J.I.C. HYDRAULIC TUBING Seamless & Welded Hydraulic Fluid Line 23 Seamless Burst Pressures & Working Pressures 24 Welded Burst Pressures 25

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1 TABLE OF CONTENTS STEEL & ALLOY ROUND MECHANICAL TUBING Drawn Over Mandrel (DOM) 3-15 Cold Drawn Seamless (CDS) 3-15 Hot Rolled Seamless (HRS) 3-15 Electric Resistance Welded (ERW) 3-15 Seamless 4130/4140 Alloy (ALY) 3-15 Steel Tubing Tolerances & Specifications Carbon & Alloy Tubing Quick Guide J.I.C. HYDRAULIC TUBING Seamless & Welded Hydraulic Fluid Line 23 Seamless Burst Pressures & Working Pressures 24 Welded Burst Pressures 25 STRUCTURAL TUBING Structural Tubing Tolerances & Properties 26 Square Structural Tubing Rectangular Structural Tubing CARBON STEEL PIPE Welded & Seamless Pipe Grades & Specifications 32 Pipe Sizes & Schedule Chart 33 STAINLESS STEEL PIPE Welded & Seamless Stainless Pipe STAINLESS STEEL TUBING Welded & Seamless Stainless Tubing CONTINUOUS CAST BRONZE Bronze Tubing 49 Bronze Round Bar 50 TURNED, GROUND AND POLISHED SHAFTING (TG&P) Metric and Standard TG&P Grades, Sizes and Tolerances 51 ASTM SPECIFICATIONS 52 DURA-BAR CAST IRON DURA-BAR Continuous Cast Iron Data Sheet Gray Iron Round Bar Gray Iron Square Bar Gray Iron Rectangular Bar Ductile Iron Round Bar Ductile Iron Square Bar Ductile Iron Rectangular Bar Gray & Ductile Iron Trepanned Tubes Gray & Ductile Iron Pre-Milled Square & Rectangular Stock 63 Gray & Ductile Iron Custom Saw Plate 64 DURA-BAR Recommended Speeds & Feeds Machining Guide 65 2

2 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. WALL I.D. WT/FT 1/4" O.D /16" O.D /8" O.D /16" O.D /2" O.D /16" O.D /8" O.D DOM CDS HRS ERW ALY O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT 11/16" O.D /4" O.D /16" O.D /8" O.D /16" O.D " O.D

3 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /16" O.D /8" O.D /16" O.D /4" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT /16" O.D /8" O.D /16" O.D /2" O.D

4 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. WALL I.D. WT/FT /16" O.D /8" O.D /16" O.D /4" O.D DOM CDS HRS ERW ALY O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT /8" O.D " O.D /8" O.D

5 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /16" O.D /4" O.D /8" O.D /16" O.D /2" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT /16" O.D /8" O.D /4" O.D

6 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /8" O.D " O.D /8" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT /4" O.D /8" O.D /2" O.D

7 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /8" O.D /4" O.D /8" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT " O.D /8" O.D /4" O.D

8 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /8" O.D /2" O.D /8" O.D /4" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT /8" O.D " O.D /8" O.D /4" O.D /2" O.D

9 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /16" O.D /8" O.D /4" O.D " O.D /4" O.D /2" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT /8" O.D /4" O.D /8" O.D " O.D /4" O.D

10 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /2" O.D /8" O.D /4" O.D " O.D /4" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT /2" O.D /8" O.D /4" O.D " O.D /4" O.D

11 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /2" O.D /4" O.D " O.D /4" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT 10-1/2" O.D /4" O.D " O.D /4" O.D /2" O.D

12 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /4" O.D " O.D /4" O.D /2" O.D /4" O.D " O.D. O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL/ I.D./ WT/FT /8" O.D " O.D /8" O.D /4" O.D " O.D

13 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT /2" O.D " O.D /2" O.D " O.D /2" O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT 18" O.D /2" O.D " O.D /2" O.D " O.D " O.D

14 ROUND MECHANICAL TUBING CARBON & ALLOY STEEL O.D. DOM CDS HRS ERW ALY WALL I.D. WT/FT " O.D " O.D " O.D O.D. DOM = DRAWN OVER MANDREL CDS = COLD DRAWN SEAMLESS HRS = HOT ROLLED SEAMLESS ERW = ELECTRIC RESISTANCE WELDED ALY = SEAMLESS ALLOY DOM CDS HRS ERW ALY WALL I.D. WT/FT " O.D " O.D

15 16

16 SEAMLESS MECHANICAL TUBING TOLERANCES 17

17 SEAMLESS MECHANICAL TUBING TOLERANCES 18

18 STEEL TUBING TOLERANCES 19

19 DRAWN OVER MANDREL TOLERANCES WALL THICKNESS TOLERANCES Over Over Over Wall Thickness, to to to to Inch OD & ID TOLERANCES OD, Inches ID, Inches OD Size Range Over Under Over Under Up to The ovality shall be within the above tolerance except when the wall thickness is less than 3% of the OD. In such cass the additional ovality shall be as follows, but the mean diameter shall be within the specified tolerance. Over Additional Ovality OD, Inches Tolerance, Inch Up to Over Incl..015 Over Incl..020 Over Incl..025 Over Incl..030 Over Incl..035 Over Incl..040 Over Incl..045 Over Incl..050 Over Incl..055 Over Incl..060 Over Incl..060 For intermediate wall: Use the tolerance for the nearest listed wall. If the intermediate wall falls equally between two listed walls, use the greater tolerance. REFERENCE FORMULAS: TO FIND WALL: OD ID 2 = WALL TO FIND OD: ID +(2 x WALL)= OD TO FIND ID: OD (2 x WALL)= ID TO FIND WEIGHT PER FOOT/ROUND/STEEL TUBING: OD WALL x WALL x = WPF TO FIND WEIGHT PER FOOT OF ROUND STEEL BAR: DIA x DIA x 2.69 = WPF 20

20 QUICK GUIDE - CARBON AND ALLOY TUBING TYPE GRADE SPECIFICATION AND FINISH DESCRIPTION TYPICAL APPLICATIONS TYPICAL MECHANICAL PROPERTIES Tensile (PSI) Yield (PSI) FABRICATION CHARACTERISTICS Weldability Elongation Machinability STRUCTURAL.26 MAX CARBON ASTM A500 GR B Cold formed, electrical resistance welded tubing which can be produced in round, square or rectangular shapes. Grades A and C available on inquiry basis. Structural columns, beams, supports, heavy equipment frames, light and sign posts, telescoping devices. 58,000 42,000 23% Good N/A PIPE.30 MAX CARBON A53 WELDED OR SEAMLESS A106 SEAMLESS Gr B or Gr C Hollows produced to ID dimension with schedules denoting wall thickness. Generally used for conveying liquid and gases. Used predominantly in long lengths coupled together. Available in pipe sizes and mechanical tube sizes. Rolls, machined parts, and pipe lines for conveyance of liquids or gases. 60,000 35,000 20% Good Good GR B 60,000 GR C 70,000 35,000 40,000 30% 30% Good Good Good Good HYDRAULIC FLUID LINE.18 MAX CARBON.18 MAX CARBON J524 (CDS) J525 (DOM) J524 & J525 bends and flares easily. Pressure tested ends are capped to prevent ID contamination. All material is dead soft annealed and drawn OD & ID. Fittings, couplings, fluid lines. 45,000 45,000 25,000 25,000 35% 35% Good Good Good Good.18 MAX CARBON J356 (ERW) Same functions as J524 & J525 but in the as welded condition with flash on ID. 45,000 25,000 35% Good Good ALLOY 4130 ASTM A513 TYPE 5 (DOM) ASTM A519 (CDS) Lower alloy with an excellent combination of strength, hardness and toughness in both welded and seamless Shafts, special tools and machined parts. 90,000 80,000 10% Good Good 90,000 80,000 10% Good Good ASTM A519 (HFS) Medium carbon alloy tube. Excellent where higher physical properties are needed, generally by heat treatment. All forms of machined parts, rolls, shafts. 80,000 60,000 25% Good Good 4140 Q & T ASTM A519 (HFS) L80 P110 Through heat treated steel, higher physicals than standard 4140 alloy, main choice when toughness is a consideration. L80 &P110 refers to minimum yield. L80 is 22 max RC and P110 is 30 to 36 RC Oil and gas applications, machined parts, rings, gears. 95,000 MIN 125,000 MIN 80,000 MIN 110,000 MIN 20% 13% Good Good Good Good 8620 ASTM AA534 Bearing quality steel used when a hard outer case is needed but a soft core is required. Excellent for carburizing. Bearing races, gears, bushings 78,000 56,000 31% Good Good ASTM A295 ASTM A485 A moderately deep hardened alloy having high resistance to wear, medium toughness and low resistance to softening at high temperatures. Excellent stability in hardened condition, low cost substitute for some tool steels. Bearings, rolls, bushings, spacers, cutting tools. 100,000 81,000 25% Good Good 21

21 QUICK GUIDE - CARBON & ALLOY TUBING TYPE GRADE SPECIFICATION AND FINISH DESCRIPTION TYPICAL APPLICATIONS TYPICAL MECHANICAL PROPERTIES Tensile (PSI) Yield (PSI) FABRICATION CHARACTERISTICS Weldability Elongation Machinability SEAMLESS MECHANICAL C1026 ASTM A519 COLD DRAWN (CDS) General purpose seamless tubing, CDS allows selection of chemistry and rough tube size. Cold drawing produces higher physical properties without heat treating. Offers widest range of sizes and chemistries in mechanical tubing. Better tolerances and reduced machining allowances over HFS. Typically ordered as either OD and wall or OD and ID. Machined parts, rollers, shafts, sleeves and cylinders. 75,000 65,000 5% Good to Excellent Good C1026 ASTM A519 HOT FINISHED (HFS) HFS is available in larger diameters and heavier walls than cold drawn seamless. Hot finished is subject to surface imperfections and wider tolerances over CDS. Ordered to OD and wall only. May offer cost savings over parts presently using plate burn-outs, bar, or castings due to less machining. Rollers, heavily machined parts and sleeves. 55,000 35,000 25% Good to Excellent Good WELDED MECHANICAL C1010 ASTM A513 TYPE 1 AS WELDED HOT ROLLED Good forming quality tubing. A513 Type 1 can be purchased with ID weld flash-in, flash controlled, or flash removed. Available in surface finishes of hot rolled or hot rolled pickled and oiled. Automotive and truck components, frames, racks, railings, roller sleeves and industrial machinery. 45,000 32,000 15% min. Good Good C1010 ASTM A513 TYPE 2 AS WELDED COLD ROLLED Excellent forming quality tubing, A513 Type 2 can be purchased with ID weld flash-in, flash controlled, or flash removed. It is produced from cold rolled steel in commercial quality or plating quality and is slightly more expensive than hot rolled as-welded. Good for use in light structural applications, frames and furniture. Suitable for painting or plating, where surface finish is important. 45,000 32,000 15% min. Good Good C1026 ASTM A513 TYPE 5 DRAWN OVER MANDREL (DOM) DOM is cold drawn through a die and over a mandrel resulting in improved surface finish, excellent concentricity and dimensional accuracy. Lower cost alternative to CDS with equal or superior physical properties. Can be used for machined parts, rollers, shafts, sleeves and is most readily adaptable in cylinder applications. 80,000 70,000 10% Good to Excellent Good C1020 ASTM A512 TYPE 5 COLD DRAWN BUTTWELD Excellent surface finish and machinability. Produced to closer tolerances than ERW, A513 Type 1 & 2. A512 is considered an acceptable low cost substitute for DOM and cold drawn seamless in non-pressure applications. Can be used for structural applications, bushings, spacers, sleeves, or for many upsetting, flaring, and bending applications. 65,000 55,000 10% Good Good FLUID POWER C1026 ST52.3 ASTM A519 (CDS) ASTM A513 TYPE 5 (DOM) CDS and DOM mechanical tube for fluid power applications. CDS items are stocked in finished wall.750 and heavier. DOM items are stocked in finished walls up to and including.625. Available in suitable to hone, suitable to skive and pre-honed. Hydraulic Cylinders 75,000 65,000 5% Good to Excellent 85,000 75,000 15% Good to Excellent Good Good 22

22 J.I.C. HYDRAULIC LINE TUBING O.D. SMLS WLD WALL I.D. WT/FT 1/8" O.D /16" O.D /4" O.D /16" O.D /8" O.D /2" O.D /8" O.D /4" O.D O.D. SMLS WLD WALL I.D. WT/FT /8" O.D " O.D /8" O.D /4" O.D /2" O.D /4" O.D " O.D SPECIFICATIONS J.I.C. HYDRAULIC TUBING SAE NUMBER EXPLANATION J-524 Covers cold drawn and annealed seamless low carbon steel pressure tubing intended for use as hydraulic lines and in other applications requiring tubing of a quality suitable for flaring and bending. J-525 Covers cold worked and annealed electric resistance welded single wall low carbon steel pressure tubing intended for use as hydraulic lines and in other applications requiring tubing of a quality suitable for flaring and bending. 23

23 SEAMLESS & WELDED HYDRAULIC FLUID LINE STEEL TUBING Recommended Maximum Working Pressures & Theoretical Bursting Pressures (PSI) WALL O.D. 1/8" 3/16" 1/4" 5/16" 3/8" 7/16" 1/2" 9/16" 5/8" 11/16" 3/4" 7/8" 1" 1-1/8" ,800 6,000 6,700 7,680 8,430 9,920 11,750 15,840 19,800 22,110 25,930 27,810 32,730 38,770 3,200 4,000 4,470 5,100 5,610 6,750 7,850 10,560 13,200 14,750 16,830 18,510 22,270 25,900 2,400 2,930 3,350 3,830 4,200 5,040 5,890 7,000 7,850 7,920 9,830 11,055 12,630 13,860 16,630 19,430 23,100 25,900 2,000 2,410 2,690 3,080 3,370 4,040 4,710 5,610 6,290 6,950 8,010 6,600 7,950 8,870 10,160 11,120 13,330 15,540 18,510 20,750 22,930 26,430 1,600 1,990 2,240 2,560 2,800 3,360 3,920 4,660 5,240 5,790 6,600 7,640 8,720 9,990 5,280 6,560 7,390 8,440 9,240 11,080 12,930 15,370 17,290 19,100 21,970 25,210 28,770 32,960 1,370 1,715 1,920 2,190 2,400 2,880 3,360 4,000 4,500 4,960 5,720 6,550 7,490 8,580 4,520 5,650 6,330 7,220 7,920 9,500 11,080 13,200 14,850 16,360 18,870 21,610 24,710 28,310 1,200 1,490 1,675 1,920 2,100 2,520 2,940 3,500 3,925 4,340 5,000 5,720 6,540 7,500 3,960 4,910 5,520 6,330 6,930 8,310 9,700 11,550 12,950 14,320 16,500 18,870 21,580 24,750 1,065 1,330 1,490 1,705 1,870 2,240 2,620 3,110 3,490 3,860 4,450 5,090 5,810 6,660 3,510 4,380 4,910 5,620 6,170 7,390 8,640 10,260 11,510 12,730 14,680 16,790 19,170 21,970 1,000 1,200 1,340 1,535 1,680 2,020 2,350 2,800 3,140 3,470 4,000 4,580 5,230 6,000 3,300 3,960 4,420 5,060 5,540 6,660 7,750 9,240 10,360 11,450 13,200 15,110 17,250 19, ,090 1,220 1,395 1,530 1,830 2,135 2,530 2,835 3,140 3,620 4,145 4,755 5,455 2,870 3,590 4,020 4,600 5, ,040 8,340 9,350 10,360 11,940 13,670 15,690 18, ,000 1,120 1,280 1,400 1,640 1,960 2,320 2,600 2,800 3,320 3,800 4,360 5,000 2,640 3,300 3,690 4,220 4,620 5,410 6,460 7,650 8,580 9,500 10,950 12,540 14,380 16, ,090 1,200 1,440 1,680 1,985 2,225 2,465 2,845 3,255 3,740 4,285 2,260 2,830 3,160 3,590 3,960 4,750 5,540 6,550 7,340 8,130 9,380 10,740 12,240 14, ,050 1,260 1,470 1,740 1,950 2,160 2,490 2,850 3,270 3,750 1,980 2,475 2,770 3,165 3,465 4,150 4,850 5,740 6,435 7,125 8,215 9,405 10,790 12, ,120 1,310 1,545 1,735 1,920 2,215 2,535 2,910 3,330 1,745 2,190 2,455 2,805 3,085 4,320 5,095 5,725 6,335 7,035 8,365 9,600 9,600 10,985 Upper figures represent maximum working pressures and lower figures represent theoretical bursting pressures. 24

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