Flex-Tone Series Panel Control Signal Generator ETH640 & ETH840 Series

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1 Flex-Tone Series Panel Control Signal Generator ETH640 & ETH840 Series Installation & Maintenance Information IF 1503 SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE Description and Operation The Flex-Tone Panel Control Signal Generator is intended for industrial applications where hazardous locations require highly audible signals and microcomputer reliability. The Flex-Tone series are UL and cul listed as Audible Signal Appliances for use in the following hazardous locations. Catalog Hazardous Temp. Number Locations Code ETH640 Series Class I, Div. 2, Groups A, B, C, D T4 (135C) ETH840 Series The ETH640 & ETH840 Series Panel Control Signal Generator, located in a nonhazardous area, operates from local power. It accommodates up to four normally-open contacts on its inputs. The tone that sounds in response to an active input is determined by setting miniature programming switches inside the unit. Figure 13 describes and illustrates the switch settings. Switch settings for all tones are provided on a label on the inside of the cover. The Tone Generator operates from local power. Four tones may be programmed into the Tone Generator at any time. These tones operate on a pyramid-type priority system. The tone programmed on SW1 overrides the tones programmed on SW2, SW3, and SW4. The tone on SW2 overrides the tones programmed on SW3 and SW4. Likewise, the tone on SW3 overrides the tone programmed on SW4. The tone programmed on SW4 has the lowest priority and cannot override any other programmed tone. Mechanical Specifications Signal Generator, ETH640 & ETH840 Series Weight... 6 Pounds (2.7 kg) Hazardous Locations, UL Standard UL 1604 Ambient Temp C to +40C (+41F to +104F) Figure 1. Dimensions Catalog Main Power Input Board Current (A) Number Voltage Standby Tone On Voltage Current ma ETH640/24E13 24V AC V DC 6 ETH640/120E36 120V AC 50/60 Hz V DC 6 ETH640/120M38 120V AC 50/60Hz V AC 13 ETH640/120E32 120V AC 50/60Hz V DC 6 ETH640/120M31 120V AC 50/60 Hz V AC 13 ETH640/240M20 240V AC 50/60 Hz V AC 13 ETH640/240E AC 50/60Hz V DC 6 ETH840/24E74 24V DC V DC 6 ETH840/125E21 125V DC V DC 6 ETH840/125M20 125V DC V AC 13 ETH840/250E10 250V DC V DC 6 ETH840/250M10 250V DC V AC 13 Electrical Specifications Installation The Flex-Tone may be mounted to any flat surface or may be used as a freestanding unit mounted to a rigid pipe. The Flex-Tone must be installed in accordance with the latest edition of the National Electrical Code or other regulations applicable to the country and locality of installation and by a trained and qualified electrician. NOTE: The increased resistance due to long wire runs needs to be accounted for in sizing wire. Consult Applications Engineering for details. Non-Hazardous Locatons Variable Ambient Temp...-40C to +66C (-40F to 151F Dimensions... Figure 1 IF /05 Copyright Cooper Industries, Inc. Page 1

2 For catalog number ETH640/24E13, 24V AC power must be transformer isolated from mains or line power. 1. Mount Adaptatone as shown in Figure 2. a. Flat Surface Mounting. Secure unit to mounting surface using the (4) mounting holes in the mounting plate on the rear of the box. Use the #10 x 3" (76 mm) wood screws (furnished loose) or other hardware (not supplied) suitable for the mounting surface. b. Rigid Pipe Mounting. Loosen the (4) cover screws from the signal box and lift off signal box cover. NOTE: Cover screws are captive. Do not remove from cover. Remove the appropriate knockouts in lower wall of box and mount box to a 1/2" (12.7 mm) conduit pipe using suitable connector. 2. Install wires through the knockout holes in the bottom of the box from a raceway that is, with its connections to the 1/2" (12.7 mm) conduit knockout hole, approved for the same degree of protection and enclosure type needed by the application. Use the provided plastic tiewrap, on the barrier to the electronics, to separate incoming power leads from signal and tone initiating WARNING To prevent fire, shock and component damage, NO work, including circuit board removal, should be performed while the circuit is energized. NOTE: Any kind of service or maintenance performed while unit is energized will void the warranty. leads, per NEC (Figure 4). 3. Wire as follows referring to Figures 3, 4, and 6. If Edwards Signal Actuator catalog number is used to manually initiate tones, connect its four normallyopen switches to the Tone Generator as shown on instructions provided with the Signal Actuator unit. a. Connect green and yellow striped earth-ground wires to earth-ground and to braid or drain of audio cable in step b. b. See Figures 3 and 4. Connect audio output (+) from the main board of the tone generator to the AUD (+) wire on the Speaker/Amplifier. Connect audio output (-) from the main board of the tone generator to the AUD (-) wire on the Speaker/Amplifier (use proper wire nuts to secure the connections). Use shielded cable and connect braid or drain to earthground wire lead of the Tone Generator. Up to 2500 Speaker/Amplifiers can be so connected in parallel to a single tone generator. c. For the signal generator select the appropriate method of wiring to the input board from Figures 7, 8, 9, 10, 11, or 12. Connect the signal generator as shown. d. Connect incoming power to wire leads using a butt splice or other method listed, certified, or otherwise approved by local authorities. On models with two black leads, polarity is not important. On models with one black lead and one white led, black is for line and white is for neutral (Figure 4). (4) #10 x 3" (76 mm) screws or other hardware suitable for the mounting surface (4) Collar gaskets Figure 2. Adaptatone Mounting WARNING To prevent fire and shock, wire the Adaptatone only as described in this installation instruction. WARNINGS Signal Box (4) Cover screws Raceway and connections (not supplied) to the 1/2" (12.7 mm) knockout hole e. Optional. Connect external 24V DC battery (not supplied) in series with separate diode assembly part (supplied) to TB1 terminals 3 and 4 on the main board as shown in Figure 6 and marked on the diode assembly. NOTE: Terminal Block TB1 can be unplugged from the main board to complete wiring as shown in Figure Secure cover by reinstalling the fasteners removed in step Verify operability of each unit. Maintenance and Test The central tone generator units should be tested annually to ensure continuous service. To prevent fire, shock and component damage, NO work, including circuit board removal, should be performed while the circuit is energized. NOTE: Any kind of service or maintenance performed while unit is energized will void the warranty. IF /05 Copyright Cooper Industries, Inc. Page 2

3 _ AUDIO OUTPUT + ETH640 & ETH840 SERIES PANEL CONTROL SIGNAL GENERATOR INPUT NOTE: REFER TO INSTRUCTIONS PROVIDED WITH ETH SIGNAL TONE GENERATOR FOR CONNECTING TO THE INPUT ETH840/24E74 AND ETH640/24E13 MODELS: 24V DC OR 24V AC 50/60 HZ ALL OTHER MODELS V AC 50/60 HZ OR V DC 1/2" (12.7 MM) CONDUIT* (NOT SUPPLIED) - ATTACH TO OUTLET BOX CONDUIT OUTLET BOX* (NOT SUPPLIED) - ATTACH TO ADAPTATONE SPEAKER/AMPLIFIER ETH645 & ETH845 INPUT 1 (+) INPUT 2 (-) TO EARTH GROUND 1/2" (12.7 MM) - 14 NPT NIPPLE* (NOT SUPPLIED) (+) (-) (AC OR +) (AC OR -) TO ADDITIONAL SPEAKER/AMPLIFIERS MAX: 2,500 PER INSTALLATION (5) WIRE NUTS (NOT SUPPLIED) GREEN WIRE FOR EARTH GROUND *The conduit outlet box, conduit, and nipple must be suitable for the hazardous location application. Figure 3. Wiring Diagram (Shown connected to Cat. Series ETH645 & ETH845 Speaker/Amplifier) IF /05 Copyright Cooper Industries, Inc. Page 3

4 _ + Audio output wiring to be connected to Speaker Amplifier. Double wire shielded with braid or drain connected to earth-ground. Up to 2500 Speaker Amplifiers can be connected in parallel to a single Tone Generator Power and earth-ground leads--black and white or black for power; yellow striped green for earth-ground. Plastic tie-wrap (provided)-- use to separate power leads from signal and tone initiating leads Signal/Tone initiating leads to be connected to Input Board Figure 4. Wiring the Series Tone Generator INPUT N +VSGND IN4 SW1 SW2 SW3 SW4 PROGRAMMING SWITCHES (ON OTHER SIDE) IN1 IN2IN3 MAIN DIRECTION OF INCREASING VOLUME PROCESSOR POTENTIOMETER FOR VOLUME ADJUSTMENT Figure 5. Tone Generator PC Board Locations Audio Output Terminals Main Board Terminal Block TB-1 Use outside terminals for Audio Output of Tone Generator (-) Wiring is factory installed to internal power supply (+) (-) (+) Diode Assembly To optional 24V DC Battery Backup Figure 6. Wiring to Tone Generator Terminal Blocks IF /05 Copyright Cooper Industries, Inc. Page 4

5 24 Volt Input Board Wiring Methods ON INPUT ON INPUT CUSTOMER CIRCUIT (5V DC to 24V DC +/- 1%) FROM CUSTOMER CIRCUIT K4 K3 Figure 7. Wiring an Open Collector Transistor to Tone Generator Input Board K2 K1 Figure 8. Wiring Multiple Dry Relay Contacts to 24V Tone Generator Input Board Method 1 (Refer to Applications Engineering for compatibility with earlier versions of Adaptatone) Input Board PLC VDC 1 OUT 0 OUT 1 OUT 2 OUT 3 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 DC COM +24V DC (EXTERNAL POWER SOURCE) SEE NOTE NOTE: IN1 can be connected to a 24V DC priority signal for activation of external audio signal connected to Audio Input Board. Figure 9. Connecting 24V Input Board of Tone Generator to a PLC See Table 1 ON INPUT K4 K3 K2 K1 Figure 10. Wiring Multiple Dry Relay Contacts to 24V Tone Generator Input Board Method 2 IF /05 Copyright Cooper Industries, Inc. Page 5

6 120 Volt Input Board Wiring Methods ON INPUT K4 K3 K2 K1 LINE NEUTRAL 120V AC Figure 11. Wiring Multiple Dry Contacts to 120V Tone Generator Input Board ON INPUT PLC VAC 1 L1 120V AC (AC-HOT) OUT 0 OUT 1 OUT 2 OUT 3 VAC 2 OUT 1 OUT 2 OUT 3 OUT 4 OUT 5 OUT 6 OUT 7 TO PLC AC COM Figure 12. Connecting from a PLC to 120V Tone Generator Input Board IF /05 Copyright Cooper Industries, Inc. Page 6

7 Figure 13. Tone Programming Switch Tone Description HEX No Tone 00 Ding-Dong Percussive pairs of 700 and 570 Hz tones, each damped to zero 01 Warble 575 and 770 Hz alternately, 87 ms each 02 Siren Hz up and down sweep in 8 seconds and repeat 03 Stutter Percussive 470 Hz, 83 ms on, 109 ms off 04 Slow Whoop Hz upward sweep in 4 seconds and repeat 05 Beep 470 Hz, 0.55 seconds on, 0.55 seconds off 06 Chime Hz percussive repeat at 1 Hz 07 Fast Whoop Hz upward sweep in 1 second and repeat 08 Hi/Lo 780 to 600 Hz alternately, 0.52 seconds each 09 Rapid Siren Hz up and down sweep in 0.25 seconds and repeat 0A Yeow Hz downward sweep in 1.6 seconds and repeat 0B Horn 470 Hz continuous 0C Air Horn 370 Hz continuous 0D Dual Tone Hz, 0.4 to 0.5 second cycle 0E Chime Hz percussive repeat at 1 Hz 0F Westminster Two measures, 411 Hz, 520 Hz, 407 Hz, 312 Hz 10 Three Blind Mice Four Measures, 787 Hz, 714 Hz, 625 Hz, 952 Hz, 333 Hz 11 Phasor Hz up and down sweep in 13 ms and repeat 12 Telephone 570 and 770 Hz alternately, 50 ms each for 1.2s, 1.5s delay and repeat 13 Staircase Hz up and down steps, 750 ms delay and repeat 14 3 Tone Alert 463, 641 and 896 Hz, 200 ms each, 1 second delay and repeat 15 Presignal Chime 470 Hz percussive repeat at 1.5 Hz, followed by Message 1 16 NFPA Whoop Hz, upward sweeps, 850 ms each, 1 second delay and repeat 1B 3 Pulse Horn 470 Hz, second pulses separated by 0.5 seconds followed 1C by a 1.5 second delay and repeat--for Evacuation Use Only 3 Pulse Air Horn 370 Hz, second pulses separated by 0.5 seconds followed 1D by a 1.5 second delay and repeat--for Evacuation Use Only 3 Pulse Dual Tone Hz, 0.4 to 0.5 second cycle, second pulses separated 1E by 0.5 seconds followed by a 1.5 second delay and repeat--for Evacuation Use Only 3 Pulse Chime Hz, second pulses separated by 0.5 seconds followed 1F by a 1.5 second delay and repeat--for Evacuation Use Only CAUTION The use of evacuation signals on this product, that is not specifically Listed for Fire Alarm Use, is subject to the approval of the Authority Having Jurisdiction. All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or completeness thereof are not guaranteed. In accordance with Crouse-Hinds Terms and Conditions of Sale, and since conditions of use are outside our control, the purchaser should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith. Cooper Industries Inc. Crouse-Hinds Division PO Box 4999, Syracuse, New York U.S.A. Copyright 2005, Cooper Industries, Inc IF 1503 Revision 1 New 10/05

8 P/N OFFSET SPEC INSTALLATION INSTRUCTIONS FOR FLEX-TONE SPEAKER/AMPLIFIERS (2) 11" X 17" SHEET PRINTED BOTH SIDES. FOLD THREE TIMES TO DIMENSIONS SHOWN WITH PART NUMBER ON THE OUTSIDE. MATERIAL: STANDARD WHITE OFFSET STOCK CHARACTERS: TO BE BLACK ON WHITE BACK- GROUND NOTE: MECHANICALS HAVE ALREADY BEEN REDUCED TO ACTUAL SIZE. ECN: 05-C1767 FILE: ISSUE: 1 APPROVED: AA P/N

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