Owner s Manual. MODEL L5 3/4 Ton through 9 Ton Capacity. Code, Lot and Serial Number WARNING

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1 EFFECTIVE: December 7, 2008 Owner s Manual LEVER OPERATED CHAIN HOIST LB SERIES MODEL L5 3/4 Ton through 9 Ton Capacity Code, Lot and Serial Number WARNING This equipment should not be installed, operated or maintained by any person who has not read and understood all the contents of this manual. Failure to read and comply with the contents of this manual can result in serious bodily injury or death, and/or property damage.

2 9.0 List When ordering, please provide the code number, lot number and serial number located on the nameplate (see Figure 9- below). Reminder: Per Sections. and to aid in ordering parts and product support, record the hoist Code, Lot and Serial Number in the space provided on the cover of this manual. Figure 9- LB plate Figure 9-2 LB with Slip Clutch plate The parts list is arranged into the following sections: Section Page 9. 3/4 to 3 Ton Additional 6 and 9 Ton Optional

3 9. 3/4 to 3 Ton CAUTION MODEL L4 AND MODEL L5 CHAIN IS NOT INTERCHANGEABLE. Figure 9-2 3/4 to 3 Ton 52

4 9. 3/4 to 3 Ton Fig. No. Per 3/4 Ton Ton /2 Ton 2 Ton 2 3/4 Ton 3 Ton Top Hook Comp. Set L5BU00800 L5BU0000 L5BU0500 L5BU02000 L5BU02800 L5BU Latch Assembly L5BA00807 L5BA0007 L5BA0607 L5BA02507 L5BA Top Pin L5BA L5BA06963 L5BA L5BA Bottom Hook Comp. Set L5BU00802 L5BU0002 L5BU0502 L5BU02002 L5BU02802 L5BU Latch Assembly L5BA00807 L5BA0007 L5BA0607 L5BA02507 L5BA Chain Pin L M30405 L5BA L4BH Slotted Nut M M M Split Pin Frame A Assembly L5BA00850 L5BA0650 L5BA02550 L5BA03250 plate F C3BA Frame B L5BA L5BA06902 L5BA L5BA Gear Case Assembly L5BA L5BA06503 L5BA L5BA Acorn Nut 4 JND Spring Lock Washer Pinion L5BA0089 L5BA069 L5BA0259 L5BA Gear #2 2 L5BA00892 L5BA0692 L5BA02592 L5BA Load Gear L5BA02594 L5BA Load Sheave L5BA00896 L5BA0696 L5BA02596 L5BA Chain Guide 2 L5BA00896 L5BA0696 L5BA02596 L5BA Stripper L5BA L5BA06962 L5BA L5BA Pawl 2 L L5BA L Pawl Spring 2 L5BA L5BA06958 L5BA L5BA Snap Ring 2 L L Friction Disc L5BA L5BA Friction Plate 2 L45008 L Ratchet Disc L L Bushing L L Brake Cover Assembly L5BA L5BA06524 L5BA L5BA Flange Nut 2 JNF JNE Acorn Nut 4 JND Spring Lock Washer Female Thread L5BA L5BA Select Pawl L L Spring Shaft L L Change-Over Spring L L Lever Assembly L5BA00862 L5BA0662 L5BA Grip Assembly L5BA00823 L4BA00823 L4BA Binding Screw L5BA L5BA plate L5BU L5BU L5BU L5BU L5BU L5BU Hex Screw L L Brake Spring L L Cam Guide L5BA L Free Chain Knob L L Plate U L Free Chain Spring L L Spring Holder L5BA L5BA Slotted Nut M Split Pin Load Chain LCL500NP LCL505NP LCL5028NP LCL5030NP 53 Chain Stopper Link L5BA L5BA L5BA L5BA Warning Tag WTAG9 53

5 9.2 Additional 6 and 9 Ton CAUTION MODEL L4 AND MODEL L5 CHAIN IS NOT INTERCHANGEABLE. Figure and 9 Ton Figure No. 2 Hook Assembly L5BU Latch Assembly L5BA Top Hook Complete Set Top Yoke Assembly 5 Socket Bolt 6 Lever Nut Per 7 Idle Sheave 8 Shaft Assembly 9 Shaft Stopper Pin Ton 9 Ton L5BA09000 L5BA L5BA09007 L5BA L L5BA L L Figure No. 0 Bottom Hook Complete Set Hook Assembly 2 Latch Assembly 3 Bottom Hook Yoke Assembly 4 Socket Bolt 5 Lever Nut 6 Idle Sheave 7 Shaft Assembly 8 Shaft Stopper Pin 9 plate C 20 Chain Pin 2 Slotted Nut 22 Split Pin 23 plate 24 Load Chain 25 Chain Stopper Link 26 Warning Tag Per 6 Ton L5BU06002 L5BA09002 L5BU L5BA L5BA06307 L5BA09007 L5BA06303 L5BA L L5BU L5BU FT L5BA L L L4BH M LCL5030NP L5BA WTAG9 9 Ton L

6 9.3 Optional Figure 9-4 Load Limit Warning Handle Load Limit Warning Ha Fig. No. Lever Assembly 2 Grip Assembly 3 Brake Cover andle Per 4 Plate w/rivets 5 LLWH Warning Label ¾ Ton Ton Y3SU008- Y3SU Y3SE Y3SU008- Y3SU ½ Ton 2 Ton Y3SU Y3SU Y3SU L423S008 Y3SU Y3SU Y3SU ¾ Ton 3 Ton 6 Ton Y3SU Ton L5BU L5BU L5BU

7 9.3 Optional Figure 9-5 Bullard, Shur-Loc and Inspection Hooks Bullard Hooks Fig. No. Per Bullard Top Hook Complete Set Bullard Hook Assembly Top Yoke Kit Button Head Screw Flexloc Nut Warning Tag Bullard Bottom Hook Complete Set Bullard Hook Assembly Bottom Yoke Kit Button Head Screw Flexloc Nut ¾ Ton Ton ½ Ton 2 Ton 2 ¾ Ton TYKITL TYKITL TYKITL WTAG6* BYKITL L5008 BYKITL505 BYKITL Warning Tag* WTAG6* * with Bullard Hook(s) must have WTAG6 and WTAG9 installed. (Seee page 5 for WTAG9). 3 Ton TYKITL BYKITL Ton 9 Ton

8 9.3 Optional Shur-Loc Hooks Fig. No. 7 2 Shur-Loc Top Hook Complete Set Shur-Loc Hook Assembly Per ¾ Ton Ton ½ Ton 2 Ton 2 ¾ Ton 3 Ton Top Yoke Kit TYKITL5008 TYKITL505 TYKITL5028 TYKITL Button Head Screw Flexloc Nut Warning Tag WTAG6* 8 Shur-Loc Bottom Hook Complete Set Shur-Loc Hook Assembly Bottom Yoke Kit BYKITL5008 BYKITL505 BYKITL5028 BYKITL Button Head Screw Flexloc Nut Warning Tag WTAG6* * with Shur-Loc Hook(s) must have WTAG6 and WTAG9 installed. (See page 5 for WTAG9). Inspection Hooks Fig. No. Per ¾ Ton Ton ½ Ton 2 Ton 2 ¾ Ton 3 Ton Top Hook Complete Set Hook W/Latch & Yoke THKITL5008 THKITL500 THKITL505 THKITL5020 THKITL5028 THKITL Button Head Screw Flexloc Nut Bottom Hook Complete Set Hook W/Latch & Yoke BHKITL5008 BHKITL500 BHKITL505 BHKITL5020 BHKITL5028 BHKITL Button Head Screw Flexloc Nut

9 9.3 Optional Figure 9-6 Shipyard Hooks Shipyard Hooks Fig. No. Per ½ Ton 3 Ton Top Hook Complete Set Top Hook Assembly L5BZ0500 L5BZ Latch Assembly L5BZ0507 L5BZ Warning Tag WTAG6* 5 Bottom Hook Complete Set Bottom Hook Assembly L5BZ0502 L5BZ Latch Assembly L5BZ0507 L5BZ Warning Tag WTAG6* * with Shipyard Hook(s) must have WTAG6 and WTAG9 installed. (See page 5 for WTAG9). 58

10 9.3 Optional Figure 9-7 Top Hook Extender Top Hook Extender Fig. No. Per ¾ Ton Ton ½ Ton 2 Ton 2 ¾ Ton 3 Ton Top Hook Extender Bottom Hook Assembly L5BU00802 L5BU0002 L5BU0502 L5BU02002 L5BU02802 L5BU Latch Assembly L5BA00807 L5BA0007 L5BA0607 L5BA02507 L5BA Chain Pin L M30405 L5BA L4BH Slotted Nut M M M M Split Pin Load Chain FT LCL500NP LCL505NP LCL5028NP LCL5030NP 8 Extension Block Top Yoke Kit TYKITL5008 TYKITL505 TYKITL5028 TYKITL Bottom Yoke Kit BYKITL5008 BYKITL505 BYKITL5028 BYKITL5030 Button Head Screw Flexloc Nut

11 9.3 Optional Figure 9-8 Slip Clutch Slip Clutch Fig. No. Part per Capacity (Tons) ¾ ½ 2 2 ¾ Friction Clutch L5FA L5FA Spacer L5FA L5FA Select Pawl L L Spring Shaft L L Select Pawl Spring L L Lever Assembly L5BA00862 L5BA0662 L5BA Grip L5BA00823 L4BA00823 L4BA Binding Screws L5BA L5BA plate L5BU L5BU L5BU L5BU L5BU L5BU L5BU Warning Label L5FA L5FA06992 L5FA Hex Cap Screw L L Brake Spring L5FA L5FA Cam Guide L5FA L5FA Free Chain Knob L5FA L5FA plate U L Free Chain Spring L5FA L5FA Spring Holder L5FA L5FA Slotted Nut M Split/Cotter Pin L5BU

12 NOTES 6

13 NOTES 62

14 NOTES 63