Product brochure. ABBACUS Metal Enclosed Capacitor Banks The ABB comprehensive solution for low voltage automatic power factor correction

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1 Product brochure ABBACUS Metal Enclosed Capacitor Banks The ABB comprehensive solution for low voltage automatic power factor correction

2 ABB LV capacitor banks The most comprehensive solution for automatic power factor correction 2 ABBACUS LV Metal Enclosed Capacitor Banks ABB

3 Applications ABB ABBACUS MECB is a powerful and compact range of automatic capacitor banks that provide the ideal power factor correction solution for industrial and commercial applications. ABBACUS MECB is easy to install, operate and service while ensuring exceptional reliability, efficiency and safety. The key feature of ABBACUS MECB is the modular design and versatility for various applications and environments. ABBACUS MECB is suitable for reactive power compensation in a wide variety of applications including: Buildings Mining industry Steel industry Chemical industry Pulp and paper industry Cement industry Plastics industry Printing industry Food industry ABB ABBACUS LV Metal Enclosed Capacitor Banks 3

4 Smart solutions for LV automatic power factor correction Key features & benefits Powerful and compact ABB world renowned CLMD capacitors with a specially designed ventilation system allow ABB capacitor banks to reach a maximum reactive power within a minimum volume. Modular design Allows installation of additional power and switch modules as well as various configurations. Additional units may be connected in parallel. Easy to select Wall mounted capacitor banks are available in two versions: Single step module and two step modules Free standing capacitor banks are available in six versions: Indoor fan-forced cooling series: mm, 1800mm, 2100mm and 2400mm high Outdoor series: 2170mm high - Fan-forced, refrigerated and water-cooled; additional auxiliary units can be ordered and installed in parallel to increase overall capacity Options Circuit breakers, isolators, rapid discharge resistors, blown fuse indication, alarms and sirens can be ordered and factory fitted. Low losses Capacitor total losses are less than 0.5 watts per kvar. Total losses (without reactors), including accessories such as power factor controller and contactors are less than 1.5 watts per kvar. Reliable and safe The reliability of ABB capacitor banks is based on a set of ABB components exclusively designed for reactive power compensation applications. ABB capacitor banks come with IP31 & 52 for indoor installation and IP54 & IP64 for outdoor use. Easy to install Fully assembled, factory tested and ready for connection Commissioning may be completely automatic Ample space for control wires and power cables Lifting lugs can be ordered for ease of handling Multiple indoor cubicles units can be separated for transport purposes Easy to use The multiple automatic functions of the power factor correction controller and its user-friendly interface make the ABB capacitor bank very simple to operate. Unique sequential protection system Ensures that each individual capacitor element is selectively and reliably disconnected from the circuit at the end of its life. Life cycle Low losses and the self-healing properties of ABB capacitor elements help to ensure a long operating life. Safety ABB capacitors are manufactured with vermiculite, a nonflammable and non-toxic material. The dry vermiculite safely absorbs any energy produced within the capacitor enclosure and prevents any fire hazard in case of failure. Compliance ABB LV capacitor banks comply with IEC & 2. 4 ABBACUS LV Metal Enclosed Capacitor Banks ABB

5 The ABBACUS LV range The wall mount series Unit Width Height Depth Single Step 800 mm 600 mm 300 mm Two Step 800 mm mm 300 mm Single Step Two Step The indoor series Unit Width Height Depth 1500 Series 600 mm 1575 mm 600 mm 1800 Series 600 mm 1875 mm 600 mm 2100 Series 600 mm 2175 mm 600 mm 2400 Series 600 mm 2475 mm 600 mm 1500 Series 1800 Series 2100 Series 2400 Series The outdoor series Unit Width Height Depth IP54 Fan-forced 630 mm 2170 mm 754 mm IP64 Refrigerated 600 mm 2170 mm 701 mm IP64 Water-cooled 600 mm 2170 mm 701 mm AC unit dimensions (unit can be side- or door-mounted) Unit Width Height Depth IP64 Refrigerated 400 mm 950 mm 260 mm IP64 Water-cooled 400 mm 950 mm 140 mm IP54 Fan-forced IP64 Refrigerated IP64 Water-cooled ABB ABBACUS LV Metal Enclosed Capacitor Banks 5

6 The ABBACUS components Cooling fan Lifting lugs Incoming busbars PF controller Capacitor CLMD Contactor Air vents Detuned reactors Stage fuses Plinth 6 ABBACUS LV Metal Enclosed Capacitor Banks ABB

7 The ABBACUS configurations Single Cubicle Standard Incomer Double Cubicle Standard Incomer Triple Cubicle Standard Incomer Single Cubicle Isolator / Breaker Double Cubicle Isolator / Breaker Triple Cubicle Isolator / Breaker ABB ABBACUS LV Metal Enclosed Capacitor Banks 7

8 Easy to use controller RVC Controller ABBACUS is simple and easy to operate thanks to the automatic functions provided by the RVC controller: User-friendly interface Easy commissioning Complete automatic set-up Display of: Cos ϕ, V, I, THDV, THDI Multiple built-in protections Not affected by harmonics Designed for hot environments (+60 C) Hardware and software switches RVT Controller For enhanced functionality, ABB proposes its advanced RVT controller: Communication interfaces: ethernet, USB2 and RS-485 Modbus adapter full graphics display, touch screen with backlighting Multi-language Programmable protection thresholds Three-phase measurement and control - Active power (kw) - 3ph/1ph - Apparent power (kva) -3ph/1ph - Reactive power (kvar) -3ph/1ph - Reactive power (kvar) to reach the target cos ϕ -3ph/1ph - Voltage (V) -3ph/1ph - Current (A) -3ph/1ph - Cos ϕ -3ph/1ph - Total harmonic distortion on voltage / current: THD V/I (%) - Voltage / current harmonics: H2 up to H49 (%-spectrum) RVC controller RVT controller RS-485 Modbus adaptor attached to the RVT controller 8 ABBACUS LV Metal Enclosed Capacitor Banks ABB

9 ABB proven design ABB capacitors The dielectric of the capacitor windings is made of in-house metallised polypropylene film resulting in exceptional properties: ABB UA contactors Contactors have been specifically selected for their excellent handling capability during endurance tests. High voltage withstands capability Excellent peak current handling capacity High capacitance stability Long life even under high electrical stress Very low losses Exceptional self-healing properties Fire protection Ventilation All ABB capacitor banks are equipped with a ventilation system specially selected for their longevity. The capacitor bank ventilation system consists of fans with temperaturedependent probes which provide the fans with the necessary thermal data. In case of temporary overheating, the capacitor bank is automatically deactivated. Detuned installation The presence of harmonics might seriously overstress the capacitors, resulting in technical issues or premature ageing. In such cases, a proven answer is to protect the capacitors with series reactors. These reactors detune the circuit to a frequency below the 5th harmonic which is the most significant harmonic present in power networks. Other options Main circuit-breaker Main disconnect switch Indicating lights; blown fuse indicators, state indicators and further optional items Metering devices; ammeter, voltmeter, and further optional items Enclosure mounting brackets and legs Standard step size 50kvar 25kvar 12.5kvar ABB ABBACUS Metal Enclosed Capacitor Banks 9

10 Technical specifications Nominal voltage and frequency: 415 V 50Hz (other voltages available) Connection: Three phase Configuration: Wall mounted: single and double modules Free standing: single, double or triple panels Power factor setting: From 0.7 inductive to 0.7 capacitive Starting current setting (C/k): From 0.01 A to 5 A for the RVT Operation: Automatic or manual setting of the controller with indication of: The number of active outputs The inductive or capacitive power factor Alarm conditions Over temperature Demand for switching on/off of a capacitor step Overvoltage and under voltage protection Losses: Dielectric losses: less than 0.2 W/kvar Capacitor total losses: less than 0.5 W/kvar (discharge resistors included) with reactors: less than 5.5 Watt/kvar (including accessories losses) Capacitors Dry type, self-healing, according to EN &2 Voltage test: 2.15 times Un (Un = line to line) between terminals for a duration of 10 s. at the rated frequency (above EN &2) Acceptable overloads: Overvoltage tolerance: 10% max. intermittently Over-current tolerance: 30% permanently Temperature range: -25 C / class D according to IEC & 2 The automatic capacitor bank complies with: IEC & 2 Capacitor bank tests: Insulation test Functional test Mechanical check Earthing test Protection: Indoor range: - IP31 standard - IP52 optional Outdoor range: - IP54 (fan-forced) - IP64 (refrigerated) - IP64 (water-cooled) Color: RAL7035 (other colours optional) Ambient temperature: -10 C/+45 C Ventilation: Fan-forced (water-cooled and refrigerated cooling optional) Enclosure Material: Mild steel powder coated AL or S/S optional Mounting arrangement Wall mounted units: - Brackets included Free standing units - Mounting hole on base frame Cable connections Wall mount - Top entry - Bottom entry (IP54) Indoor free standing - Top entry - Bottom entry Outdoor free standing - Bottom entry only (IP54) 10 ABBACUS LV Metal Enclosed Capacitor Banks ABB

11 Notes ABB ABBACUS LV Metal Enclosed Capacitor Banks 11

12 Contact us ABB Australia Pty Limited Power Products Division 88 Beresford Road Lilydale VIC 3140 Phone: Fax: While all care has been taken to ensure that the information contained in this publication is correct, no responsibility can be accepted for any inaccuracy. The Company reserves the right to alter or modify the information contained herein at any time in the light of technical or other developments. Technical specifications are valid under normal operating conditions only. The Company does not accept any responsibility for any misuse of the product and cannot be held liable for indirect or consequential damages. Copyright 2011 ABB Australia. All rights reserved. DPD 2745 ABB Rev 01 DEC 2011

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