KINAFF12, KINAR12, KININ12, KINLO12. The results are posted no longer than three weeks after the exam

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1 Materialplanering och styrning på grundnivå 7.5 ECTS Ladokcode: The exam is given to: (TI6612) 41I29M KINAFF12, KINAR12, KININ12, KINLO12 Name: (Ifylles av student) Personal number: (Ifylles av student) Date of exam: Time: Means of assistance: Calculator, Language Dictionary Total amount of point on exam: 35 Requirements for grading: To pass/grade 3-14 marks, grade 4 21 marks, grade 4 28 E 14 marks, D 19 marks, C 23 marks, B 28 marks, A 32 marks Additional information: The exam is divided when corrected. Use a new sheet for each new question, state the number of the question clearly on each sheet and make sure to mark it clearly with identification so we can sort the pages. You can use the attached schedules on the last page for answering parts of question 6 and 7. Rip out the schedules and hand in with the other answers, make sure to write page no and your name! The results are posted no longer than three weeks after the exam Important! Do not forget to write your name on each paper you hand in. Good Luck! Examiner: Agnes Andersson, Håkan Svensson Phone number: Agnes: Håkan:

2 Question 1 The planning system (5 marks) Beskriv den taktiska nivån i planeringssystemet. Utgå gärna från en figur. Beskriv varje del och förklara kopplingarna till den strategiska och operativa nivån. Describe the tactic level in the MPC system. If neede include a figure in the description. Describe each part and include the connections to the strategic and operative levels. Question 2 Concepts (6 marks) Ge en kort förklaring till följande begrepp: a. Pegging b. Back scheduling c. Gross-net explosion d. Lot for Lot e. CRP f. Time bucket Briefly explain the following concepts: a. Pegging b. Back scheduling c. Gross-net explosion d. Lot for Lot e. CRP f. Time bucket Question 3 Demand Management (4 marks) Förklara var och hur man använder prognoser i sitt MPC-system. Utgå från företagets leveransstrategi, produktion mot lager, produktion mot kundorder eller montering mot kundorder. Explain where and how forecasts are used in the MPC system. Base your explanation on the product delivery strategy; make to stock, make to order and assemble to order. Question 4 (5 marks) Kapacitetsplanering är viktigt för att MPC skall fungera bra. Ge exempel på tre olika tekniker att hantera kapacitetsplanering och förklara hur de fungerar och när de används. Capacity planning is important for a well-functioning MPC system. Give three examples of capacity planning techniques; explain how each method works and when it is suitable to use it.

3 Question 5 - JIT (5 marks) Du har fått ett uppdrag av produktionschefen på ditt företag Gadget AB att undersöka hur företaget kan implementera JIT (just in time). Produkterna är elektronik som säljs till detaljhandeln. Sortimentet är relativt stort, men högvolymprodukterna är moduluppbyggda. Man har länge arbetat aktivt med att få ner antalet komponenter i produkterna. Produktionen är kundorderstyrd och variationen i efterfrågan ganska hög man kan även identifiera viss säsongsvariation. Man jobbar med single sourcing och har begränsat antalet leverantörer. Företaget har sedan länge ett MRP-system som bedöms fungera bra. Hur kan företaget implementera JIT, beskriv minst tre tekniker som kan tillämpas? Vilka JIT tekniker passar och varför? You have a new assignment from the production manager at Gadget AB to investigate how the company can implement JIT (just in time). The products are electronics sold to retailers. The product range is quite extensive, but the high volume products are modularized. Gadget AB is producing to order and the variation in the demand is relatively high, including seasonality. The company is working with single sourcing and has reduced the number of suppliers. The company is using a MRP system, which is working well. How can Gadget AB implement JIT, describe at least three different techniques? What JIT techniques can be applied and why? 3

4 Question 6 (5 marks) The company Customer First AB are using a make to order strategy and product A is their main product. The forecast for product A, the accepted customer orders and the master production schedule is shown below. The company presently has 60 units on hand and a fixed master production schedule quantity of 50 units is used. The company is using a demand time fence of 3 weeks and a planning time fence of 7 weeks. Table 1: Forecast, customer orders and master production schedule of product A Forecast product A Accepted customer orders Master production schedule Week Quantity Week Quantity Week Quantity a) Help the master production scheduler to fill in the master schedule record on the next page, by using the forecast, the customer orders and the planned production of product A. Fill in the available and available to promise, etc. b) The following customer orders arrive to the sales department and they ask you to decide which of the customer orders that can be accepted. Treat the customer orders one by one in the order they arrive, starting with order no 1 and continue with order no 2 and so on. Splitting the orders is not allowed and no backlog should be created. If you accept one order take that in consideration when handling the next order. State clearly which of the below orders can be accepted and motivate your answer with the record created in question a. 1. A new customer order of 10 units in week 2 2. A new customer order of 30 units in week 1 3. A new customer order of 15 units in week 5 4. A new customer order of 10 units in week 10 c) Update the master production schedule records and include the new customer order that you accepted in question b. 4

5 Question 7 (5 marks) A company is producing a product A and the product structure is shown in the figure bellow. The master production schedule of product A is given in the tables bellow as well as the information on inventory levels, lot-sizing technique, safety stock policies and schedule receipts. a) Given this information and following the product structure diagram for product A, fill out the MRP records (inventory status files) for item B and C (5m). Product A Item B (1 required) Item C (2 required) Item D (2 required) Item C (1 required) Item E (2 required) Product A Master Production Schedule Week 1 Week 2 Week 3 Week 4 Week 5 Week Schedule Receipts Inventory status Safety stock Safety time Lead time Lot sizing technique Item B Item C Yes in w 1 Yes 25 in w week Fixed order quantity week 1 week Lot for lot 5

6 Page number Question: Name: Social security number: _ Week Forecast Orders Available Available to promise MPS Week Forecast Orders Available Available to promise MPS 6

7 Page number Question: Name: Social security number: _ Item: week Gross requirements Scheduled receipts Projected available balance Planned order release Item: week Gross requirements Scheduled receipts Projected available balance Planned order release 7

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