Power System 1UDC + Up to 38 rectifiers & a controller, 1266A The Gamatronic 1U DC+ power system provides clean DC power to sensitive equipment while

Transcription

1 DC Power Systems GAMATRONIC Our Power, Your Confidence

2 Power System 1UDC + Up to 38 rectifiers & a controller, 1266A The Gamatronic 1U DC+ power system provides clean DC power to sensitive equipment while simultaneously charging the battery bank, and supplies backup power during mains failure. The 1U DC+ contains a 19 1 U subrack that can house up to 3 hot-plugged rectifiers, or 2 rectifiers + controller and an LVD device. Max system capacity: Up to 13 subrack (38 rectifiers + controller), 1266 A with height of 13 U. Basic shelf: 1U DC+ type I - includes a 19 1U shelf (subrack) with up to 3 rectifiers. Electronic Basic shelf: 1U DC +type II - includes a 19 3U shelf with up to 2 rectifiers + SC 1UDC+ controller and an Electronic LVD device. 100A for each 1U shelf Intelligent power module, digitally controlled One to three hot-swap rectifiers in each shelf Active current sharing among rectifiers Universal input voltage A built-in dual 70 A Electronic Low Voltage Disconnect device (ELVD) for battery protection Option to connect 2 external LVD contactors up to 1600 A A high-performance, hot-swap system controller (SC 1UDC+) to measure, monitor and control voltages, current, power, battery, temperature, etc. USB (SC1U DC+) or TCP/IP+USB communication (SC 1UDC+ NET) Temperature compensation enhances battery life Battery current limit Up to two battery sets handled in one system Automatic and pre-programmed battery test (for each battery set) Automatic and pre-programmed equalize charging mode Comprehensive remote control and monitoring of the system using a dedicated graphical user interface (GeMSi, PSM-1UDC+) Breaking alert by modem (option) 2

3 1UDC+ Specifications INPUT Nominal Voltage (-15% +12%) Voltage Range Maximum Current 1 (@ full load) Frequency Power Factor (@ Full Load) Protection OUTPUT Voltage (default) Adjustable Range Regulation (line & load) Nominal Current 1 Ripple & BW=30MHz Psophometric Noise Effieciency (nominal load) Overload Current 1 (Short circuit current, Vo=0) Over-voltage Protection Protection Walk-in Time Hold-up Time Output Current Indication Active Current Sharing GENERAL Withstand Voltage (1 min) 2 Operating ambient Temperature Storage Temperature Humidity EMC Safety Dimensions (1 module) Weight (1 module) 100Vac 240Vac 85Vac 285Vac, with derating Nx10A 47Hz 63Hz >0.99 Varistors against transients, fuses in both lines Vdc 47Vdc 58Vdc 1%, 0.25% with controller Nx33.3A (Vin>195V) Nx16A (Vin=110V) (max 38 modules) 200mVp/p, 20mVrms -52dbm over 600 (<2mV) 230Vac 115Vac Nx35A (Vin>200V) Nx14A (Vin=230V) 59.5V Current limited, short circuit proof, output fuses 10s 20ms (90% load, output decays to 46V) 4 LEDs bar-graph on the front panel 10% full load 3000VacINPUT/OUTPUT, 1500vAC INPUT/GND, 700Vdc OUTPUT/GND -10 o 70 o C, output de-rated above 50 o C by 5% o C -20 o 80 o C <95% non-condensing, equipped with standard 1U DC+ rack EN V (1997), EN55022, EN ,3,4,5,6,11, EN , EN Conforms to IEC950, EN mm (W) x 44mm (H) x 260mm (D) 1.2Kg Notes: 1. N denotes the number of power modules 2. Equivalent DC test voltage is applied to overcome Y-capacitors leakage current to ground. Output is floating (not grounded during test). - All specifications are subject to change without prior notice - All images are for illustration only 3

4 Power System 2012 NET (PS 2012) The Gamatronic PS 2012 power system provides clean DC power to sensitive equipment, and at the same time charges the battery bank and supplies backup power during mains failure. The PS 2012 can house up to 64 hot-swap rectifiers, a sophisticated system controller and an LVD device. Input voltages can be of one or three phases. The system is constructed of 19 subracks, each can house up to three (three-phase) or six (single-phase) rectifiers. Optional 23 subracks are also available (7 rectifiers). The SC2012 NET system controller is a highly sophisticated device that can manage up to 64 rectifiers in parallel. DC to DC and DC to AC Inverters modules can also be incorporated. Up to 64 parallel hot-swap rectifiers Single or three phase configuration Low Voltage Disconnect device (LVD) for battery protection A high-performance system controller SC2012 for measuring, monitoring and indication of voltages, currents, power, temperature, battery parameters etc. RS232 and / or TCP/IP communication (SC2012 NET) Temperature compensation is employed to enhance battery life Up to two battery sets handled in one system Comprehensive remote control and monitoring of the system using a dedicated graphical user interface (GUI) AC and DC distribution panels - flexible to user s requirements Intelligent digital active current sharing among rectifiers Battery current limit 4

5 System Controller 2012 NET (SC 2012 NET) Large 4x40 characters LCD with back light Numeric keypad on panel Control of LVD(s) (2 separate) Periodic and manual battery test DC voltage compensation according to battery temperature Three temperature sensors for a reliable measurement Audible alarm Measurements and indications: DC voltage Load current Battery current(s) / temperature / voltage / status Rectifier currents / voltage / temperature / status AC voltage(s), current(s) and frequency Status of input, output, LVD, rectifiers, battery and system breakers, temperature Dry-contact signals, user-definable (22 dry contacts programmable out of 96 alarms) Ambient temperature Control: Battery test DC voltage setting (EQUALIZE or FLOAT charge modes) LVD threshold setting (connect, disconnect) Rectifier activation/shutdown - up to 48 rectifiers in one power system Calibration measurement (all-digital, no analog potentiometers) of AC and DC currents and voltages measured by the controller Real-Time-Clock (RTC) with backup 256 event log and data log (statistic values) Sophisticated Graphic User Interface (GUI) (on PC) Battery charge current limit Communication via SNMP - TCP / IP (PPP - 10BASET) 24 user-definable digital inputs Four galvanic-isolated ten-bit resolution voltmeters Up to four ten-bit resolution ampermeters 24 LED indicators on the front panel Control of up to 48 rectifiers Control of up to 20 additional DC/DC converters RJ45 for Ethernet communication plus D9 for RS232 Remote software upgrade via Ethernet GPRS communication option Auto Detect Rotate Alarms Network / Ethernet failure check and repair Alarm trap via Ethernet and modem Available dry input of site devices Current sharing management WING option System Controller 2012U 2 x 16 character LCD with backlight 1U cabinet RS232 serial port LED indicators on the front panel Audible alarm 6 x user definable digital outputs 3 x ten-bit resolution voltmeters 2 x ten-bit resolution ammeters 2 x battery temperature sensors for accurate measurement Measurements and indications: DC voltage; Load current; Battery voltage; Battery current; Rectifier current(s); AC voltage(s); Status of input, output, LVD, rectifiers, battery and circuit breakers Control: Battery temperature compensation Battery test - periodic & manual DC voltage setting (EQUALIZE or FLOAT charge modes) LVD threshold setting (connect/disconnect) Digital calibration of AC voltage(s), DC voltage(s) and current(s) Real-Time-Clock (RTC) with backup for up to 2 weeks 255 event log and data log (statistical values) Battery current limit Sophisticated Graphical User Interface (GUI) (on PC) Control of up to 24 x rectifiers 5

6 Power System 2012 Single Phase Rectifiers Specifications RECTIFIER MODULE INPUT Input Voltage Range Current (at full load) N=Number of Rectifiers Frequency Power Factor (at full load) THDI (at full load) OUTPUT Voltage (default) Adjustable Range Regulation (line load with system controller) Nominal Current Ripple & Noise Psophometric Noise Efficiency (nominal load) Overload Current (foldback at short-circuit) Over-Voltage Protection Walk-In Time Hold-Up Time Front Panel Active Current Sharing GENERAL System Controller Withstand Voltage (1 min) Operating Temperature Storage Temperature EMC Safety Dimensions (W xh x D) Weight (Kg) Subrack Rectifier Subrack Rectifier Single Phase Input V full load, V with derating 230Vac 120Vac 47Hz to 63Hz % Vdc Vdc 24-29Vdc 45-57Vdc 0.5% 230Vac 230Vac 50mV p-p 20mVrms -52 dbm over 600 (<2mV) 90% 91% 105% of Nominal Current 30Vdc 60Vdc 5-10sec 5ms 4ms Three-digit seven-segment display for each rectifier module 4X40 characters LCD with back-light at the control panel 10% accuracy at full load (with controller) Full status monitoring and communication with Gamatronic controller 3000Vac INPUT/OUTPUT 1500Vac INPUT/GND 500VdcOU TPUT/GND -10 o +45 o C (up to 60 o C with derating) -20 o +80 o C EN , EN EN55022 EN ,3,4,5,6,11 EN , EN According to IEC950, EN /23 x 6U x 505mm 71 x 266 x 420mm (N*4.6)+4.2 (N*4.8) All specifications are subject to change without prior notice Gamatronic manufactures 3 phase rectifier model 48V 100A. Technical information is available on: 6

7 Power System 1006 (PS 1006) The Gamatronic PS 1006 power system provides clean DC power to sensitive equipment, and at the same time charges the battery bank and supplies backup power during mains failure. The PS 1006 contains a 19 subrack that can house up to six hot-plugged rectifiers, a V/A meter or controller and an LVD device. Two configurations are available: Basic shelf I includes a 19 3U shelf (subrack) with up to six rectifiers, a digital V/A meter and an Electronic LVD device. Basic shelf II includes a 19 3U shelf with up to six rectifiers, SC 1006 controller and an Electronic LVD device. One to six hot-swap rectifiers Active current sharing among rectifiers Universal input voltage A built-in dual 70A Electronic Low Voltage Disconnect device (ELVD) for battery protection A high-performance, hot-swap system controller (SC 1006) measure, monitor and control voltages, current, power, battery, temperature parameters etc. RS232 (SC1006) or TCP/IP communication (SC 1006 NET) Temperature compensation enhance battery life Battery current limit Up to two battery sets handled in one system Automatic and pre-programmed battery test (for each battery set) Automatic and pre-programmed equalize charging mode Comprehensive remote control and monitoring of the system using a dedicated graphical used interface (GeMSi, PSM-DC 1006) Breaking alert by modem (option) Battery / Load terminals protected by a dedicated thermal-magnetic circuit breaker 7

8 System Controller 1006 (Standard) Large bright three-digit display RS232 serial port via RJ45 Control of ELVD(s) Battery current limit Periodic and manual battery test DC voltage compensation according battery temperature Two temperature sensors for reliable measurement LED indicators on the front panel Audible alarm Measurements and indications: DC voltage Load current Battery current Rectifier current Power (in Watts) AC voltage and frequency Status of input, output, ELVD, rectifiers, battery and circuit breakers Battery temperature Breaking alert by modem Dry-contact signals (3 alarms) Control: Battery test Two charging modes (FL, EQ) DC voltage-settings (EQUALIZE or FLOAT charge modes) ELVD threshold setting (connect, disconnect) Unconditional control of each ELVD Calibration by software (all-digital, no analog potentiometers) Graphical User Interface (GUI) (PC) Real-Time-Clock (RTC) with backup Events log Additional dry contacts (3) System Controller 1006 NET (optional) Additionally the NET model offers: Communication via SNMP - TCP /IP from front panel by RJ45 User defined communications - RS232 or SMMP (PPP / 10baseT) 8

9 1006 Power System Technical Specifications RECTIFIER MODULES INPUT Nominal Voltage (-15%, +12%) Voltage Range Maximal Current (at full load) 1 Frequency Power Factor (at full load) OUTPUT Voltage (default) Adjustable Range (manual) Regulation (line & load) Nominal Current 1 Ripple & BW=30MHz Psophometric Noise Efficiency (nominal load) Overload Current 1 (short circuit current, Vo=0) Over-voltage Protection Operating Temperature Walk-in Time Hold-up Time (fully loaded) Output Current Indication Active Current Sharing 12V-18A 12V-30A 24V-15A 24V-30A Vdc Vdc 10-15Vdc 20-30Vdc 48V-12A 48V-25A 48V-30A 60V-15A 100 ~ 240Vac with derating 85Vac to 270Vac N*3.5A N*6A N*6A N*10A N*6A N*10A N*10A N*10A 47Hz to 63Hz % Vdc Vdc 47-60Vdc 60-75Vdc N*18A N*30A N*15A N*30A(Vin>100V) N*12A(Vin>150V) N*25A(Vin>165V) N*30A(Vin>200V) N*15A(Vin>100V) N*20A(Vin<100V) N*8A(Vin<150V) N*18A(165>Vin>120V) 5 N*16A(Vin=110V) N*10A(Vin<100V) 200mV p-p, 20mVrms -52dbm, 2mV max 230Vac 230Vac 230Vac 230Vac 230Vac 230Vac 115Vac 115Vac 115Vac 115Vac 115Vac 115Vac <N*20A <N*31A <N*16A <N*31A(Vin>100V) <N*13A(Vin>150V) <N*26A(Vin>165V) N*31A(Vin>200V) <N*18A <N*21A(Vin>100V) <N*9A(Vin>150V) <N*19A(165>Vin>120V) N*3A<Isc<N*5A N*6A<Isc<N*8A N*3A<Isc<N*4A N*6A<Isc<N*8A N*3A<Isc<N*5A N*4A<Isc<N*6A <N*14A(Vin=230V) N*3A<Isc<N*5A 15V 30V 60V 75V -10 o to +65 o C -10 o to +45 o C -10 o to +65 o C -10 o to +40 o C -10 o to +45 o C -10 o to +40 o C <1 sec 40ms 20ms 20ms 10ms 15ms 10ms 10 LED s bar-graph (1 st LED indications operation only) 10% accuracy at full load GENERAL System Controller 2 Withstand Voltage (1 min) 3 Humidity Storage Temperature EMC Safety Dimensions Weight (Kg) ELVD Max. Current Withstand Trip Voltage Levels 4 Subrack Rectifier Module Subrack 1 Rectifier Module Full status monitoring and communication with a PC, dedicated Graphical User Interface 3000Vac INPUT / OUTPUT, 1500Vac INPUT / GND, 1000Vdc OUTPUT / GND <95% non-condensing, equiped with standard PS1006 rack -20 o to 80 o C EN V (1997), EN55022, EN , 3, 4, 5, 6, 11, EN and EN Complies with IEC950, EN (W) x 3U (H) x 320mm (D) w/o terminals (360mm with terminals) 60mm (W) x 135mm (H) x 235mm (D) (N*1KG)+4.2Kg (fully equipped system - max.10.2kg) 1Kg 2x60 ADC or 1x100A Disconnect:42 0.5Vdc, Reconnect (AC line recovers): Vdc 1. N=number of modules 2. Basic Shelf 1 has V/A meter. Basic Shelf 2 has a system controller. 3. Equipment DC test voltage is applied to overcome Y-capacitors leakage current to ground. Output is floating (not grounded) during test. 4. Programmable with SC1006 if included 5. N*18A to N*12A decreases linearly for Vin<120V [N*12A (for Vin=85V)] All specifications are subject to change without prior notice 9

10 Dc-Dc Converter 48/24 600W Modules Resonant topology Zero current switching and frequency control that ensures a low noise level Converters can be connected in parallel (N+1). Communication with system s controller (SC2012 NET) Protection against short circuit Reverse polarity protection Active current sharing for parallel operation (with controller SC2012 NET) Hot-swap unit Manually adjusted or by controller (SC2012 NET) Wide input voltage range Up to 6 units in 19 shelf (Optional 7 units in 23 shelf) CONVERTER MODULE INPUT Voltage Current No Load Current OUTPUT Voltage Current Ripple & Noise Static Voltage Regulation Voltage Transient Response PROTECTIONS Input Output GENERAL Efficiency Isolation Remote Control Cooling Front Panel Indication LED EMC Safety Dimensions (WxDxH) (mm) Weight (Kg) Operating Temperature 48 to 24V 24 to 48V 48Vdc nominal (42-58Vdc) 15A nominal 100mA max 24Vdc (21-29Vdc) 30A nominal 200mA max 24Vdc nominal(adjustable 23-26V) 48Vdc nominal(adjustable 46-53V) 25A nominal (maximum rating) 12.5A nominal (max. rating) Less than 30mV p-to-p, 10mVrms Less than 60mV p-to-p, 20mVrms 0.3% for 0-100% output load (load regulation) 0.1% for all input voltage range (input regulation) Less than 1 msec by step deviation of the output load in range 10-90% and output voltage deviation 1.4V Overvoltage & undervoltage, reverse polarity Overvoltage, current limit, short circuit, internal overtemperature 85% typical 500VDC input to ground, output to ground, input to output The input & output are galvanically isolated one from the other and from ground By external controller (SC 2012 NET) Forced Green LED for normal operation, Red LED for alarm Green LED for remote mode operation EN55022b EN x 420 x 226 (6U) 4 5 o C 45 o C All specifications are subject to change without prior notice 10

11 Dc-Dc Mini-Converter Modules The new DC/DC converter series includes flexible modules that convert unregulated 48V DC voltage to an isolated and regulated DC voltage of the following range at the output: 12V, 24V, 48V, 60V, 110V. Modules are equipped with a parallel connection option which enables them to be connected with several similar modules to increase total power and increase reliability by redundant operation (N+1). The modules are protected against input low/high voltage, output overvoltage, over temperature, and output overload. A low voltage disconnect (LVD) circuit is included at the input stage to protect the battery at the input stage from being deeply discharged. INPUT Voltage (nominal)* Voltage Range Efficiency Protection Low Voltage Restart Operation OUTPUT Voltage Power Voltage Adjustment Voltage Regulation Ripple Protection Display Parallel Operation GENERAL Operating Temperature Storage Temperature Humidity dimensions (WxDxH) Weight Withstand Voltage Cooling Remote Control EMC Safety Acoustic Noise * For other input voltage contact sales representative All specifications are subject to change without prior notice 48Vdc 20% of nominal (module dependent) % (module dependent) Against reverse polarity connection Stops at Vin<85% of nominal voltage Automatic at Vin>120% of LVD 12, 24, 60, 110Vdc W maximum (module dependent) 5% 1% 50mVrms (48V) Short circuit, overload, input OVP, output OVP, over-temperature, input reverse-polarity 10 LED bar-graph load level display Active current-sharing (optional) Up to 6 converters in 19 3U height shelf -10 o C +45 o C -20 o C +80 o C 0-95% (non-condensing) 60 x 235 x 130mm 0.8Kg Input-output: 1500VDC Input-chassis: 1500VDC Output-chassis: 1500VDC Forced, fan speed control By SC 1006/NET controller EN55022 EN60950 <45dBA, 1m distance, fully loaded 11

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