Industrial Kilns, Furnaces & Ovens

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "Industrial Kilns, Furnaces & Ovens"

Transcription

1 Welcome to the Brooklyn, New York Technology & Market Assessment Forum October 6-8, 2010 New York Marriott at the Brooklyn Bridge Industrial Kilns, Furnaces & Ovens

2 Industrial Process Furnaces Energy Solutions Center TMAF October 7, :00 9:40 am Brooklyn, New York U.S.A.

3 For more than 40 years, Armil/CFS, Inc. has designed, manufactured and installed custom industrial furnaces and equipment worldwide. Their unique in-house capabilities combine combustion, control and refractory design into each piece of equipment to offer the highest value and lowest operating costs for each customer s unique process.

4 Product Introduction

5 Pusher Furnace with Recuperation Dimensions: 40-6 long x 12 wide x 10 tall Application: Investment cast parts 10 Burners, 3.7 MMBTU/HR capacity, average fuel usage 1.9 MMBTU/HR

6 Roller Hearth Furnace Dimensions: 80 long x 8 wide x 8 tall Application: Specialty Steel Bars 42 Burners, 17.5 MMBTU/ HR, pulse fired, 550 F to 1750 F

7 Pusher Furnace Dimensions: 42-6 long x 11-5 wide x 10-8 tall Application: General Industrial Casting 5 Burners, average fuel usage 2.1 MMBTU/HR

8 Natural Gas Consumption Pusher Furnace with Recuperation 10 Burners, 3.7 MMBTU/HR capacity, average fuel usage 1.9 MMBTU/HR Roller Hearth Furnace 42 Burners, 17.5 MMBTU/HR, pulse fired, 550 F to 1750 F Pusher Furnace 5 Burners, average fuel usage 2.1 MMBTU/HR

9 Market Size for Cast Metal Parts World Industrial Cast Metal Market World Investment Cast Market U.S.A. Investment Cast Market $35 Billion $8 Billion $ 4 Billion Fastest Growing Markets, High Value Goods Aerospace Military Automotive Medical

10 Marketing Strategy Target Industry: Investment Casting Target Manufacturers: Alcoa, Precision Cast Parts, PCC Airfoils, Boeing, GE, Lockheed, Zimmer, Stryker Target Markets: Aerospace, Medical, Automotive

11 Marketing Strategy: High Growth Market Aerospace

12 Marketing Strategy: High Growth Market Medical Replacement Joints

13 Marketing Strategy: High Growth Market Automotive

14 Competitive Advantages In House capabilities include combustion, electrical, and control engineering, fabrication and pipefitting, refractory installation, equipment troubleshooting and field service Supplier of custom furnaces for industry leaders including Alcoa, Zimmer, and PCC Industries Manufactured in the U.S.A. utilizing components made in North America Top 10 distributor for the major refractory product suppliers Furnace expertise for multiple industrial disciplines including but not limited to heat treating, investment casting, forging, cremation, and molten metal (aluminum, iron and steel).

15 Batch or Box Furnace with Recuperation Fuel Savings 2000 F, 6% Oxygen 1600 F, 12% Oxygen

16 Investment Casting Process

17 Burnout Pusher Furnace Self Incineration with no afterburner Temperature uniformity +/- 25 F, 1700 F to 2250 F

18 Preheat Pusher Furnace Load Recuperation, heat from trees used to warm cold trees Temperature uniformity +/- 25 F, 1700 F to 2250 F

19 Case Study: Niagara La Salle Roller Hearth Retrofit Industry: Specialty Steel Bar Producer, annealing, subcritical annealing, stress relieving and normalizing Furnace retrofitted from indirect fired to direct, pulse fired, system Increased production from 1000 pounds/hour to 20,000 pounds/hour Fuel consumption reduced by 50% proven by fuel meter data acquired prior to conversion Operating Temperature 550 F to 1750 F with uniformity +/- 25 F Addition of SCADA package furnace now complies to CQI-9 requirements opening a larger market of new higher value customers Project Cost: $750, Return on Investment: Less than 18 months

20 Case Study: Texmo Pusher Furnace with Recuperation Package Industry: Investment Cast Parts Automated Investment Cast Pusher Furnace which incorporates robots for hot mold handling, reducing labor and improving safety Incorporates integral incineration, no afterburner required Recuperation Package, fuel savings of 41% over cold air based combustion package, emissions also reduced by 41% Operating Temperature Range, 1750 F to 2100 F, +/- 25 F throughout furnace, 90 second or less recovery time 6% excess oxygen levels throughout all firing and production rates Project Cost $472,000 includes Recuperation Package add on of $110,000 Return on Investment for Recuperation Package: 18 months

21 Case Study: Craft Cast Co. Inc. Pusher Furnace to Replace Four Batch Furnaces Industry: General Industrial Investment Casting High efficiency integral incineration resulted in 50% fuel savings and 50% reduction in emissions versus four batch furnace operation 6% Oxygen level at operating temperature of 1850 F to 2000 F One pusher furnace provided higher quality castings, increased production rate and lower labor cost versus four batch furnace operation Project Cost: $250,000.00

22 Marketing Help Required Build Armil/CFS Awareness Co-funding of Marketing Initiatives Web Development Trade Show Attendance Magazine Advertising Sales Lead Generation Joint Sales Calls New Product Development Programs

23 Contact Information Tom Krowl South La Salle St. South Holland, IL Cell

Practical Examples of Heat Regenerative System at Steelmaking Works

Practical Examples of Heat Regenerative System at Steelmaking Works 2nd India-Japan Energy Forum Practical Examples of Heat Regenerative System at Steelmaking Works On Monday 4 February 2008 in Delhi Nisshin Steel Co., Ltd. Yukio Tomita 1 Structure of the Regenerative

More information

Steven J. O Connor Anthony J. Fennell

Steven J. O Connor Anthony J. Fennell Steven J. O Connor Anthony J. Fennell TOPICS CONSIDERED Regenerative Furnaces Scale Free Heating Oxygen Sensors REGENERATIVE FURNACES Bao Steel No. 1 Furnace 3 Bao Steel No. 3 Meishan Bao Steel No. 1 Furnace

More information

Ceramic Heat Exchangers

Ceramic Heat Exchangers Ceramic Heat Exchangers Efficient use of Energy HTI 4-Pass Ceramic Heat Exchanger Turning waste to energy, liabilities to assets and visions into reality. Table of Contents Ceramic Air-To-Air Heat Exchangers

More information

Aluminium. Thermal Process Engineering

Aluminium. Thermal Process Engineering Aluminium Thermal Process Engineering TENOVA is a world-wide supplier of advanced technologies, products and services for the metal and mining industries. A L U M I N I U M Aluminium Light and Easy to

More information

Company Profile. Sterling Industries PLC Sterling House Brunel Road Aylesbury Buckinghamshire HP19 8SS United Kingdom

Company Profile. Sterling Industries PLC Sterling House Brunel Road Aylesbury Buckinghamshire HP19 8SS United Kingdom Sterling Industries PLC Sterling House Brunel Road Aylesbury Buckinghamshire HP19 8SS United Kingdom Tel: +44 (0) 1296 480 210 Fax: +44 (0) 1296 480 219 www.sterling-industries.com info@sterling-industries.co.uk

More information

DIRECT METAL PRINTERS. Metal Additive Manufacturing with the ProX DMP Series

DIRECT METAL PRINTERS. Metal Additive Manufacturing with the ProX DMP Series DIRECT METAL PRINTERS Metal Additive Manufacturing with the ProX DMP Series Go Further with Direct Metal Printing UNLOCK YOUR PRODUCT S POTENTIAL With complete design freedom, direct metal 3D printed parts

More information

Boiler NOx Emissions and Energy Efficiency

Boiler NOx Emissions and Energy Efficiency Boiler NOx Emissions and Energy Efficiency Prepared For: Boiler Operators and Facility Managers Prepared By: 100 Montgomery Street, Suite 600 San Francisco, CA 94104 AGENDA Introduction Boiler NOx Formation

More information

steam centre of excellence Steam Boiler System Optimization

steam centre of excellence Steam Boiler System Optimization Steam Boiler System Optimization Introduction Gas Cost Metering Fluids Fuel, Water, Steam Steam Costs Boiler House Stack Losses Boiler Waterside Surfaces Blowdown Current Natural Gas Cost Projected Cost

More information

Sulfur Tail Gas Thermal Oxidizer Systems By Peter Pickard

Sulfur Tail Gas Thermal Oxidizer Systems By Peter Pickard Sulfur Tail Gas Thermal Oxidizer Systems By Peter Pickard Introduction SRU s (Sulfur Recovery Units) are critical pieces of equipment in refineries and gas plants. SRUs remove sulfur compounds from certain

More information

SLMA Meeting. Boiler MACT and Related Rules. Atlanta, GA March 2, 2011. Martin Rollins, P. E. H. M. Rollins Company, Inc. Gulfport, Mississippi

SLMA Meeting. Boiler MACT and Related Rules. Atlanta, GA March 2, 2011. Martin Rollins, P. E. H. M. Rollins Company, Inc. Gulfport, Mississippi SLMA Meeting Atlanta, GA March 2, 2011 Boiler MACT and Related Rules Martin Rollins, P. E. H. M. Rollins Company, Inc. Gulfport, Mississippi Boiler MACT and Related Rules EPA Had Requested 15 Month Delay

More information

Report on the PCDD/PCDF/CO-PCB reduction measures for the steel manufacturing electric arc furnaces in Japan, and the consequent effects

Report on the PCDD/PCDF/CO-PCB reduction measures for the steel manufacturing electric arc furnaces in Japan, and the consequent effects Report on the PCDD/PCDF/CO-PCB reduction measures for the steel manufacturing electric arc furnaces in Japan, and the consequent effects Government of Japan June, 2, 2006 Situations of implementing the

More information

Calculating Fuel Consumption and Carbon Footprint of the Glass Studio

Calculating Fuel Consumption and Carbon Footprint of the Glass Studio Calculating Fuel Consumption and Carbon Footprint of the Glass Studio Calculating approximate fuel consumption and carbon output involves several things. With gas, it is necessary to isolate each piece

More information

SULFUR RECOVERY UNIT. Thermal Oxidizer

SULFUR RECOVERY UNIT. Thermal Oxidizer SULFUR RECOVERY UNIT Thermal Oxidizer BURNERS FLARES INCINERATORS PARTS & SERVICE SULFUR RECOVERY UNIT Thermal Oxidizer Tail Gas Thermal Oxidizer designed and built to GOST-R requirements. Zeeco can meet

More information

PREHEATING AUTOMATIC DRYING AND PREHEATING STATIONS

PREHEATING AUTOMATIC DRYING AND PREHEATING STATIONS PREHEATING AUTOMATIC DRYING AND PREHEATING STATIONS en PREHEATING AUTOMATIC DRYING AND PREHEATING STATIONS Refractory linings used in steel mill equipment come into contact with liquid metal and are required

More information

Ceralink Capabilities and Opportunities

Ceralink Capabilities and Opportunities Ceralink Capabilities and Opportunities Dr. Holly Shulman President, Materials Scientist Ceralink Inc. Rensselaer Technology Park 105 Jordan Rd. Troy, New York 12180 holly@ceralink.com www.ceralink.com

More information

25% Increased Reheating Throughput and 50% Reduced Fuel Consumption by Flameless Oxyfuel at

25% Increased Reheating Throughput and 50% Reduced Fuel Consumption by Flameless Oxyfuel at 25% Increased Reheating Throughput and 50% Reduced Fuel Consumption by Flameless Oxyfuel at ArcelorMittal Shelby Tubular Products, Ohio This article is available online at www.aist.org for 30 days following

More information

Presentation Outline. Background

Presentation Outline. Background Introduction ENVIRONMENTAL SYSTEMS, INC. Innovative Air Pollution Control Solutions Air Pollution Abatement Technologies for the Oil and Natural Gas Processing Industries. Jeff Kudronowicz / Application

More information

ALUMINUM. BestPractices Assessment Case Study. Alcoa North American Extrusions Implements Energy Use Assessments at Multiple Facilities.

ALUMINUM. BestPractices Assessment Case Study. Alcoa North American Extrusions Implements Energy Use Assessments at Multiple Facilities. ALUMINUM BestPractices Assessment Case Study August 2001 OFFICE OF INDUSTRIAL TECHNOLOGIES ENERGY EFFICIENCY AND RENEWABLE ENERGY, U.S. DEPARTMENT OF ENERGY BENEFITS Assesses core systems commonly found

More information

It s time for H.E.R.O. Energy Saving Strategy for. Tunnel & Shuttle Kilns

It s time for H.E.R.O. Energy Saving Strategy for. Tunnel & Shuttle Kilns Energy Saving Strategy for Tunnel & Shuttle Kilns SANITARY WARE 1 Introduction The application of the Kyoto protocol and the effects of the recent energy crisis, have highlighted just how important it

More information

Calculate Available Heat for Natural Gas Fuel For Industrial Heating Equipment and Boilers

Calculate Available Heat for Natural Gas Fuel For Industrial Heating Equipment and Boilers For Industrial Heating Equipment and Boilers Prepared for California Energy Commission (CEC) Prepared By: Southern California Gas Company (A Sempra Energy Utility) E3M Inc. May 2012 i Disclaimer The CEC

More information

Applied Combustion Solutions for Steam/Power Generation in Pulp/Paper Industry

Applied Combustion Solutions for Steam/Power Generation in Pulp/Paper Industry WESTERN CANADA BLRBAC SPRING MEETING TECHNICAL SESSION - APRIL 2nd, 2014 Richmond, British Columbia Applied Combustion Solutions for Steam/Power Generation in Pulp/Paper Industry Presented by ~ Steven

More information

Chapter 2 Boiler 101: typical NYC residential heating system

Chapter 2 Boiler 101: typical NYC residential heating system Chapter 2 Boiler 101: typical NYC residential heating system One and two family homes often use forced-hot-air heating systems, which include a burner, heat exchanger and blower(s). In these types of systems,

More information

COMBUSTION FUEL-AIR RATIOS: ACHIEVING COMBUSTION EFFICIENCY

COMBUSTION FUEL-AIR RATIOS: ACHIEVING COMBUSTION EFFICIENCY COMBUSTION FUEL-AIR RATIOS: ACHIEVING COMBUSTION EFFICIENCY Steam Best Practices Sheet 8 Achieving Fuel Cost Savings of 1.75% or More Combustion efficiency is an overlooked area for improving a steam system

More information

QUADRANT SR- Thermal Oxidizer Process Design & Environmental Control Benefits for the Sand Coating Industries

QUADRANT SR- Thermal Oxidizer Process Design & Environmental Control Benefits for the Sand Coating Industries > 99% VOC, HAP & CO Destruction Efficiency Time, temperature and turbulence are the basic design principles required for organic pollutant control. In the QUADRANT-SR SERIES Recuperative Thermal Oxidizers,

More information

Recover Heat from Boiler Blowdown Water

Recover Heat from Boiler Blowdown Water Prepared for California Energy Commission (CEC) Prepared By: Southern California Gas Company (A Sempra Energy Utility) E3M Inc. May 2012 i Disclaimer The CEC and its contractor, Southern California Gas

More information

A GUIDE TO SELECTING YOUR INDUSTRIAL OVEN

A GUIDE TO SELECTING YOUR INDUSTRIAL OVEN A GUIDE TO SELECTING YOUR INDUSTRIAL OVEN Application 1 The first step in selecting an industrial oven is defining the required heat application that your oven will be used for. Heat processing is extensively

More information

Microwave absorbing tiles:

Microwave absorbing tiles: On the basis of the results obtained from the first project activities, the grinding conditions on a larger scale were determined. As regards the sintering, an adjustment has been made to the roller furnaces

More information

Biomass Boiler House Best Practices. Irene Coyle & Fernando Preto CanmetENERGY

Biomass Boiler House Best Practices. Irene Coyle & Fernando Preto CanmetENERGY Biomass Boiler House Best Practices Irene Coyle & Fernando Preto CanmetENERGY Growing the Margins London, Ontario March 2010 The Biomass & Renewables Group of Industrial Innovation Group (IIG) of CanmetENERGY

More information

Buderus SB Series Stainless Steel Condensing Boilers

Buderus SB Series Stainless Steel Condensing Boilers Buderus SB Series Stainless Steel Condensing Boilers High efficiency commercial boiler solutions with up to 98% efficient with inputs of 563 to 5443 MBH The best of both. The new Buderus SB WS Series by

More information

Industrial Glass Bandwidth Analysis

Industrial Glass Bandwidth Analysis Final Report Industrial Glass Bandwidth Analysis Prepared by: David M. Rue James Servaites Dr. Warren Wolf Gas Technology Institute Energy Utilization Center August 2007 Industrial Glass Bandwidth Analysis

More information

An Introduction to Invar. Scott Gibb Graduate Student College of Optical Sciences University of Arizona December 5, 2006

An Introduction to Invar. Scott Gibb Graduate Student College of Optical Sciences University of Arizona December 5, 2006 An Introduction to Invar Scott Gibb Graduate Student College of Optical Sciences University of Arizona December 5, 2006 What is Invar? Metal used in applications in which a high degree of dimensional stability

More information

HEAT TREATMENT OF STEEL

HEAT TREATMENT OF STEEL HEAT TREATMENT OF STEEL Heat Treatment of Steel Most heat treating operations begin with heating the alloy into the austenitic phase field to dissolve the carbide in the iron. Steel heat treating practice

More information

WASTE HEAT RECOVERY IN GALVANISING INDUSTRY

WASTE HEAT RECOVERY IN GALVANISING INDUSTRY JESTECH, 15(3), 135-139, (2012) JESTECH WASTE HEAT RECOVERY IN GALVANISING INDUSTRY İbrahim KILIÇASLAN *, Durmuş KAYA **, Süleyman SAPMAZ * * Kocaeli Üniversitesi, Teknik Eğitim Fakültesi, Makina Eğitimi

More information

Kymijärvi II Plant High-efficiency use of SRF in power production through gasification. Janne Savelainen CEO, Lahti Energy Ltd.

Kymijärvi II Plant High-efficiency use of SRF in power production through gasification. Janne Savelainen CEO, Lahti Energy Ltd. Kymijärvi II Plant High-efficiency use of SRF in power production through gasification Janne Savelainen CEO, Lahti Energy Ltd. 13.6.2013 Lahti Energy - Forerunner Lahti Energy Ltd. operates in the Lahti

More information

INTEGRATION OF MICROTURBINE-BOILER

INTEGRATION OF MICROTURBINE-BOILER INTEGRATION OF MICROTURBINE-BOILER By CMC-Engineering Presented to 6 th Annual Microturbine Application Workshop January 17-19, 2006 San Francisco, CA Sponsored by California Energy Commission (CEC) Southern

More information

Samarco P4P pelletizing plant EPC project. Kimmo Kontola Executive Vice President, President of Americas region

Samarco P4P pelletizing plant EPC project. Kimmo Kontola Executive Vice President, President of Americas region Samarco P4P pelletizing plant EPC project Kimmo Kontola Executive Vice President, President of Americas region Contents 1 2 3 4 5 Basics Project overview Project development Project execution Services

More information

F l u i d M a n a g e m e n t S o l uti o n s fo r t h e A e rospace Industry

F l u i d M a n a g e m e n t S o l uti o n s fo r t h e A e rospace Industry F l u i d M a n a g e m e n t S o l uti o n s fo r t h e A e rospace Industry TABLE OF CONTENTS About Titeflex......................................................................................... 3

More information

Appendix 5A: Natural Gas Use in Industrial Boilers

Appendix 5A: Natural Gas Use in Industrial Boilers Appendix 5A: Natural Gas Use in Industrial Boilers Industrial boilers consumed 2.1 Tcf of natural gas in 2006, accounting for 36% of total natural gas in manufacturing. 1 In this appendix, we provide further

More information

JIS G 4805 SEAMLESS PIPE HIGH CARBON CHROMIUM BEARING STEEL PIPE

JIS G 4805 SEAMLESS PIPE HIGH CARBON CHROMIUM BEARING STEEL PIPE JIS G 4805 SEAMLESS PIPE HIGH CARBON CHROMIUM BEARING STEEL PIPE 1. SCOPE This Japanese Industrial Standard specifies the high carbon chromium bearing steels (hereafter referred to as the "steels") to

More information

Total Plant Monitoring for an Integrated Steel Plant

Total Plant Monitoring for an Integrated Steel Plant Total Plant Monitoring for an Integrated Steel Plant J u l y 2013 TABLE OF CONTENTS Abstract... 3 Abbreviations... 4 Steel Manufacturing and Automation... 5 Steel Plant Operations... 5 Automation Systems

More information

EGMP Forging stock standards guideline

EGMP Forging stock standards guideline Forging stock standards guideline Issue n 10 FORGING STOCK 30 Microstructure 34 Grain size Air melted (except if δ ferrite or problem 1 per batch) 50 Cleanness/ Inclusion See EN 2157-2. 51 Macrostructure

More information

John KW Hou, Ph.D. World- Wide Director, Industry Solutions Member of IBM Industry Academy IBM Corporation. José R. Favilla Jr

John KW Hou, Ph.D. World- Wide Director, Industry Solutions Member of IBM Industry Academy IBM Corporation. José R. Favilla Jr 1 A Big Data Approach to Optimize Energy Efficiency in the Steel Industry John KW Hou, Ph.D. Manager, IBM Center of Competence, Metals IBM Corporation José R. Favilla Jr World- Wide Director, Industry

More information

Aluminum Sheet Outlook in Auto. Randall Scheps Alcoa

Aluminum Sheet Outlook in Auto. Randall Scheps Alcoa Aluminum Sheet Outlook in Auto Randall Scheps Alcoa 1.14.2014 1 Cautionary Statement Cautionary Statement Forward-Looking Statements This presentation contains statements that relate to future events and

More information

heat treatment equipment & accessories

heat treatment equipment & accessories heat treatment equipment & accessories INDUSTRIAL FURNACES Dear Customer, ElectroHeat Sweden AB is an innovative company based in Gothenburg, Sweden, and has been operating since 1975. We manufacture industrial

More information

Solid Fuel Range Cookers and Stoves Catalogue KVS MORAVIA

Solid Fuel Range Cookers and Stoves Catalogue KVS MORAVIA Solid Fuel Range Cookers and Stoves Catalogue KVS MORAVIA KVS EKODIVIZE a.s. (Inc.), branch plant Dvorce producer of KVS MORAVIA household appliances The history of the plant in Dvorce in Moravia dates

More information

Advanced gas carburizing technology for the automotive industry

Advanced gas carburizing technology for the automotive industry ISSN 1611-616X VULKAN-VERLAG ESSEN 3 2006 HEAT PROCESSING INTERNATIONAL MAGAZINE FOR INDUSTRIAL FURNACES HEAT TREATMENT PLANTS EQUIPMENT Advanced gas carburizing technology for the automotive industry

More information

Understanding Your Carbon Footprint - Quantifying Your Carbon Emissions

Understanding Your Carbon Footprint - Quantifying Your Carbon Emissions Understanding Your Carbon Footprint - Quantifying Your Carbon Emissions September 14, 2010 Geoffrey A. Glanders, LPG Presentation Overview Define Carbon Emissions/Greenhouse Gases Identify Key Issues Associated

More information

Pathways for reducing CO 2 emissions from Raahe steel plant

Pathways for reducing CO 2 emissions from Raahe steel plant Pathways for reducing CO 2 emissions from Raahe steel plant Seminar on Carbon Capture and Storage (CCS) 11th of November at Hanasaari, Espoo, Finland Erkki Pisilä, Director, development of iron making

More information

Everything you always wanted to know about Waste-to-Energy

Everything you always wanted to know about Waste-to-Energy Everything you always wanted to know about Waste-to-Energy Contents 4 What is Waste-to-Energy? 6 How does it work? 8 Waste-to-Energy is clean. How does it compare to other sectors? 9 Myths versus Reality

More information

Instrument and Control Systems Laboratory 1 (0-3) Laboratory experiments on topics covered in instrument and control systems.

Instrument and Control Systems Laboratory 1 (0-3) Laboratory experiments on topics covered in instrument and control systems. 01211231 Conventional and Computer-Controlled Machines 3 (3-0) Prerequisite : 01208281 Conventional machine for tools: turning, drilling, tapping, milling, grinding, cutting, punching, boring and bending;

More information

Ipsen delivers Innovation

Ipsen delivers Innovation Ipsen delivers Innovation TITAN delivers Simplicity Ipsen dreamed of engineering a vacuum furnace that was cost effective to produce, deliver and operate. A vacuum furnace that was easy to install and

More information

Waste to Energy in Düsseldorf. for a clean city.

Waste to Energy in Düsseldorf. for a clean city. Waste to Energy in Düsseldorf for a clean city. Waste Management in Düsseldorf. Düsseldorf s public utilities company known as Stadtwerke Düsseldorf operates a waste to energy plant (WtE) that has been

More information

INDEX 9-7-100 GENERAL

INDEX 9-7-100 GENERAL REGULATION 9 INORGANIC GASEOUS POLLUTANTS RULE 7 NITROGEN OXIDES AND CARBON MONOXIDE FROM INDUSTRIAL, INSTITUTIONAL AND COMMERCIAL BOILERS, STEAM GENERATORS AND PROCESS HEATERS INDEX 9-7-100 GENERAL 9-7-101

More information

Process Heater Burners, Flare Systems, Thermal Oxidizers and Catalyst Systems. Combustion Technology

Process Heater Burners, Flare Systems, Thermal Oxidizers and Catalyst Systems. Combustion Technology Combustion Technology INNOVATIVE SOLUTIONS FOR COMBUSTION AND EMISSIONS CHALLENGES Process Heater Burners, Flare Systems, Thermal Oxidizers and Catalyst Systems Callidus Technologies by Honeywell - Experie

More information

Power generation. Service

Power generation. Service Power generation We keep your plant competitive The thousands of successful installations and service visits around the world testify to the reliability of Metso as a supplier. With a comprehensive team

More information

rbital Fields of application Variants

rbital Fields of application Variants Fields of application Based on more than 30 years experience of engineering and fabrication of Air and Flue Gas dampers, NOVAL makes available to its customers this welded design, in particular in the

More information

Marc Leroux, Process Automation Collaborative Production Management Business value of energy management The importance of energy management

Marc Leroux, Process Automation Collaborative Production Management Business value of energy management The importance of energy management Marc Leroux, Process Automation Collaborative Production Management Business value of energy management The importance of energy management ABB Month DD, YYYY Slide 1 Automation & Power World 2011 April

More information

Top Technology for Industry, Agriculture, Business and Communities

Top Technology for Industry, Agriculture, Business and Communities Top Technology for Industry, Agriculture, Business and Communities CHP The Technology with a Potential for Saving Energy Combined Heat and Power (CHP) is a highly efficient technology for the conversion

More information

THE FUTURE OF ENERGY STM PRODUCTS. Leading the Way. Heat Powered Units Waste Not. Generate More. Fuel Fired Units Electricity On-Site

THE FUTURE OF ENERGY STM PRODUCTS. Leading the Way. Heat Powered Units Waste Not. Generate More. Fuel Fired Units Electricity On-Site STM POWER THE FUTURE OF ENERGY WWW. STMPOWER.COM THE FUTURE OF ENERGY STM Power, the world s leading developer of external combustion engine technology, harnesses energy from virtually any heat source,

More information

Rule 1146.2 - EMISSIONS OF OXIDES OF NITROGEN FROM LARGE WATER HEATERS AND SMALL BOILERS

Rule 1146.2 - EMISSIONS OF OXIDES OF NITROGEN FROM LARGE WATER HEATERS AND SMALL BOILERS Rule 1146.2 - EMISSIONS OF OXIDES OF NITROGEN FROM LARGE WATER HEATERS AND SMALL BOILERS (a) Purpose and Applicability The purpose of this rule is to reduce NOx emissions from natural gas-fired large (commercial)

More information

Natural Gas Conversions of Existing Coal-Fired Boilers

Natural Gas Conversions of Existing Coal-Fired Boilers White Paper MS-14 Natural Gas Conversions of Existing Coal-Fired s Authors: F.J. Binkiewicz Jr., P.E. R.J. Kleisley B.E. McMahon J.E. Monacelli D.A. Roth D.K. Wong Babcock & Wilcox Power Generation Group,

More information

Hot billet charging saves millions of energy costs and helps to increase rolling mill productivity considerably.

Hot billet charging saves millions of energy costs and helps to increase rolling mill productivity considerably. Hot billet charging saves millions of energy costs and helps to increase rolling mill productivity considerably. Authors: Volker Preiß - Billet Yard Operation Manager BSW Sebastian Ritter Project Engineer

More information

Background text Webasto Car Roof Systems: More Air and Light While Driving

Background text Webasto Car Roof Systems: More Air and Light While Driving Background text Webasto Car Roof Systems: More Air and Light While Driving Table of Content Webasto Car Roof Systems: More Air and Light While Driving... 2 1. Roof Systems and the Expertise of the Market

More information

Common Boiler Excess Air Trends and Strategies to Optimize Efficiency

Common Boiler Excess Air Trends and Strategies to Optimize Efficiency Common Boiler Excess Air Trends and Strategies to Optimize Efficiency Kevin Carpenter and Chris Schmidt, Energy & Resource Solutions Kelly Kissock, University of Dayton ABSTRACT Boilers are among the most

More information

CFD SIMULATION OF NATURAL GAS COMBUSTION AND IST APPLICATION TO TUNNEL KILN FIRING

CFD SIMULATION OF NATURAL GAS COMBUSTION AND IST APPLICATION TO TUNNEL KILN FIRING CFD SIMULATION OF NATURAL GAS COMBUSTION AND IST APPLICATION TO TUNNEL KILN FIRING. R. Obenaus-Emler University of Leoben Contents 1. Intoduction to combustion models in OpenFOAM 2. The Flamelet-Model

More information

Aluminium Foundry Practice

Aluminium Foundry Practice Aluminium Foundry Practice M Dept. of Metallurgical Engineering & Materials Science, Indian Institute of Technology Bombay (IIT Bombay), India. Email: amitjoshi@iitb.ac.in, mechamit2002@yahoo.co.uk Fabrication

More information

SINTERING AND PELLETISATION OF INDIAN IRON ORES

SINTERING AND PELLETISATION OF INDIAN IRON ORES SINTERING AND PELLETISATION OF INDIAN IRON ORES By SURESH KUMAR* & T.M. SRINIVASAN** 1 * Vice President, Mineral Enterprises Limited, Bangalore ** Managing Director, FerroGreen Technologies Pvt. Ltd. Bangalore

More information

Optimising Glass Melting Processes with Energy & Mass Balance Calculations

Optimising Glass Melting Processes with Energy & Mass Balance Calculations Optimising Glass Melting Processes with Energy & Mass Balance Calculations Hans Mahrenholtz, Linde AG, Andre Ommer, OGIS GmbH, Germany Introduction Glass manufacturers are constantly under pressure to

More information

Thermal and Waterjet Cutting Processes

Thermal and Waterjet Cutting Processes Training Objectives After watching the video and reviewing this printed material, the viewer will gain knowledge and understanding of the primary thermal cutting and waterjet cutting processes and the

More information

TODAY S THERMAL OXIDIZER SOLUTIONS TO MEET TOMORROW S CHALLENGES

TODAY S THERMAL OXIDIZER SOLUTIONS TO MEET TOMORROW S CHALLENGES Callidus Oxidizers for Waste Destruction TODAY S THERMAL OXIDIZER SOLUTIONS TO MEET TOMORROW S CHALLENGES Thermal oxidizer systems Catalytic oxidizer systems Callidus, experts in Thermal Oxidizers Wide

More information

R&D on Oil-Burning, Environment-Friendly, High-Efficiency Boiler

R&D on Oil-Burning, Environment-Friendly, High-Efficiency Boiler [N.2.1.1] R&D on Oil-Burning, Environment-Friendly, High-Efficiency Boiler (Environment-Friendly, High-Efficiency Boiler Group) Takashi Murakawa, Yasuhiro Kotani, Kazuhiro Kamijo, Koichi Tsujimoto, Hiroshi

More information

Overview of Waste Heat Recovery for Power and Heat

Overview of Waste Heat Recovery for Power and Heat Overview of Waste Heat Recovery for Power and Heat Dave Sjoding Northwest Clean Energy Application Center Washington State University Extension Energy Program Waste Heat Recovery for Power and Heat Workshop

More information

Helical Products Co., Inc.

Helical Products Co., Inc. Q01 GENERAL REQUIREMENTS 1. Supplier Responsibilities 1.1. Delivery Certification By delivering products or services on the Contract, the Supplier certifies that such products or services are in compliance

More information

Last update: January 2009 Doc.: 08A05203_e

Last update: January 2009 Doc.: 08A05203_e Last update: January 2009 Doc.: 08A05203_e Organic Rankine Cycle (ORC) modules ORC is a commercial technology for distributed production of combined heat and power from various energy sources. TURBODEN

More information

COKE PRODUCTION FOR BLAST FURNACE IRONMAKING

COKE PRODUCTION FOR BLAST FURNACE IRONMAKING COKE PRODUCTION FOR BLAST FURNACE IRONMAKING By Hardarshan S. Valia, Scientist, Ispat Inland Inc INTRODUCTION A world class blast furnace operation demands the highest quality of raw materials, operation,

More information

SEMPEO1-35 - SQA Unit Code H034 04 Applying heat treatment to engineering materials

SEMPEO1-35 - SQA Unit Code H034 04 Applying heat treatment to engineering materials Overview This standard covers a range of basic competences that you need, to apply specified heat treatment processes to engineering materials/components. It will prepare you for entry into the engineering

More information

HRSG - Heat Recovery Steam Generators

HRSG - Heat Recovery Steam Generators HRSG - Heat Recovery Steam Generators Excellence in the making From the beginning, the goals of Victory Energy Operations, LLC have been to be a single-source solutions provider backed by worldclass service.

More information

HIGH STANDARD VALVES FOR NON-STANDARD CONDITIONS.

HIGH STANDARD VALVES FOR NON-STANDARD CONDITIONS. HIGH STANDARD VALVES FOR NON-STANDARD CONDITIONS. ZWICK: MANUFACTURER OF HIGH STANDARD TRIPLE OFFSET VALVES. 100% ZERO-LEAKAGE 100% MADE IN GERMANY 100% QUALITY Zwick is a leading manufacturer of valves

More information

AQ19(06) Additional Guidance from Defra and the Welsh Assembly Government - Nov 2006

AQ19(06) Additional Guidance from Defra and the Welsh Assembly Government - Nov 2006 AQ19(06) Additional Guidance from Defra and the Welsh Assembly Government - Nov 2006 Amendment of PG5/2(04) cremation temperature Row 6 of table 2 in PG5/2(04) specifies that the temperature in the secondary

More information

Update on Elkem Solar. Torgeir Ulset VP Sales & Marketing, Elkem Solar Cleantech Agder 24.09.2015

Update on Elkem Solar. Torgeir Ulset VP Sales & Marketing, Elkem Solar Cleantech Agder 24.09.2015 Update on Elkem Solar Torgeir Ulset VP Sales & Marketing, Elkem Solar Cleantech Agder 24.09.2015 Recap : last presentation in this fora Situation at that time : Factory closed more than one year Depressed

More information

Toscotec TT DOES Solution An Efficient Package to Optimize the Drying Section of a Tissue Machine

Toscotec TT DOES Solution An Efficient Package to Optimize the Drying Section of a Tissue Machine Toscotec TT DOES Solution An Efficient Package to Optimize the Drying Section of a Tissue Machine www.toscotec.com Tissue World Miami, March 014 TT DOES Solution A new integrated approach Tissue Machine

More information

SEMPEO2-54 - SQA Unit Code FP47 04 Carrying out heat treatment of engineering materials

SEMPEO2-54 - SQA Unit Code FP47 04 Carrying out heat treatment of engineering materials Overview This standard covers a broad range of basic competences that you need, to apply specified heat treatment processes to engineering materials/components. It will prepare you for entry into the engineering

More information

SMALL ENTITY COMPLIANCE GUIDE FOR MAJOR SOURCE BOILERS AND PROCESS HEATERS

SMALL ENTITY COMPLIANCE GUIDE FOR MAJOR SOURCE BOILERS AND PROCESS HEATERS SMALL ENTITY COMPLIANCE GUIDE F MAJ SOURCE BOILERS AND PROCESS HEATERS National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial, Commercial, and Institutional Boilers and

More information

abc FACILITIES LIST East Carolina Metal Treating, Inc. INTRODUCTION

abc FACILITIES LIST East Carolina Metal Treating, Inc. INTRODUCTION East Carolina Metal Treating, Inc. 1117 Capital Blvd. Raleigh, NC 27603 919-834-2100 fax 919-833-1764 www.ecmtinc.com FACILITIES LIST INTRODUCTION East Carolina Metal Treating, a commercial heat treating

More information

Contoh-contoh kegunaan refraktori seramik

Contoh-contoh kegunaan refraktori seramik Contoh-contoh kegunaan refraktori seramik Bahan refraktori seramik yang lazim diperolehi di pasaran Alumina A high purity alumina mix, it has good resistance

More information

Proving Energy Efficiency in Manufacturing Delivers Serious ROI. By Anoosheh M. Oskouian

Proving Energy Efficiency in Manufacturing Delivers Serious ROI. By Anoosheh M. Oskouian Proving Energy Efficiency in Manufacturing Delivers Serious ROI By Anoosheh M. Oskouian 562-997-0233 www.shipandshore.com Ship & Shore offers solutions and recommendations for effective methods to reduce

More information

3/3/2016. Challenging Waste heat recovery scenarios OVERVIEW

3/3/2016. Challenging Waste heat recovery scenarios OVERVIEW Mechanical Engineering College of Engineering, Design and Physical Sciences Institute of Energy Futures HEAT PIPE HEAT EXCHANGERS FOR INDUSTRIAL HEAT RECOVERY Challenging Waste heat recovery scenarios

More information

RESIDENTIAL AND COMMERCIAL/INSTITUTIONAL NATURAL GAS AND LIQUEFIED PETROLEUM GAS (LPG) COMBUSTION

RESIDENTIAL AND COMMERCIAL/INSTITUTIONAL NATURAL GAS AND LIQUEFIED PETROLEUM GAS (LPG) COMBUSTION RESIDENTIAL AND COMMERCIAL/INSTITUTIONAL NATURAL GAS AND LIQUEFIED PETROLEUM GAS (LPG) COMBUSTION DESCRIPTION This source category covers air emissions from natural gas and liquefied petroleum gas (LPG)

More information

ASSET & FACILITIES MANAGEMENT CORPORATE ENERGY EFFICIENCY POLICY

ASSET & FACILITIES MANAGEMENT CORPORATE ENERGY EFFICIENCY POLICY ASSET & FACILITIES MANAGEMENT CORPORATE ENERGY EFFICIENCY POLICY Paul Stokes Kevin Munford Asset & Facilities Manager Energy Officer 01/03/2006 THE COUNCIL S ENERGY POLICY FOR PUBLIC BUILDINGS AND TRANSPORT

More information

MARTENSITIC STAINLESS STEEL RWL-34

MARTENSITIC STAINLESS STEEL RWL-34 MARTENSITIC STAINLESS STEEL RWL-34 RWL 34 is a Rapid Solidified Powder (RSP) Martensitic Stainless Steel, which is variation of the 420 martensitic stainless steel family with minimum 13 percent chromium

More information

Batch Plants and Cullet Systems

Batch Plants and Cullet Systems Batch Plants and Cullet Systems for Glass Industry 100 years of experience Lahti Precision your partner in raw material technologies Lahti Precision (formerly Raute Precision), a privately owned Finnish

More information

Why Plastic Flows Better in Aluminum Injection Molds

Why Plastic Flows Better in Aluminum Injection Molds Why Plastic Flows Better in Aluminum Injection Molds An investigative study directly comparing melt flow characteristics of general purpose resins in QC-10 aluminum molds and P20 steel molds. By: David

More information

Hot Water Boilers and Controls Why Condensing Boilers are Different. Presented Oct. 14, 2008 Long Island Chapter, ASHRAE

Hot Water Boilers and Controls Why Condensing Boilers are Different. Presented Oct. 14, 2008 Long Island Chapter, ASHRAE Hot Water Boilers and Controls Why Condensing Boilers are Different Presented Oct. 14, 2008 Long Island Chapter, ASHRAE H.W. Boilers and Controls Major types of boilers Advantages and disadvantages Resistance

More information

Increasing Natural Gas Boiler Efficiency by Capturing Waste Energy from Flue Gas

Increasing Natural Gas Boiler Efficiency by Capturing Waste Energy from Flue Gas Increasing Natural Gas Boiler Efficiency by Capturing Waste Energy from Flue Gas Mark Schiffhauer, ATSI Engineering Services Cameron Veitch, Combustion and Energy Systems Scott Larsen, New York State Energy

More information

Proven. The Stirling Power Boiler

Proven. The Stirling Power Boiler The Stirling boiler has provided dependable steam to industry for more than 100 years. Since 1960 B&W PGG has sold more than 240 Stirling power boilers that are providing more than 75 million lb/h steam

More information

INTEC Engineering GmbH Heating Solutions for the Marine Industry

INTEC Engineering GmbH Heating Solutions for the Marine Industry INTEC Engineering GmbH Heating Solutions for the Marine Industry Thermal Oil Heaters Heating Solutions for the Marine Industry Compared to conventional plants using hot water or steam, thermal oil as a

More information

11.4 Calcium Carbide Manufacturing. 11.4.1 General

11.4 Calcium Carbide Manufacturing. 11.4.1 General 11.4 Calcium Carbide Manufacturing 11.4.1 General Calcium carbide (CaC 2 ) is manufactured by heating a lime and carbon mixture to 2000 to 2100 C (3632 to 3812 F) in an electric arc furnace. At those temperatures,

More information

Energy Efficiency in Steam Systems

Energy Efficiency in Steam Systems Energy Efficiency in Steam Systems Fundamentals of Energy Efficiency: An Introductory Workshop April 2008 John S. Raschko, Ph.D. Mass. Office of Technical Assistance www.mass.gov/envir/ota (617) 626-1093

More information

Biomass Solid Fuel Production from Sewage Sludge with Pyrolysis and Co-firing in Coal Power Plant

Biomass Solid Fuel Production from Sewage Sludge with Pyrolysis and Co-firing in Coal Power Plant Biomass Solid Fuel Production from Sewage Sludge with Pyrolysis and Co-firing in Coal Power Plant YOUICHI KOGA* 1 HIROSHI OONUKI* 1 TAKESHI AMARI* 2 YUUKI ENDO* 1 KAZUAKI KAKURATA* 1 KIMITOSHI OSE* 2 MHI

More information

FURNACES AND REFRACTORIES

FURNACES AND REFRACTORIES FURNACES AND REFRACTORIES 1. INTRODUCTION... 1 2. TYPES OF FURNACES, REFRACTORIES AND INSULATION... 5 3. ASSESSMENT OF FURNACES... 18 4. ENERGY EFFICIENCY OPPORTUNITES... 27 5. OPTIONS CHECKLIST... 35

More information