x Reducing tee 50x x x x x x x x x x x x x x x x x x x x x x x x x Grades: 304L, 316L

9 Seamless buttwelding fittings ASTM A403M* & ASME B16.9 Schedule 10S Schedule 40S Schedule 80S Equal Equal Equal Elbow Elbow tee Elbow Elbow tee Elbow Elbow tee Seamless buttwelding fittings ASTM A403M* & ASME B16.9 Schedule 10S Schedule 40S Schedule 80S Con Ecc Reducing Con Ecc Reducing Con Ecc Reducing reducer reducer tee reducer reducer tee reducer reducer tee 40x x x x x x x x x x Grades: 304L, 316L, 25 *Austenitic grades specified to ASTM A403M Duplex grades specified to ASTM A8M

10 8 Stainless Steel Buttwelding Fittings Dimensions Buttwelding Fittings to ASME B16.9 Stub Ends Returns Elbows of Lap Reducers Note 1 Long Short Radius of Fillet Caps Long Short Long Short OD Noal size 90 deg 45 deg 90 deg D A B A O K O K E H F F R G NPS 1 / / / / / / ELBOW RETURN Note 1: Reducer dimension "H" is based on large end noal size Note square corner CAP Enlarged Section REDUCER of Lap STUB END

11 Stainless Steel Buttwelding Fittings Dimensions Buttwelding Tees and Crosses to ASME B16.9 Centre Centre-to-End Outlet Chart of Commom Stainless Steel Pipe Grades to-end Run M Chemical Analysis (%) Specified C Outside. D Noal Size NPS 8 3 / / / / / / / / CROSS TEE

12 Table flanges AS 2129 Blind table Table D blind Table E blind Table D pipe Table E pipe Table D tube* Table E tube* Table pipe/tube *Bored to suit nearest standard tube size. 10

13 ATLAS STEELS METALS PRODUCT REFERENCE MANUAL Forged flanges ASTM A182M & ASME B16.5 Blind Slip on Weld neck Blind RF0# Blind RF300# Blind RF600# Slip on RF0# Slip on RF300# Slip on RF600# Weld neck RF0# Weld neck RF300# Sch 10S Sch 40S Sch 40S Sch 80S Weld neck RF 600# 80S Grades: 304L, 316L 25 forged flanges ASTM A182M & ASME B16.5 Slip on RF0# Weld neck RF0# Bossed blind RF0#

14 Note 1: To be specified by purchaser. Note 2: Flange weights are approximate. Note 3: neck flange bore sizes listed are for sch 40S / Standard Wall pipe. 12 Stainless Steel Flanges Dimensions & Weights Class 0 Flanges to ASME B16.5 Flange Weight (kg) Dimensions Length Thru Bore Bolt Drilling Noal Size RF Machine Bolt Length Slip-on RF Stud Bolt Length Bolts (No.) Hole H Circle K / B B Y Y A h Thickness t f Flange OD O NPS Blind X Note (1) Note (1) Note (1) Note (1) Note (1) Class 300 Flanges to ASME B16.5 Flange Weight (kg) Dimensions Length Thru Bore Bolt Drilling Noal Size RF Machine Bolt Length Slip-on RF Stud Bolt Length Bolts (No.) Hole H Circle K / B B Y Noal Size NPS Flange OD O Thickness t f X A h Class 600 Flanges to ASME B16.5 Dimensions Length Thru Bore Bolt Drilling Y Y B / B Circle K Hole H Bolts (No.) RF Stud Bolt Length Flange Weight (kg) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Slip-on Blind Y A h Thickness t f Flange OD O NPS Blind X Note (1) Note (1) Note (1) Note (1) Note (1)

15 Noal Size NPS Flange OD O Thickness t f X A h Class 2500 Flanges to ASME B16.5 Dimensions Length Thru Bore Bolt Drilling Y Y B / B Circle K Hole H Bolts (No.) RF Stud Bolt Length Flange Weight (kg) Blind Slip-on Note (1) Note (1) Note (1) Note (1) Note (1) Stainless Steel Flanges Dimensions & Weights Class 900 Flanges to ASME B16.5 Flange Weight (kg) Dimensions Length Thru Bore Bolt Drilling Noal Size Thickness t f Flange OD O NPS Blind RF Stud Bolt Length Hole H Circle K / B B Y Y A h Slip-on Note (1) Bolts (No.) X Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Class 00 Flanges to ASME B16.5 Flange Weight (kg) Dimensions Length Thru Bore Bolt Drilling Noal Size Thickness t f Flange OD O NPS Blind RF Stud Bolt Length Hole H Circle K / B B Y Y A h Slip-on Note (1) Bolts (No.) X Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note (1) Note 1: To be specified by purchaser. Note 2: Flange weights are approximate. Note 3: neck flange bore sizes listed are for sch 40S / Standard Wall pipe Note (1)

16 14 Stainless Steel Flanges Dimensions & Weights Table F Flanges to AS 2129 Table D Flanges to AS 2129 Dimensions Weight (kg) Dimensions Weight (kg) Drilling Drilling Noal Size Number of Bolts Bolt Size & Thread SOW Blind Bolt Hole H Bolt Circle K Raised Face G Noal Size Bolt Size & Thread SOW Blind Number of Bolts Bolt Hole H Bolt Circle K Raised Face G Flange Thickness D Flange OD A Thickness D OD A M M M M M M M M M M M M M M M M M M M M M M M M M M M M39 95 * M * M * M * M * M * M * M * M * M * M M M M M M M M M M M M M M M M M M M33 Table H Flanges to AS 2129 Table E Flanges to AS 2129 Dimensions Weight (kg) Drilling Weight (kg) Bolt Size & Thread SOW Blind Number of Bolts Bolt Hole H Bolt Circle K H D G K A SLIP-ON WELDING (SOW) ( BOSS ) H D G K A BLIND ( BLANK ) H D G K A WELDING NECK (WN) H D G K A PLATE C C Raised Face G Noal Size Drilling Dimensions Noal Size Flange Thickness D Flange OD A Bolt Size & Thread SOW Blind Number of Bolts Bolt Hole H Bolt Circle K Raised Face G Thickness D OD A M M M M M M M M M M M M M M M M M M M M M33 Note 1: All weights are approximate Note 2: A diametrical clearance of 4mm maximum applies to pipe or tube OD for plate flanges Note 3: The flange thickness "D" dimension included the raised face height Note 4: bore is derived from the pipe schedule 95 * M * M * M * M * M * M * M * M M M M M M M M M M M M M M M M M M M M M36

17 Screwed Low Pressure BSP 316 fittings Round socket Pipe nipple TBE Pipe nipple TOE Hex/round cap Hex nipple 3 pce union Female 90 elbow M/F 90 elbow Female tee Hex head plug Hex locknut Square head plug Round socket Pipe nipple TBE Pipe nipple TOE Hex/ round cap Hex nipple 3 pce union Female 90 elbow Male/ fem 90 elbow Female tee Hex head plug Hex locknut Square head plug TBE = Threaded Both Ends. TOE = Threaded One End.

18 Screwed Low Pressure BSP 316 fittings Hex reducing bush Hex reducing nipple Hex reducing bush Hex reducing nipple 8x x6 10x8 BSP Fittings Dimensions: generally to ISO4144. Threading: BS21 (ISO 7-1). Feed materials sockets, TOE nipples, TBE nipples manufactured from stainless steel pipe to ASTM A312M. Hex plugs made from stainless steel bar to ASTM A276. Other fittings made from investment castings. x6 x8 x10 x8 x10 x 25x10 25x 25x 32x x x x x x32 50x x x x

19 Screwed Class 3000 NPT fittings ASTM A182M and ASME B16.11 Hex cap Coupling 45 Elbow 90 Elbow Hex nipple Hex plug Union Female tee Grade Schedule 40S Schedule 80S Hex Coupling Hex Hex Female cap Elbow Elbow nipple plug Union tee Nipple Nipple Nipple Nipple TBE 100 TOE 75 TBE 100 TOE Grade 304 Coupling 90 Elbow Hex nipple Hex plug Union

20 Screwed Class 3000 NPT 316 fittings ASTM A182M and ASME B16.11 Hex reducing bush Hex reducing bush Hex reducing nipple Swage nipple TBE 80S Reducing insert 8x6 10x6 10x8 Hex reducing nipple x6 x8 x10 x8 1. x10 x 25x8 Swage nipple 25x10 25x 25x 40x x x x x x

21 weld Class 3000 fittings ASTM A182M and ASME B16.11 Cap Coupling 45 Elbow 90 Elbow Equal tee Union Reducing insert Grade 316L Cap Coupling 45 Elbow 90 Elbow Equal tee Union Grade 316L reducing fittings x 25x Reducer inserts 40x25 50x25 Reducer inserts x 50x x

22 weld Class 3000 fittings ASTM A182M and ASME B16.11 Grade 304L Cap Coupling 45 Elbow 90 Elbow Equal tee Union S Branch outlet Class L and 316L ASTM A182M and ASME B16.11 outlet 304L Threaded outlet 304L outlet 304L outlet 316L Threaded outlet 316L outlet 316L

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