The Road to Net Zero at Wastewater Treatment Plants. NEWEA 2016 Annual Conference Presenter: Paul Hughes
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1 The Road to Net Zero at Wastewater Treatment Plants NEWEA 2016 Annual Conference Presenter: Paul Hughes 1
2 Organic Rankine Cycle (ORC) technology captures low grade waste heat to generate emission- free electricity without addi<onal fuel. 2
3 Organic Rankine Cycle = Waste Heat to Power Not a turbine WASTE HEAT/HOT WATER F / C Recover heat from hot water.low to boil working.luid Use pressure of expanded working.luid to spin a drive shaft connected to a generator 3
4 Low Temp ORC Global Installations Austria Canada Croa<a* Czech Republic France Germany Italy Japan* Romania Slovakia United Kingdom* United States 4
5 Woody Biomass Air Burners PGFireBox Fueled with untreated, unchipped woody biomass in Florida In Italy on Agras Boiler Fueled with wood chips On a Uniconfort Boiler heated by hopper fed lumber yard waste in central Oregon 5
6 Geothermal, Nevada Gross Power Output: up to 75kWe Thermal Heat Input: 660kWt Hot Water Input Range: 112 C Hot Water Flow: 150 GPM Air Cooled Condenser 6
7 District Heating System Turbina a gas 82 Mwe Acqua raffr. di 120 C 7
8 Clean, Distributed Power Biomass Boiler Reciproca<ng Engines Biogas Boilers Geothermal/Oil & Gas Wells Solar Thermal Process Heat Find the heat 8
9 Waste Heat from Sta;onary Engines Typical Energy Split in a Sta<onary Engine Waste Heat 5% Fric<on Losses 100% Applied Fuel Energy Low Temp High Temp Waste Heat Waste Heat 27% Radiator 35% Exhaust Gas Organic Rankine Cycle (ORC) process generates clean electric power Power Output Energy 33% Effec<ve Power 9
10 Engine Installation in Oil & Gas 10
11 LandYill Biogas, France On 4 Jenbachers Effective thermal solution Superior power output Customized physical plant Lower equipment cost and maintenance Packaged solution Power+ ORC meets variable engine load. 11
12 AD Biogas, Czech AD Biogas, Germany 12
13 on Diesel Engines, USA Dutch Harbor 13
14 The Radiator with a Payback ElectraTherm has 27 installs on engines including recently shipped US DoD system shown here, first ever radiator replacement plus heat- to- power Benefits: Complete Engine Radiator Replacement 10% - 12%+ Improved Fuel Efficiency Easily Transportable Limited Site ConstrucMon Payback 2-3 years (diesel) 1.1 MW Cummins Genset Containerized 1.1MW Cummins Genset + ORC Packaged in two 40- foot containers Exhaust Gas Heat Exchanger The Radiator with a Payback Video at hips://youtu.be/fca0fax8r84 POWER+ ORC Combined Engine and ORC Radiator 14
15 Bakken Oil Field 15
16 HESS Oil Well Emission Reduction Project Low Temperature ORC Solution 16
17 Why low temperature ORC? Emission Reduction Reduce/Eliminate the Flaring! Onsite Power Generation - Renewable No Gas Conditioning Needed Modular and Portable + Small Footprint Simple Grid Interconnect Reliable (97% uptime) - Remote Locations Low Capital & O&M Costs Alternative to Engine, Micro Turbine, and Fuel Cell Staff was already familiar/comfortable with Boilers 17
18 WASTEWATER TREATMENT PLANTS - Anaerobic Digestion 18
19 Waste Water Treatment Current Paradigm for Biogas- Fired Combined Heat & Power Anaerobic Digester Boiler Exis<ng Equipment New Equipment Biogas Cleanup Biogas Storage Engine GenSet Cost: $Millions RESULTS: Power produc<on and less flaring but O O O Intensive annual maintenance O Emissions O Complex installa<on and large footprint High capital cost Flare flame typically remains Biogas Flaring
20 Waste Water Treatment The New Paradigm with an ORC Anaerobic Digester Boiler Exis<ng Equipment New Equipment Cost: < $500,000 RESULTS: Power produc<on with ü ü ü ü ü Much lower capital cost Greatly reduced maintenance Flare greatly reduced or eliminated ü Reduced emissions No PPA hassle; offset onsite use ü Simple installa<on and small footprint No gas treatment or storage No Biogas Flaring
21 POWER+ WASTEWATER TREATMENT PLANT Biogas U<liza<on 21
22 22
23 Paul Hughes Mobile: ElectraTherm, Inc
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