Driving the future. Combustion Engine, Torsional Vibration & Measurement Systems
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1 Open Technology Forum 2011 Driving the future Combustion Engine, Torsional Vibration & Measurement Systems Andreas Braun, R&D Manager AFT Atlas Fahrzeugtechnik GmbH May 18th 2011
2 Driving the future - Combustion Engine, Torsional Vibration & Measurement Systems 1. Introduction 2. Challenges In Combination With Combustion Engines 3. Torsional Vibration Analysis & Its Requirements 4. Measurement System & Software for Torsional Vibration Analysis 5. Conclusion
3 1. Introduction: Trends for 2030 Vehicle Drive Systems at the start of 2011* Diesel; 26,65% Hybride; 0,09% Otto; 72,10% Others; 1,25% LPG / CNG; 1,16% Electro; 0,01% * Source: "Shell Passenger Car Scenario up to 2030"
4 1. Introduction: Current Facts & Figures Vehicle Trends for 2030* Diesel 37% Others 26% Hybride 20% Otto 37% Others 4% Electro 2% * Source: German Federal Motor Vehicle Office (KBA), 2011
5 2. Challenges In Combination With Combustion Engines Samples for Engineering Clutches: Clutch engagement behaviour Vibration tests,, Wear tests, Malfunction tests Vibration damper: Vibration tests, Adaption to different engines, Malfunction tests Gearboxes: Optimization of gearshift Noise tests Camshaft phasing systems: Analysis of basic principles, Development of control algorithms, Adaption to different engines
6 2. Challenges In Combination with Combustion Engines Crankshaft as a Vibration System
7 3. Torsional Vibration Analysis & Its Requirements Intake camshaft Valve gear pressure Powertrain noise Exhaust camshaft Crankshaft temperature Ch1 Ch2 transm. engine wheel MR sensors Ch3 MRS adapter ECU CAN-Bus e.g. Measurement Module Ethernet Tornado Presentation
8 3. Torsional Vibration Analysis & Its Requirements Precise and angle synchronous recording is required (constant) High Speed Counter C0 C1 C2 C3 Ticks t Base for calculation of different angle parameters
9 4. Measurement System & Software for Torsional Vibration Analysis The all-rounder and specialist for torsional vibration analysis High resolution measurement of speed, PWM, analogue, digital & audio signals Continuous measurement of transient processes Dynamic torsional & vibrational analysis Rotational Analysis & High-Speed Data Acquisition
10 4. Measurement System & Software for Torsional Vibration Analysis Timing drives incremental encoder Powertrain speed sensors camshaft 1 camshaft 2 crankshaft analogue inputs sensor adapters Ch1 Ch2 Ch3 transm. engine micro wheel MR sensors digital inputs CAN inputs ETHERNET MARC + OpeRa
11 4. Measurement System & Software for Torsional Vibration Analysis Special software for torsional vibration analysis Test-bench (stationary) & in-vehicle (mobile) applications Extension for high speed measurement & data recording OpeRa, special software for rotational analysis, turns PikesPEAK into a specialist Combination of specialized hardware and software
12 4. Measurement System & Software for Torsional Vibration Analysis Calculation of order analysis Display curves in different styles i.e. waterfall diagram or color map Hz
13 4. Measurement System & Software for Torsional Vibration Analysis OpeRa Order Analysis Sample Torsional Angle and Speed
14 5. Conclusion Growing challenges for measurement systems Continuing optimization of combustion engines till 2030 On-going cycle: Improving vehicles and components = Improving measurement systems
15 Driving the future Andreas Braun, R&D Manager AFT Atlas Fahrzeugtechnik GmbH AFT Atlas Fahrzeugtechnik GmbH Gewerbestrasse 14 D Werdohl
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