I-DESIGN Engineering Solutions Ltd.

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1 I-DESIGN Engineering Solutions Ltd. Engineering product design & development Manufacturing and supply of vacuum chambers Supply of cryogenics technology products CAD & FEA Services CFD and thermal analysis Prototype development Process tools and fixture designing Product testing & validation Special equipment building Control Engineering & Instrumentation Field data acquisition I-DESIGN Engineering Solutions Ltd. Pune Trade Center, Gat no: 2337 / 1, Ubale Nagar, Wagholi, Pune-14. INDIA. Ph # / 60, Fax # URL :

2 I-DESIGN Engineering Solutions Ltd. Our Vision: To be amongst the most admired R&D organizations of India Our Mission: I-DESIGN wants to partner with clients for their PRODUCT DEVELOPMENT needs which may start from concept development to optimum product design till validation and testing. I-DESIGN believes that optimum design is today s need to be competitive which has to be achieved through paying major attention to minor details. Creating an environment where people become more creative, I-DESIGN ensures early stage product success through mathematical modeling, virtual simulation and physical testing. And also believes that the design is perfect only when it excels in its intended application. Clientele

3 I-DESIGN Engineering Solutions Ltd. Market Segments Automotive Space Research Defence Marine Earth movers Agri Equipment Prototyping Homologation Dev. Testing Product validation Concept Styling CAE Designing Design Prototyping Testing Expertise areas

4 I-DESIGN Engineering Solutions Ltd. Presence ISO 9001 : 2008 Certified Pune Jamshedpur Bhubneshwar Headquarter: I-DESIGN Engineering Solutions Ltd. Pune Trade Center, Gat no: 2337 / 1, Ubale Nagar, Wagholi, Pune-14. INDIA. Ph # / 60, Fax # URL :

5 Design solutions in Diversified engineering areas Few CAD & CAE competencies FEA of CVT pulley FEA of Diff Housing Thermal deflection analysis of Flywheel CAD model of Live Axle Design of Pressure vessel CAD model of Car carrier Detail production drawing with GD&T

6 Concept to realization under one roof CAD & CAE services offerings CAD Services: 3-D Part Modeling and 2-D Drawings for manufacturing. Digitizing of parts and benchmarking Meshing and Finite Element Analysis. CAE Services: Structural analysis. Thermal analysis (Steady state, Transient). Geometric, material non-linearity analysis, Linkage & mechanism analysis, Fatigue and fracture analysis etc. Radiation Shield Panel for thermovac chamber application Helping Customers to visualize ideas to realisation through out the complete product development cycle

7 Flow engineering through CFD... CFD Solutions. CFD Services: Meshing for CFD Application Geometry generation and cleanup Multi Block Structured Grid Generation Tetrahedral, Hexahedral and Hybrid Meshing Computational Fluid Dynamics Internal as well as External Flow Steady as well as Transient flow HVAC Computational Aero Acoustics Electronic component Cooling Combustion Simulation Rotary Machinery Multi-physics analysis Customize product development User Defined Functions (UDF) Specific CFD tool development Customization of existing CFD products Cyclone particle separator Bag house particle flow Furnace heating Ineffective outlets Cement line filling IC heat dissipation Stadium ventilation Interdisciplinary approach to integrated product development

8 Virtual simulation to product development... Case study: Cryogenic Panel development 2D Design 3D Model CFD Product Testing Thermal Shock Leak Testing

9 Advanced engineering design for automotive sector. Some Design Projects Differential Earth-mover Rear Axle Air suspension axle assembly with brakes Continuously variable transmissions Advanced torque transmitter Providing automotive design solutions to meet the competitiveness and complexities.

10 Advanced engineering solution in different disciplines of product development Design Service Offerings Design and development of Variants of basic Vehicle & Machines. Design and development of Attachments and Equipments. Design and development of engineering components and aggregates. Detail Designing From Layouts / client's concept including GD&T Design Review of clients design and design suggestions. Value Engineering - Cost & Productivity Design Failure Mode Effect Analysis. Design Philosophy Analysis. Design Assembly Analysis. Design for Serviceability, Accessibility & Manufacturability. Benchmarking & Re-engineering Mathematical modeling Automated welding tool development Earth mover carrier design and development Shop floor simulation

11 State of the Art validation lab... SDL and other test setups. Structural Dynamics Test Lab Leak Testing of component in vacuum chamber Mud Seal development testing Automotive door testing Axle testing Automated power steering testin Customised project based testing solutions in variety of fields.

12 Specialized equipment building capability. Testing and test equipments At I-DESIGN we designs and manufactures our own test rigs. We also perform various tests for our clients to simulate failure modes and predict life of products. As a third party agency many customers depend on our facilities to conduct tests in a reliable manner. I-DESIGN assists clients in: Making test criteria. Defining test specifications Manufacturing test equipments. Conducting actual tests in Lab / field. And reliability analysis. We also redefine the test criterions based on field results and customer feed back. Our facility includes: Structural Testing:- Static up to 100 tons, Dynamic, Fatigue up to 1 Hz. Dynamometer Test:- Up to 120 Hp Engine Field Testing:- Telemetric Data Collection 2 channels Wired data collection 32 Channels Instrumentation:- Load, Torque, Temperature Vibration, Linear Speed, Angular speed RPM measurement

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