Förderanlagen Magdeburg. FAM Mineral Processing Plants

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1 Förderanlagen Magdeburg FAM Mineral Processing Plants

2 FAM Scope of Services 26 3 Mineral Processing Mining Industry The Mineral Processing Experts 18 Power Plants References for turn-key plants Efficient and easy-to-handle solutions High standards for quality and safety German know-how 26 Metallurgical Industry Engineering and fabrication in one hand 3 Cement Industry 6 Building Material Industry 20 Chemicals Industry 7 Fertilizer Industry 8 Products 15 Hopper Stations 17 Crushing Plants 28 Mineral Grinding Plants 21 Silo Plants 31 2 Feeders 30 Roller Sizers 30 Crushers 23 Mills 7 Coke plant in Germany Longitudinal stockyard with stacker and bridge-type reclaimer stockyard capacity 2 x t belt conveyor system wagon thawing up installation Processing plant with 2 impact hammer mills PHM1620 and dedusting mobile semi-mobile stationary Separators 24 Fabrication 30 Plant Services Crushing plant with heavy-duty apron feeder and heavy-duty double roller crusher

3 Förderanlagen Magdeburg Turn-key Plants crushing sizing grinding drying sifting 3 Coke plant in Germany Coal processing with 2 impact hammer mills PHM1620MVD rotor diameter 1600 mm rotor width 2000 mm input mm output 95 % < 10 mm coal 400 t/h

4 Giant Crushing Plants Giant crushing plant in Canada with double feeding hopper 2 x 900 m 3 and 2 heavy-duty apron feeders AF3400x20 oil sand 2 x t/h 4

5 Förderanlagen Magdeburg In-pit Crushing Processing plant in Canada with semi-mobile crushing plant feeding hopper 800 m3 oil sand 8000 t/h 5 Ore opencast mine in Russia Large-scale conveyor system on sleepers and pontoons shiftable and extendible tail drive station on crawlers 3 x 710 kw overburden 4800 t/h

6 Mobile Crushing Plants Cement plant in Germany Crushing plant on crawlers with hammer crusher PHB2022 limestone 1000 t/h Cement plant in Germany Mobile in-pit crushing plant with double rotor hammer crusher DRHB2222 limestone 1000 t/h 6 Cement plant in Russia Mobile in-pit crushing plant with jaw crusher KSB1209 limestone 300 t/h Opencast mine in Russia crushing plant on crawlers with impact crusher PB1314 chalk 1000 t/h

7 Förderanlagen Magdeburg Cement plant in Germany Complex in-pit conveying system with silo feeding equipment limestone 2700 t/h In-pit crushing system in Canada 3 semi-mobile crushing plants with heavy-duty apron feeders AF3400x21 and AF3940x15 feeding material 2800 mm oil sand 3 x 8000 t/h Semi-mobile Plants 7

8 Primary Crushing In-pit classifying plant in Germany Pre and secondary crushing classification to 10 grain-sizes gravel, chippings 800 t/h Pre crushing plant, with reciprocating feeder SWA1450, roller sizer RR1530, single roller crusher EWB Gypsum quarry in Germany open-pit conveyor system gypsum 150 t/h Cement plant in Vietnam hopper stadion for aggregates

9 Förderanlagen Magdeburg Secondary Crushing Cement plant in Vietnam Secondary crushing plant with double roller crusher ZWB1212 rotor diameter 1200 mm rotor width 1200 mm input 300 mm output < 60 mm clay 450 t/h Cement plant in Syria Automatically truck loading station 9 Cement plant in Vietnam Processing plant with apron feeder AF1300x9.5 double roller crushers ZWB1612 and ZWB1212 clay 450 t/h

10 Crushing & Drying Impact crusher PB0808PM with hot gas drying system rotor diameter 800 mm rotor width 800 mm input 120 mm output 20 mm limestone 60 t/h 10 Hot gas generator for the air stream grind drying system

11 Förderanlagen Magdeburg Grinding & Drying Limekiln in Germany Comlex crushing and grind-dryingplant with dedusting and automatically silo truck loading station limestone 70 t/h 11 Impact hammer mill PHM1212 with hot gas drying system rotor diameter 1200 mm rotor width 1200 mm input 20 mm output 6,3 mm limestone 70 t/h

12 Air Sifting High performance air stream separator output < 90 μm limestone 20 t/h 12 Impact hammer mill PHM1012 rotor diameter 1000 mm rotor width 1200 mm input 6,3 mm output 0,8 mm limestone 60 t/h

13 Förderanlagen Magdeburg Classifying Limekiln in Germany Crushing and grind-drying plant with impact crusher PB0808PM impact hammer mill PHM1212 and impact hammer mill PHM1012 limestone 70 t/h Gypsum works in Germany Handling and loading plant for gypsum and anhydrite Automatically silo truck loading station 13

14 FAM Feeding Hoppers Limekiln in Germany Compact crushing plant with 100 m 3 feeding hopper heavy-duty apron feeder AF1800x16.7 slat width 1,8 m centre diståance 16,7 m feeding material 1400 mm and spillage conveyor limestone 650 t/h Processing plant in Canada Erection of a bunker system hopper capacity 3600 m 3 with two heavy-duty apron feeders AF3000x22 oil sand 2 x 4250 t/h 14

15 Förderanlagen Magdeburg Heavy-duty apron feeder AF3000x22 slat width 3 m centre distance 22 m oil sand 4250 t/h Apron Feeders Heavy-duty apron feeders AF3400x20 slat width 3.4 m centre distance 20 m feeding material up to 2800 mm oil sand t/h Feeding hopper station with heavy-duty apron feeder AF3400x20 oil sand t/h 15

16 Reciprocating Feeders Reciprocating feeder SWA1450 feeding width 1400 mm feeding length 5000 mm feeding material up to 1000 mm gypsum 150 t/h Roller sizer RR1530 roller sizer width 1500 mm roller sizer length 3000 mm input 1000 mm peeling 150 mm gypsum 150 t/h Drag bar feeder TKF1400x15 troughed width 1400 mm drive power 132 kw petrol coke 1000 t/h 16

17 Förderanlagen Magdeburg Roller sizer RR1436 roller sizer width 1400 mm roller sizer length 3600 mm input 30 mm peeling 100 mm coal 1400 t/h Roller Sizers Continuous roller crusher DLWB1022 rotor diameter 1000 mm rotor width 2200 mm input 1200 mm output 200 mm coal 600 t/h Coaling installation in Germany Roller sizers RR2256 input 400 mm peeling 200 mm and RR2473 input 200 mm peeling 50 mm coal 2400 t/h 17

18 FAM Crushers & Mills FAM Jaw crushers with throughput rates up to 450 m 3 /h Divisions according to H. Schubert very hard hard mediu FAM Ball Mills with girth gear drive up to 4500 kw power capacity coarse 1000 mm 100 mm Jaw crushers SAG mills FAM Attritor mills producing slurries or powder < 15 μm medium 10 mm fine fine Roller mills 1 mm Rod mills 18 very fine 100 µm Ball mills Impact mills 10 µm FAM Impact crushers with throughput rates up to 2000 m 3 /h very fine 1 µm Attritor mills

19 Förderanlagen Magdeburg Ranges of the upper limit grain sizes for input and output materials m hard soft moist and sticky Hammer crushers 1000 mm Impact crushers coarse Roller crushers 100 mm medium FAM Double roller crushers with throughput rates up to 5000 m 3 /h 10 mm Hammer mills 1 mm fine FAM Hammer crushers with throughput rates up to 1800 m 3 /h Special hammer mills 100 µm fine very fine µm 1 µm very fine FAM Hammer mills with throughput rates up to 800 m 3 /h

20 Roller Crushers Cement plant in Vietnam Materials handling system with apron feeder AF1300x9.5 double roller crusher ZWB1612 and longitudinal stockyard with stacker and portal scraper pozzolana 300 t/h Cement plant in Germany Complex materials handling system with double roller crusher ZWB1012 and longitudinal stockyard for aggregates with stacker and 2 side scraper reclaimers 20 Double roller crusher ZWB1612 rotor diameter 1600 mm rotor width 1200 mm input 600 mm output < 90 mm pozzolana 300 t/h

21 Förderanlagen Magdeburg FAM Double roller mills with throughput rates up to 300 m 3 /h Roller Mills Roller mill WM1006 rotor diameter 1000 mm rotor width 600 mm input 16 mm output < 4 mm gravel 50 t/h Double roller crusher ZWB1012 rotor diameter 1000 mm rotor width 1200 mm input up to 500 mm output 95 % < 100 mm clay 120 t/h Power plant in Germany Compact processing plant for mixed fuels with shear roller crusher 21

22 Single Roller Crushers Single roller crusher EWB1220 rotor diameter 1200 mm rotor width 2000 mm input 1200 mm output 150 mm foam mortar 80 t/h Single roller crusher EWB1614 rotor diameter 1600 mm rotor width 1400 mm input 800 mm output 150 mm gypsum 150 t/h 22 Double roller crusher ZWB1612 rotor diameter 1600 mm rotor width 1200 mm input up to 500 mm output 95 % < 50 mm shale 200 t/h

23 Förderanlagen Magdeburg Double Roller Crushers Crushing plant in Canada with double roller crusher SZWB2015 and apron feeder AF2400x14 Double roller crusher SZWB2015 heavy-duty type rotor diameter 2000 mm rotor width 1500 mm input 900 mm output 200 mm FAM Double roller crushers with throughput rates up to 5000 m 3 /h Crushing roll heavy-duty type diameter 2000 mm 23

24 Jaw Crushers Jaw crusher ESB1209G feed opening 1200 x 900 mm input max. 500 mm output max. 200 mm aggregates 250 t/h 24 Impact crusher PB1010 rotor diameter 1000 mm rotor width 1000 mm input up to 400 mm output max. 150 mm xylit 2 x 5 m3/h Impact crusher PB1312 rotor diameter 1300 mm rotor width 1200 mm input 600 mm output < 55 mm anhydrite 150 t/h Impact mill PM1424 rotor diameter 1400 mm rotor width 2400 mm input max. 100 mm output 30% < 2; 45% > 4 mm rock salt 600 t/h

25 Förderanlagen Magdeburg Impact Crushers FAM Impact crushers with throughput rates up to 2000 m3/h Gravel works in Germany Processing plant with impact crusher PB1212 limestone 180 t/h Opencast mine in Germany In-pit crushing plant with impact mill PM1212 dolomite, graywacke 150 t/h Building material plant in Germany Semi-mobile processing plant with impact crusher PB1008 building rubbish 80 t/h 25

26 Hammer Crushers Cement plant in Pakistan Processing plant and longitudinal blending bed stockyard capacity 2 x t with stacker and bridge-typereclaimer mixture of limestone and clay 1200 t/h Crushing plant with apron feeder AF2100x10 and impact hammer crusher PHB2025R rotor diameter 2000 mm rotor width 2500 mm input 1000 mm output < 25 mm limestone 700 t/h Impact hammer crusher PHB1616 rotor diameter 1600 mm rotor width 1600 mm input 1000 mm output 25 mm limestone, kaolin 275 t/h 26 Impact hammer crusher PHB1212 rotor diameter 1200 mm rotor width 1200 mm input max. 200 mm output 40 mm gypsum, anhydrite 200 t/h

27 Förderanlagen Magdeburg Double Rotor Crushers Double rotor hammer crusher DRHB2018R rotor diameter 2000 mm rotor width 1800 mm input max.1200 mm output 90 % < 30 mm drive power 2 x 400 kw limestone 1000 t/h Cement plant in Germany Compact crushing plant with double rotor hammer crusher and dedusting limestone 1000 t/h 27 Hopper station with apron feeder AF1800x14.2 heavy-duty type slat width 1,8 m centre distance 14,2 m feeding material max mm limestone 1000 t/h

28 Impact Hammer Mills 2 Impact hammer mills PHM1620MVD rotor diameter 1600 mm rotor width 2000 mm input max. 80 mm output 95 % < 10 mm coal 400 t/h Impact hammer mill PHM1212 rotor diameter 1200 mm rotor width 1200 mm input 5-50 mm output < 1,25 mm gypsum 40 t/h 28 Processing plant with impact hammer mill PHM2028 rotor diameter 2000 mm rotor width 2800 mm input 12 mm output < 6,3 mm coal 700 t/h Heatable impact hammer mill PHM1214 rotor diameter 1200 mm rotor width 1400 mm input mm output 8 mm coal 150 t/h

29 Förderanlagen Magdeburg Special Hammer Mills Grind-drying plant in Argentina with hammer mill SHM1414 and air stream separator LSS2500 input 50 mm output < 125 μm gypsum 15 t/h FAM Hammer mills with throughput rates up to 800 m3/h 29 Gypsum works in Germany Grind-drying plant with impact hammer mill PHM1210 and hammer mill SHM1414 with air stream separator LSS2300 input 60 mm output < 90 μm gypsum 19 t/h

30 Large Ball Mills Mineral grinding plant for slurries with two wet grinding lines and two-stage classifyer 2 ball mills NBc360x750 over flow discharge type installed capacity 1350 kw mean size F μm mean size P80 25 μm limestone 2 x 53,2 t/h Hydrocyclone classifying of wet grinding limestone in a FGD - plant 30 Large ball mills NBc type with one-stage hydrocyclone classifier in a copper concentrator upstream of the flotation process

31 Förderanlagen Magdeburg Compact Ball Mills Wet ball mills SBc280x650 for the limestone grinding process of a FGD - plant over flow discharge type installed capacity 630 kw mean size F μm mean size P80 25 μm Rod mill for hard minerals grinding such as fireclay or quartz 31 Wet ball mill SBc260x525 for FGD operations dislarge type: overflow Installed Power 450 kw Cornsize F μm Cornsize P80 29 μm

32 Engineering Semi-mobile giant crushing plant oil sand 8000 t/h Fe Stationary giant crushing plant oil sand 2 x t/h 32 Hopper station with apron feeder AF3940x15 oil sand 8000 t/h

33 Förderanlagen Magdeburg Know-how FAM service staff to adjust the driving pinion of a ball mill NBc360x750 type In the FAM-Technikum we demonstrate with different crushers trial crushing procedures and in the laboratory we analyse the quality, grain sizes and moisture of the respective final products. Plant layout for a turn-key processing and classifying plant to separate up to 13 grain sizes 1 CNC boring of a jaw crusher case x /2 2/5 5/8 8/11 11/16 16/22 22/32 45/56 32/45 16/32 5/16 0/5

34 Fabrication Case and rotor of the heavy-duty impact crusher PB1822PPM rotor diameter 1800 mm rotor width 2200 mm input max mm output 90 % < 30 mm Limestone 1000 t/h Double rotor hammer crusher DRHB2018R rotor diameter 2000 mm rotor width 1800 mm input max mm output 90 % < 30 mm drive power 2 x 400 kw limestone 1000 t/h 34 Rotor of the impact crusher PB1414 rotor diameter 1400 mm rotor width 1400 mm

35 Förderanlagen Magdeburg Plant Services Assembly of a heavy-duty apron feeder AF3400x20 slat width 3,4 m centre distance 20 m feeding material up to 2800 mm oil sand t/h FAM Service staff CNC Turning of large-dimension drive shafts up to 50 t for heavy-duty apron feeders Assembly and test run of 3 wet ball mills SBc260x600 for the limestone grinding process of FGD - plants installed capacity 460 kw mean size F μm mean size P80 44 μm 35 Assembly of large-dimension drive shafts for heavy-duty apron feeders

36 Flexibility And More Mineral Processing Turn-key plants and systems by FAM for Chemical and fertilizer works Gypsum and lime industries Coal fired power plants Metallurgical industries Opencast mines and quarries Cement plants Sea and river ports Equipment and handling systems for mining, conveying, storing, reclaiming, crushing, grinding, blending, loading and unloading of minerals and raw materials Bucket wheel excavators Bucket ladder excavators Transfer conveyors on crawlers Large-size belt conveyors Head and tail drive stations Stackers and spreaders Tripper cars with boom Hopper cars Cable reel cars Transport crawlers Conveyor bridges Scraper reclaimers Blending beds Bucket wheel reclaimers Stacker-reclaimers Belt conveyors Pipe conveyors Drag bar feeders Apron feeders Roller sizers Jaw crushers Roller crushers and mills Impact crushers and mills Hammer crushers and mills Ball and rod mills Truck loading plants Train loading stations Wagon unloading stations Shiploaders Ship unloaders made by FAM FAM Magdeburger Förderanlagen und Baumaschinen GmbH Sudenburger Wuhne Magdeburg Postfach Magdeburg / Germany Phone +49-(0)3 91 / Fax +49-(0)3 91 / sales@fam.de internet FAM118_E_12_11_27_the-red-point.de