Installation instructions

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1 Installation instructions Ventilation Fan Model TY-110-A Model TY-110-B Read and save these instructions. Please read these instructions carefully before attempting to install, operate or service the Ventilation Fan. Failure to comply with instructions could result in personal injury and/or property damage. Please retain the booklet for future reference. Note: Pictures in this manual may differ slightly from the products. The technical specifications and design may be changed without notice. Table of Contents Supplied accessories.2 Description 2 Dimensions 2-3 Specifications 3 Unpacking..3 General safety information 3-4 Installation I (Joist mounting installation) 5-7 Installation II (Wooden header installation).7-8 Installation III (Between joist mounting installation) Installation IV 10 Maintenance (Cleaning )..11 Maintenance (Replacement of lamp)..11 Product service 12 1

2 SUPPLIED ACCESSORIES Part name drawing quantity Grille* 1 Part name drawing quantity Installation bracket I 1 Grille** 1 Installation bracket II 1 Short screw (M4 12 ) Long screw (ф4 30 ) 2 8 Screw (M4 6 ) 2 Installation bracket III 1 Installation bracket IV 1 Fluorescent lamp ** 18W 2 *for TY-110-A only **for TY-110-B only DESCRIPTION These ventilation fan models use a sirocco fan driven by a capacitor motor. The motor is designed to have an extended service life with reduced energy consumption. It also incorporates a thermal-cutoff for safety. The blower uses a high-capacity sirocco fan developed to reduce the noise level. The grille covering the main body is a spring-loaded, quick-dismount type. A damper for preventing counterflow is provided. DIMENSIONS 2

3 DIMENSIONS CONTINUED No. Part name No. Part name 1 Grille 7 Connector 2 Adapter 8 Installation bracket I, II 3 Junction box 9 screw 4 Junction box cover 10 Bracket cover 5 Body 11 Installation bracket II, IV 6 Damper SPECIFICATIONS Model Air V Hz Power Speed* Air Weight Noise direction consumption (TPM) deliver Kg. level (W) at 0.1 (lb.) (Sones) Fan Light (CFM) TY-110-A Exhaust (7.7) 0.9 TY-110-B Exhaust x (9.5) 0.9 *At 0.0 Static pressure. (Pa) UNPACKING Unpack and carefully remove unit from carton. Refer to Supplied Accessories list to verify that all parts are present. GENERAL SAFETY INFORMATION 1. Do not install this ventilation fan where air temperature may exceed 40 (104 ). 2. Make certain that the electric service supply voltage is 120V, 60Hz. 3. Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and the Occupation Safety and Health Act (OSHA). 4. Always disconnect the power source before working on or near the fan or motor. 3

4 GENERAL SAFETY INFORMATION CONTINUED 5. Protect the power cord from sharp edges, oil, grease, hot surfaces, chemicals or other objects. 6. Do not kink the power cord. 7. Do not install the unit where ducts are configured as shown in Fig. A. 8. Provide suction parts with proper ventilation. 9. This unit is approved for use over a bathtub or shower when installed in a GFCI protected branch circuit. 10. Fan must not be installed in a ceiling thermally insulated to a value greater than R Cooking area Do not install or inside this area Cooking equipment 45 Fig. A Fig. B Floor 1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. 2. Not for use in cooking area. (Fig. B) 3. This product must be properly grounded. WARNING: To reduce the risk of fire, electric shock or injury to persons, observe the following: A. Use this unit only in the manner intended by the manufacturer. If you have any questions, contact the manufacturer. B. Installation work and electrical wiring must be done by qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction. C. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer s guideline and safety standards such as those published by the National fire Protection Association (NFPA), and the American Society for Heating Refrigeration and Air Conditioning Engineers (ASHRAE) and the local code authorities. D. Ducted fans must always be vented to the outdoors. E. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. 4

5 INSTALLATION I (JOIST MOUNTING INSTALLATION) Before installation please read enclosed instruction completely. 1. Disconnect plug connector from receptacle before starting installation. (Fig.1) 2. Remove adapter from body and fix to ceiling joists. (Fig.2) If joist spacing A is 530 mm on center, connect installation Brackets I and II as shown below. 3. Remove junction box cover and secure conduit to junction box knockout hole. (Fig. 3) 4. Refer to wiring diagram. Using wire nuts, connect house power wires to ventilation fan wires: black to black; white to white; green-yellow to green-yellow. Replace junction box cover. (Fig. 3) Mount junction box cover carefully so that the lead wires are not caught. Wiring Diagram THERMALLY PROTECTED Fan unit Model TY-110- Red Capacitor Black Motor Black White Green-Yellow Green-Yellow Earth ground Junction box Earth ground Power Supply AC120V 60Hz Model TY-110-B THERMALLY PROTECTED Fan unit Motor Earth ground Red White Black White Capacitor Black White Green-Yellow Junction box Electronic Ballast Light unit 2 X 18 W Earth ground Lamp Power Supply AC120V 60Hz 5

6 INSTALLATION I (JOIST MOUNTING INSTALLATION) CONTINUED 5. Install circular duct (4inch ) and secure it with tape or clamps. (Fig. 3) 6. Remove ceiling section. (Fig.4) 7. Insert fan body into ceiling. (Fig. 5) IMPORTANT: Make sure that body Claws are properly inserted into adapter slots. When mounting body and blower separately Remove 3 screws. (Fig. 6-1) Remove blower section. (Fig. 6-2). Insert fan body into ceiling. (Fig. 5) Mount blower section (Fig. 6-3) and fix with 3 screws. Fig.6-1 Ceiling Fig. 5 Steps of lamp chamber disassembly (Model TY-110-B) 1. Remove lamp. Unplug the 2 lamps by hand. (Fig. 6-4) 2. Remove reflector. Pry the reflector out with a bladed screw driver. 3. Unscrew the 4 screws inside the lamp chamber. Screws 8. Secure fan body to adapter using two screws(m4 x 6). (Fig. 7) 9. Connect plug connector to receptacle. (Fig. 8) 10. Fix fan body to ceiling joists using long screws ( ф4 30) in horizontal or vertical direction. (Fig. 9) 6

7 INSTALLATION I (JOIST MOUNTING INSTALLATION) 8. Insert mounting springs into slots as shown and mount grille to fan body. (Fig. 10) INSTALLATION II (WOODEN HEADER INSTALLATION) 1. Before installation. Secure fan body to adapter using two screws. (Fig. 11) 2. Install header between ceiling joists using nails or screws. (Fig. 12) 3. Install the ventilation fan and screw it. (Fig. 12, Fig. 13) 4. Insert the circular duct to the adapter. Remove the junction box cover and secure conduit to junction box knockout hole. (7/8 inch ) (Fig.13) 5. Refer to wiring diagram. Using wire nuts, connect house power wires to ventilation fan wires: black to black; white to white; green-yellow to green-yellow. Replace junction box cover. (Fig.13) Mount junction box cover carefully so that lead wires are not caught. Fan body Wiring Diagram Fan unit Red Capacitor Motor Black Black White Green-Yellow Green-Yellow Earth ground Power Supply AC120V 60Hz Earth ground Junction box 7

8 INSTALLATION II (WOODEN HEADER INSTALLATION) CONTINUED 6. Finish ceiling work. Ceiling hole should be aligned with the edge of the flange. (Fig. 14) 7. Mount grille to fan body. (Fig. 10) INSTALLATION III (BETWEEN JOISTS MOUNTING INSTALLATION) 1. Before installation, secure adapter to fan body by using two screws. (Fig. 11. page7) 2. Insert the installation bracket III into slot of the adapter side. (Fig. 15) 3. Insert the installation brackets I and IV into slot. (Fig. 16) 4. Insert the fan body between joists. Make sure the fan body is level and square (perpendicular) with the joists. Keep the distance B (21.6mm 0.85inch) for the thickness of ceiling board. (Fig. 17) 1. Joist spacing A should be between 350mm and 430mm. 2. Don t fix the junction box flap to the ceiling joist in this installation. 8

9 INSTALLATION III (BETWEEN JOISTS MOUNTING INSTALLATION) CONTINUED 5. Secure the installation bracket III to ceiling joist using long screws (ф4 30). (Fig. 18) 6. Secure the fan body to ceiling joists using long screws ( ф 4 30) in horizontal direction with installation bracket I and IV. (Fig. 19) 7. Secure installation bracket I and IV to the fan body using short I screw (M4 12) and short II screw (M4 12) (Fig. 20) 8. Slide the circular duct onto the adapter and secure with tape or clamps. Remove the junction box cover and secure conduit to junction box knockout hole. (Fig. 21) 9. Refer to wiring diagram. Using wire nuts, connect house power wires to ventilation fan wires: black to blacks; white to whites; yellow-green to yellow-greens. Replace junction box cover. (Fig. 3) Mount junction box cover carefully so that lead wires are not caught. 9

10 INSTALLATION III (BETWEEN JOISTS MOUNTING INSTALLATION) CONTINUED 10. Finish ceiling work. Ceiling hole should be aligned with the edge of the flange. (Fig. 22) 11. Mount grille to the fan body. (Fig. 10) INSTALLATION IV 1 Installation in existing construction. Installing the ventilation fan in an existing building requires an accessible area (attic or crawl space) above the planned installation location or existing ducting and wiring. 1.1 To install the ventilating fan, follow the procedures described in Installation II. Take the 1.1 To install the ventilation fan, follow the procedures described in Installation II. Take following precautions before the following precautions before installation. installation.. Check area above planned installation location to be sure that: 1. Duct work can be installed and that area is sufficient for proper ventilation. 2. Wiring can be run to planned location. 3. No wiring or other obstructions will interfere with installation. 1.2 Inspect duct work and wiring before proceeding with installation. 1.3 Plan suitable location for ventilation fan. (next to ceiling joist) 1.4 Before installation, provide inspection and maintenance access at a location that will not interfere with installation work shown in Installation II. 1.5 First, remove ceiling section according to Fig Install ventilation fan. 2 Installation from accessible area above fan location. 2.1 Inspect duct work and wiring before proceeding with installation. 2.2 Remove ceiling section according to Fig Install ventilation fan. 10

11 MAINTENANCE I (CLEANING) WARNING: Disconnect power source before working on unit. Routine maintenance must be done every year. Never use petrol, benzene, thinner or any other such chemicals for cleaning the ventilation fan. 1. Remove grille. Squeeze mounting spring and pull down. (Fig.23) 3. Remove dust and dirt on fan body using a cleaner. (Fig. 25) 2. Wash and clean grille. (Fig. 24) 4. Using a cloth dampened with kitchen detergent, remove any dirt from fan body. Wipe dry with new cloth. (Fig. 26) 5. Replace grille. (Fig. 10) 11

12 MAINTENANCE II (REPLACEMENT OF LAMP) Remove grille (Fig. 23). To remove lamp, grasp at base and move back force to loosen. (Fig. 27). Change the fluorescent bulbs. Fig. 27 WARNING: 1. Disconnect power source before working on unit. 2. The lamp s glass is fragile. Please handle with care. Do not pull hard on the lamp or you may break the glass. PRACTICAL GUIDE TO INSTALLATION Proper insulation around the fan to minimize building heat loss and gain. Loose fill or batt insulation can be placed directly over the fan housing in the attic. The fans and fan/light combination units do not create excessive heat. Our efficient, cool-running motors do not create enough ambient heat to be subjected to these limitations. PRODUCT SERVICE Warning concerning removal of covers. The unit should be serviced by qualified technicians only. No service information is provided for customers. Your product is designed and manufactured to ensure a minimum of maintenance. 12

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