Slot Milling, Grooving, Milling of Cooling Fins

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1 , rooving, Milling of Cooling Fins Milling Tools in New Dimensions of Performance for High-Strength Aluminum, Steel, Stainless Steel and Cast Iron CNC Turning Machines: Short Chips, ood Automation High Cutting Performance, Similar to rooving CNC Machining centers: Slot Milling with Interrupted Cut Inner and Outer Profiles Manufacturer of Precision Tools since 1974 INNOVATION PRECISION INDIVIDUALITY QUALITY SERVICE

2 Table of Contents Toolholders and Discs Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Special Toolholders with locating bore Sawblade arbor Assembling instruction Cutting data

3 Slot Milling, rooving, Milling of Cooling Fins With PolyMILL and TriMILL solid carbide inserts, mimatic sets the bar for grooving and profile milling applications. With more then a decades worth of applications involving industry leading customers Mimatic is an established brand at the forefront of these applications. mimatic meets the permanent demand for higher power and larger cutting depths with new innovations. With the latest product development DeepMILL, the limit of the impossible has been exceeded again by mimatic - and this time by a quantum leap. n Larger range of applications n Defined tooth and cutting edge geometry n mimatic core competence: Polygon interface g Quadrogon interface n High performance coatings n Internal coolant direct to the edges n Clamping with only one center screw n Special chip space geometry The Result of mimatic Development: DeepMILL with a Up to Tenfold Cutting Performance. Sectional drawing of DeepMILL- 3

4 Milling Tools in New Dimensions of Performance - n With DeepMILL- can be milled up to shoulders n Cutting edges on the face can be used for special machining operations n On request: Increased cutting depths (S) achievable with reductions in speed/feed + Re-sharpen-Service 2x + Minimum distance for operations to shoulders: 0,001 - n DeepMILL- is the economical alternate to DeepMILL- + deeper cutting depths + more cost-effective Minimum distance to shoulders: 1,8 n On request: Increased cutting depths (S) achievable with reductions in speed/feed n Re-sharpen-Service: 1x The mimatic Polygon Interface A Success Story with Continuous Evolution: Quadrogon mimatic Polygon Interface mimatic Quadrogon* Interface Since their development and launch in 1994, the mimatic polygon interface is the guarantee for high cutting performance with maximum precision and repeatability in the circular milling. In the tool systems PolyMILL and Poly- REAM, the polygon interface enables the reliable circular thread milling and reaming as well as T-slot milling and grooving. In many practical applications, the interface has established itself as a key factor for successful milling operations under difficult conditions. With the development of the new tool systems DeepMILL and PolySAW, the development of the polygon interface has evolved as well. Under the brand name mimatic Quadrogon, the interface has been optimized specifically for the needs of this new mimatic highperformance tool. * patent-protected. 4

5 Ø 32 Connectable in accordance with BLUecoMPETENCE» mimatic mi» Driven Tool Holders Basic Holders Cutting data see page 12 Carbide coating see page 118 Form B Form A Complete holder Spare Parts ** dh6 L1 L2 d1 System Typ DIN Bestell-Nr. Screwdriver Size B , SW A , SW B , SW A , SW B SW A SW B SW A SW 4 Milling Discs Type 11 = max. 10,5 Nm Type 13 = max. 24,5 Nm Milling depth max. Recoended cutting depth of the 1st cut for a material with approx. 800 N/² Disc is included in the delivery System Type A* S max. S1 X D E B Number of teeth Order No. TINAMATIC Deliverable ,2 5,0 0, ,6 5,0 0, ,2 5,0 0, ,6 5,0 0, ,2 5,0 0, ,6 5,0 0, ,2 5,0 0, ,6 4,0 0, ,5 5,0 1,8 32 4,15 2, ,5 5,0 1,8 32 4,15 2, ,5 5,0 1,8 32 3,65 0, ,5 5,0 1,8 32 3,65 0, ,5 5,5 1, ,5 5,0 1, ,5 4,0 1, ,5 4,0 1, * narrower widths, see PolySAW ** more spare parts see page 11 5

6 Ø 40 Connectable in accordance with BLUecoMPETENCE» mimatic mi» Driven Tool Holders Basic Holders Cutting data see page 12 Carbide coating see page 118 Form B Form A Complete holder Spare Parts ** dh6 L1 L2 d1 System Typ DIN Bestell-Nr. Screwdriver Size B , SW A , SW B SW A SW B SW A SW B SW A SW 3 Milling Discs Type 13 = max. 24,5 Nm Type 16 = max. 6 Nm Milling depth max. Recoended cutting depth of the 1st cut for a material with approx. 800 N/² Disc is included in the delivery System Type A* S max. S1 X D E B Number of teeth Order No. TINAMATIC Deliverable ,0 5,0 0, ,2 5,0 0, ,0 5,0 0, ,2 5,0 0, ,0 5,0 0, ,2 5,0 0, ,0 5,0 0, ,2 4,5 0, ,0 5,0 1,8 40 4,15 2, ,5 5,0 1,8 40 4,15 2, ,0 5,0 1,8 40 3,65 0, ,5 5,0 1,8 40 3,65 0, ,0 6,0 1, ,5 6,0 1, ,0 6,0 1, ,5 4,5 1, * narrower widths, see PolySAW ** more spare parts see page 11

7 Ø 50 Connectable in accordance with BLUecoMPETENCE» mimatic mi» Driven Tool Holders Basic Holders Cutting data see page 12 Carbide coating see page 118 Form B Form A Complete holder Spare Parts ** dh6 L1 L2 d1 System Typ DIN Bestell-Nr. Screwdriver Size B SW A SW B SW A SW B SW A SW B SW A SW 3 Milling Discs Type 16 = max. 6 Nm Type 19 = max. 10,5 Nm Milling depth max. Recoended cutting depth of the 1st cut for a material with approx. 800 N/² Disc is included in the delivery System Type A* S max. S1 X D E B Number of teeth Order No. TINAMATIC Deliverable ,0 7,0 0, ,0 7,0 0, ,0 7,0 0, ,0 7,0 0, ,0 7,0 0, ,0 7,0 0, ,0 7,0 0, ,0 7,0 0, ,5 5,0 1,8 50 4,15 2, ,0 5,0 1,8 50 4,15 2, ,5 7,0 1,8 50 3,65 0, ,0 7,0 1,8 50 3,65 0, ,5 7,0 1, ,0 7,0 1, ,5 7,0 1, ,0 6,5 1, * narrower widths, see PolySAW ** more spare parts see page 11 7

8 Ø 63 Connectable in accordance with BLUecoMPETENCE» mimatic mi» Driven Tool Holders Basic Holders Cutting data see page 12 Carbide coating see page 118 Form B Form A Complete holder Spare Parts ** dh6 L1 L2 d1 System Typ DIN Bestell-Nr. Screwdriver Size B SW A SW B SW A SW B SW A SW B SW A SW 3 Milling Discs Type 19 = max. 10,5 Nm Type 25 = max. 24,5 Nm Milling depth max. Recoended cutting depth of the 1st cut for a material with approx. 800 N/² Disc is included in the delivery System Type A* S max. S1 X D E B Number of teeth Order No. TINAMATIC Deliverable ,4 8 0, ,5 8 0, ,4 8 0, ,5 8 0, ,4 8 0, ,5 8 0, ,4 8 0, ,5 8 0, ,0 5 1,8 63 4,15 2, ,0 5 1,8 63 4,15 2, ,0 6 1,8 63 3,65 0, ,0 6 1,8 63 3,65 0, ,0 6 1, ,0 6 1, ,0 8 1, ,0 8 1, * narrower widths, see PolySAW ** more spare parts see page 11

9 Ø 80 Connectable in accordance with BLUecoMPETENCE» mimatic mi» Driven Tool Holders Basic Holders Cutting data see page 12 Carbide coating see page 118 Form B Form A Complete holder Spare Parts ** dh6 L1 L2 d1 System Typ DIN Bestell-Nr. Screwdriver Size B SW A SW B , SW A , SW B SW A SW B SW A SW 4 Milling Discs Type 35 = max. 24,5 Nm Type 25 = max. 24,5 Nm Milling depth max. Recoended cutting depth of the 1st cut for a material with approx. 800 N/² Disc is included in the delivery System Type A* S max. S1 X D E B Number of teeth Order No. TINAMATIC Deliverable ,5 10 0, ,9 10 0, ,5 10 0, ,9 10 0, ,5 10 0, ,9 10 0, ,5 10 0, ,9 10 0, ,5 6 1,8 80 4,15 2, ,5 6 1,8 80 4,15 2, ,5 6 1,8 80 3,65 0, ,5 6 1,8 80 3,65 0, ,5 8 1, ,5 8 1, ,5 8 1, ,5 8 1, * narrower widths, see PolySAW ** more spare parts see page 11 9

10 Connectable in accordance with BLUecoMPETENCE» mimatic mi» Driven Tool Holders Basic Holders with Location Bore Cutting data see page 12 Carbide coating see page 118 When using PolySaw, as well as DeepMill, the cutting depth is reduced by 6 or 7 Complete holder Spare Parts ** dh6 L L1 D D1 System Typ Bestell-Nr. Screwdriver Size SW SW SW 4 Saw Blade Arbors for mimatic Saw Blade Holders Type 16 = max. 6 Nm Type 19 = max. 10,5 Nm Type 25 = max. 24,5 Nm Cutting data see page 12 Carbide coating see page 118 When using PolySaw, as well as DeepMill, the cutting depth is reduced by 6 or 7 Complete holder Spare Parts ** dh6 L L1 D D1 System Typ Bestell-Nr. Screwdriver Size SW SW 4 Type 35 = max. 24,5 Nm Type 25 = max. 24,5 Nm 10 * narrower widths, see PolySAW ** more spare parts see page 11

11 / Assembly and Spare Parts - - : Clamping disc (-) + + : Set clamping discs (-) : Screw (- + -) Assembly notes Please tighten the clamping screw with the specified torque. In the selection of the DeepMILL basic holder and machine tool holder should be chosen the shortest possible setup. Service Please don't hesitate to take the advantage of the mimatic service. Mimatic engineers will offer machining recoendations to optimize your specific applications. Type Screw Spare Parts - - Clamping disc Set Clamping discs Type 09 M4 3,8 Nm Type 11 M6 10,5 Nm Type 13 M8 24,5 Nm Type 16 M5 6,0 Nm Type 19 M6 10,5 Nm Type 24 M8 24,5 Nm Type 35 M8 24,5 Nm 11

12 Technical Data Cutting Data Reference Values PolySAW / DeepMILL Material Strength TINAMATIC PolySAW DeepMILL Vc (m/min.) hm hm 1.1 eneral construction steel < 800 N/² ,01-0,02 0,01-0, Free cutting steel < 800 N/² ,01-0,02 0,01-0, Unalloyed cementation steel < 800 N/² ,01-0,02 0,01-0, Alloyed cementation steels < 1000 N/² ,01-0,02 0,01-0, Unalloyed heat-treatable steel < 850 N/² ,01-0,02 0,01-0, Unalloyed heat-treatable steel < 1000 N/² ,01-0,02 0,01-0, Alloyed heat-treatable steel < 800 N/² ,01-0,02 0,01-0,025 A 1.8 Alloyed heat-treatable steel < 1300 N/² ,01-0,02 0,01-0, Cast Steel < 850 N/² ,01-0,02 0,01-0, Nitriding steel < 1000 N/² ,01-0,02 0,01-0, Nitriding steel < 1200 N/² ,01-0,02 0,01-0, Ball bearing steel < 1200 N/² ,01-0,02 0,01-0, Spring steel < 1200 N/² ,01-0,02 0,01-0, Rapid steel < 1300 N/² ,01-0,02 0,01-0, Cold work tool steel < 1300 N/² ,01-0,02 0,01-0, Hot work tool steel < 1300 N/² ,01-0,02 0,01-0, Stainless steel, sulphured < 850 N/² ,01-0,02 0,01-0, Stainless steel, ferritic < 750 N/² ,01-0,02 0,01-0, Stainless steel, martensitic < 900 N/² ,01-0,02 0,01-0,025 R 2.4 Stainless steel, ferritic/martensitic <1100 N/² ,01-0,02 0,01-0, Stainless steel, austenitic/ferritic < 850 N/² ,01-0,02 0,01-0, Stainless steel, austenitic < 750 N/² ,01-0,02 0,01-0, Heat-resisting steel < 1100 N/² ,01-0,02 0,01-0, Flake-graphite cast iron N/² ,01-0,02 0,01-0, Flake-graphite cast iron N/² ,01-0,02 0,01-0, Spheroidal graphite cast iron N/² ,01-0,02 0,01-0,025 F 3.4 Spheroidal graphite cast iron N/² ,01-0,02 0,01-0, Whiteheart malleable cast iron N/² ,01-0,02 0,01-0, Whiteheart malleable cast iron N/² ,01-0,02 0,01-0, Blackheart malleable cast iron N/² ,01-0,02 0,01-0, Blackheart malleable cast iron N/² ,01-0,02 0,01-0, Aluminium (unalloyed, low alloyed) < 350 N/² 0,01-0,02 0,01-0, Aluminium alloys < 0,5% Si < 500 N/² 0,01-0,02 0,01-0, Aluminium alloys 0,5-10% Si < 400 N/² 4.4 Aluminium alloys 10-15% Si < 400 N/² 4.5 Aluminium alloys > 15% Si < 400 N/² 4.6 Cooper (unalloyed, low alloyed) < 350 N/² ,01-0,02 0,01-0, Copper wrought alloys < 700 N/² 4.8 Cooper special alloys < 200 HB 4.9 Cooper special alloys < 300 HB N 4.10 Cooper special alloys > 300 HB 4.11 Brass, short-chipping, Bronze, Red brass < 600 N/² ,01-0,02 0,01-0, Brass, long-chipping < 600 N/² 4.13 Thermoplastic ,01-0,02 0,01-0, Thermosetting plastic ,01-0,02 0,01-0, Fibre-reinforced plastics Magnesium and magnesium alloys < 850 N/² 4.17 raphite ,01-0,02 0,01-0, Wolfram and wolfram alloys Molybdenum and molybdenum alloys Pure nickel Nickel alloys ,01-0,02 0,01-0, Nickel alloys < 850 N/² ,01-0,02 0,01-0, Nickel-chrome alloys Nickel- and cobalt alloys < 1300 N/² S 5.6 Nickel- and cobalt alloys < 1300 N/² 5.7 High temperature alloys < 1300 N/² 5.8 Nickel-cobalt-(chrome-) alloys < 1400 N/² 5.9 Pure Titanium < 900 N/² 5.10 Titanium alloys < 700 N/² ,01-0,02 0,01-0, Titanium alloys < 1200 N/² ,01-0,02 0,01-0, Hardened steel < 45 HRc ,01-0,02 0,01-0, HRc 80 0,01-0,02 0,01-0,025 H HRc HRc HRc * The indicated feed values apply only with circular bringing in loop. During linear bringing in movement the feed motion amounts to max. 30% 12

13 Technical Data 13

14 Circular- and Thread Milling Tools n Reamers with Polygonal Interface n Driven Toolholders for CNC Machining Centers n Driven Toolholders for CNC Turning Machines n Multi-Spindle Technology n Modular Quick Change Toolholders mimatic mi n Static Toolholders for CNC Turning Machines n Precision Chucks n Special Cutting Tools n mimatic Home of Innovations mimatic mbh Westendstraße 3 D Betzigau Phone +49 (0) 831 / Fax +49 (0) 831 / info@mimatic.de