Magnetostrictive Linear-Position Sensor

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1 Magnetostrictive Linear-Position Sensor TV592 北京中军天韦科技发展有限公司 BEIJING TWELL TECHNOLOGY DEVELOPMENT CO., LTD. 地址 : 北京市北京经济技术开发区天华北街 7 号 ADD:Room 2-202, Tower 6, No.7 Tianhua North Street, BDA, Beijing, China 邮编 (P.C.): 电话 (Tel): 传真 (Fax): 网址 (Web): 邮箱 (E_mail):twell_cn@yahoo.com.cn

2 1 Principle TV592 magnetostrictive position sensor is used the time-based magnetostrictive position sensing principle. Within the sensing element, a sonic strain pulse is induced in a specially designed magnetostrictive waveguide by the momentary interaction of two magnetic fields. One field comes from a movable permanent magnet that passes along the outside of the sensor. The other field comes from an interrogation current pulse applied along the waveguide. The resulting strain pulse travels at ultrasonic speed along the waveguide and is detected at the head of the sensing element. The position of the magnet is determined with high precision and speed by accurately measuring the elapsed time between the application of the interrogation pulse and the arrival of the resulting strain pulse with a high speed counter. Figure 1 The Principle of Magnetostrictive Position Sensor 2 Features and Applications 2.1 Features Rugged industrial sensor and extremely robust Linear, absolute position measurement

3 High accuracy and stability High resolution Non-contact sensing, long life Explosion-proof and/or Intrinsically Safe Never needs recalibration or re-homing EMI protection 2.2 Applications Process Level Measurement Hydraulic cylinder and steam cylinder Machine tool position measurement Wood machine position measurement Simulation movement machine 3 Specifications Input voltage 24V±2.4V.DC Operating temperature Electronic ambient: -40 ~ + 85 Sensor tube -40 ~+110 Range of measurement 50mm~5000mm Output 4~ 20mA; 0~ 5V; 0~ 10V; RS485 Non-linearity ±0.05%FS Or 150μm for range 300mm Repeatability ±0.002%FS Resolution ±0.002%FS Temperature effect 50ppm/ Noise of output 20mV Response of frequency 0.2~ 5ms Dead band up: 42mm;bottow: 30mm Sensors material 0Cr18Ni9 1Cr18Ni9Ti 316SS Electronic enclosure material 1Cr18Ni9Ti or custom made Wiring 4-wire connection, shielded cable,standard 1.5m,Max: 20m Mounting M M or custom made Ingress protection IP65 or IP67

4 4 Figure of Product 4.1 Outline dimension of Sensor Figure 2 Outline Dimension of Sensor 4.2 Outline dimension of megnet ring Figure 3 Close Magnet Ring Figure 4 Open Magnet Ring

5 5 Installation and Mounting 5.1 Installation of Groupware Groupware including transducer bracket, tube bracket, magnet ring bracket, locknut, and retainer band. DT-1 groupware include one retainer band. DT-1 is used for sensor that measurement range is less than 1000mm. DT-2 groupware include three retainer bands, DT-2 is used for sensor that measurement range is more than 1000mm. Installation as figure 5 Figure 5 Installation of Groupware 5.2 Installation of Cylinder Figure 6 Installation of Cylinder 5.3 Electrical Connections Red:+24V.DC; Yellow:signal ground; Blue:power ground; Green:output(4~20mA 或 0~5V,0~10V)

6 6 Troubleshooting Output of transmitter 4~20mA 0~5V (valid 0.5V~4.5V) 0~10V (valid 1V~9V) Phenomena Reason of trouble Settlement output approx 3.5mA output approx 22mA output being about 0mA output unstable output approx 0.2V output approx 5V output being about 0V output unstable output approx 0.5V output approx 10V output being about 0V output unstable upper dead band bottom dead band 1 magnet ring fall off check magnet ring, 2 power trouble power, wire connection 3 wrong connection 1 magnet ring not fastness check magnet ring, 2 power pulling down power supply upper dead band bottom dead band 1 magnet ring fall off check magnet ring, 2 power trouble power, wire 3 wrong connection 1 magnet ring not fastness check magnet ring, 2 power pulling down power supply upper dead band bottom dead band 1 magnet ring fall off check magnet ring, 2 power trouble power, wire connection 3 wrong connection 1 magnet ring not fastness check magnet ring, 2 power pulling down power supply Attention: 1. If trouble still exist, delivery the sensor to factory. 2. If products damaged by user, it cannot be maintained free.

7 7 Type Code Code 1 5 TV592 Code 6-7 T1 T2 T3 Code 8 A B C D Code Code 10 P F Code XXXX Code 15 A B X Code 16 A B C Code 17 I D N Give an example Meanings Magnetostrictive position sensors Temperature of electronic ambient -40 ~ ~ ~ +70 Type of output 4 20mA 0~5V 0~10V RS-485 Numble of magnet ring Single Double Type of Protective tube Rod Flexible Range of measurement (unit:cm) Minimum:5cm;maximum (rod) :500 cm Thread M18X1.5 M20X1.5 custom made Material of rod 1Cr18Ni9Ti-T 0Cr18Ni9Ti-T 316SS Type of explosion proof Intrinsically Safe Explosion proof Normal Code Meanings T V T 1 A 1 P A B I Type:TV592 -T1-A1P-0200-AB-I Meanings:TV592 Magnetostrictive position sensors electronic ambient environment temperature is -40 ~ output 4~20mA - single magnet ring rod range of measurement is 2m Thread is M18X1.5 rod material : 1Cr18Ni9Ti Intrinsically Safe

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