1 PE 100 HIGH DENSITY POLYETHYLENE PIPES TECHNICAL SHEET
2 PE 100 high density Unidelta polyethylene pipes for pressurised fluids The PE 100 high density Unidelta polyethylene pipes made of certified raw materials, convey pressurised drinking water with temperatures up to 40 C. They are manufactured in accordance with Standards UNI EN 12201, EN 12201, UNI EN ISO 15494, UNI EN 1622, EN They are conform with Ministerial Decree no. 174 of 06/04/2004 health-hygiene prescriptions and the organoleptic requirements verified according to EN UNI EN and UNI EN ISO product certification up to de 630 mm (pressure classes PN 6.3, PN 10 and PN 16) and up to de 450 mm (pressure classes PN 25). Physical-mechanical requirements The PE 100 high density Unidelta polyethylene pipes physicalmechanical requirements are set out in the following table. EN and EN 1622 product certification up to de 630 mm (pressure classes PN 6, PN 10, PN 16) and up to de 450 mm (pressure classes PN 25). Table 1 - PE 100 high density Unidelta polyethylene pipes physical-mechanical requirements. Requirement Unit Value Surface look Geometrical features Fluidity index at 190 weight 5 Kg (MFR 190/5) g/10 min Change following processing below ±20% Induction time to oxidation (T=200 C) Resistance to hydrostatic pressure (σ = 12,4 MPa, 20 C, >100 hours) Resistance to hydrostatic pressure (σ = 5,4 MPa, 80 C, >165 hours) Resistance to hydrostatic pressure (σ = 5,0 MPa, 80 C, >1000 hours) Elongation at break Black smoke content Dispersion of black smoke min 20 ore >100 ore >165 ore >1000 % 350 % 2 2,5-3 Use conditions According to UNI EN and EN 12201, the PE 100 high density Unidelta polyethylene pipes are dimensioned with design stress of 8.0 MPa (Cs=1.25) for a working temperature of 20 C. Consider the maximum pressures setout in the following table for working temperatures above 20 C. The maximum admitted pressure progressively decreases compared to nominal pressure, upon increase of fluid temperature. The maximum working pressure coincides with nominal pressure for temperatures below 20 C. Table 2 - Use conditions according to UNI EN and EN Fluid temperature Maximum working pressure [bar] PN 6 PN 10 PN 12,5 PN 16 PN ,0 10,0 12,5 16,0 25,0 30 5,2 8,7 10,8 13,9 21,7 40 4,4 7,4 9,2 11,8 18,5
3 Dimensional features The tables with the dimensional features of the high density Unidelta polyethylene pipes produced in accordance with UNI EN 12201, EN 12201, UNI EN ISO 15494, are found below. Where: d e e d i Ar Au J Pt Vf F * External diameter Thickness Internal diameter Pipe section area Useful passage section area Geometrical moment of inertia respect to diameter axis Weight of pipe per linear metre Volume of contained fluid per linear metre Shape 6 m bar 12 m bar 50 m roll 100 m roll Product diameter only upon request Product diameter according to EN Table 3 - PE 100 high density Unidelta PN6 (SDR 26) polyethylene pipe according to UNI EN 12201, EN and UNI EN ISO COD d e e d i Ar Au J (cm 4 ) Pt (kg/m) Vf (l/m) *160 +1,0 0 6,2 +0, ,6 29,94 171,02 8, ,042 17,10 *180 +1,1 0 6,9 +0, ,2 37,50 216,84 1, ,787 21,68 *200 +1,2 0 7,7 +0, ,6 46,49 267,51 2, ,697 26,75 *225 +1,4 0 8,6 +1, ,8 58,44 338,97 3, ,903 33,90 *250 +1,5 0 9,6 +1, ,8 72,50 418,37 5, ,313 41,84 *280 +1,7 0 10,7 +1, ,6 90,53 525,23 8, ,122 52,52 *315 +1,9 0 12,1 +1, ,8 115,14 664,17 1, ,620 66,42 *355 +2,2 0 13,6 +1, ,8 145,87 843,93 2, ,686 84,39 *400 +2,4 0 15,3 +1, ,4 184, ,73 3, , ,17 *450 +2,7 0 17,2 +1, ,6 233, ,57 5, , ,66 *500 +3,0 0 19,1 +2, ,8 288, ,93 8, , ,49 *560 +3,4 0 21,4 +2, ,2 362, ,91 1, , ,09 *630 +3,8 0 24,1 +2, ,8 458, ,50 2, , ,85 F (m)
8 2.3 Marking Every metre of the PE 100 high density Unidelta polyethylene pipes is marked reporting all information on dimensional features and use of pipe, as well as necessary data for tracing the product. Figure 1 - Marking of PE 100 high density Unidelta polyethylene pipes Marking contains the following information (the reported values are an example only): (a) UNIDELTA IIP 168 UNI EN UNI EN ISO PE 100 IIP no. 168 Unidelta Pipe, according to Standards UNI EN and UNI EN ISO The pipe is in PE100 high density polyethylene, suitable for conveying pressurised fluids. (b) SDR 7,4 PN 25 Ø 40x5,5 010 SDR 7.4 dimensional ratio, nominal pressure 25 bar, external diameter 40 mm, thickness 5.5 mm. 010 is the ID of the raw material used and attributed by the Italian Institute of Plastics that approved it. (c) A 09 is the day of production, 04 is the month of production, A is one of the three production shifts (A, B, C). (d) 09 L is the year of production, L4 is the extrusion line on which the pipe was manufactured, 01 identifies the operator in charge of extrusion during pipe manufacture. (e) is the batch number. (f) POLIETILENE 100% VERGINE The pipe is manufactured using 100% virgin polyethylene Head losses The following diagrams show the bends of head losses for water conveying at 10 C of PE 100 Unidelta pipes.
9 2.3 Diagram 1 - PE 100 high density Unidelta PN6 (SDR 26) polyethylene pipe according to UNI EN 12201, EN 12201, UNI EN ISO Head losses with water at 10 C. Diagram obtained from Colebrook-White Formula with roughness ε=0.01 mm for diameters below or equal to 200 mm and ε=0.05 mm for diameters higher than 200 mm. Speed [m/s] External diameter [mm] Flow rate [l/s] Head loss [m/100m]
10 Diagram 2 - PE 100 high density Unidelta PN10 (SDR 17) polyethylene pipe according to UNI EN 12201, EN 12201, UNI EN ISO Head losses with water at 10 C. Diagram obtained from Colebrook-White Formula with roughness ε =0.01 mm for diameters below or equal to 200 mm and ε =0.05 mm for diameters higher than 200 mm. Speed [m/s] External diameter [mm] Flow rate [l/s] Head loss [m/100m]
11 Diagram 3 - PE 100 high density Unidelta PN12.5 (SDR 13.6) polyethylene pipe according to EN Head losses with water at 10 C. Diagram obtained from Colebrook-White Formula with roughness ε =0.01 mm for diameters below or equal to 200 mm and ε =0.05 mm for diameters higher than 200 mm. Speed [m/s] External diameter [mm] Flow rate [l/s] Head loss [m/100m]
12 Diagram 4 - PE 100 high density Unidelta PN16 (SDR 11) polyethylene pipe according to UNI EN 12201, EN and UNI EN ISO Head losses with water at 10 C. Diagram obtained from Colebrook-White Formula with roughness ε =0.01 mm for diameters below or equal to 200 mm and ε =0.05 mm for diameters higher than 200 mm. Speed [m/s] External diameter [mm] Flow rate [l/s] Head loss [m/100m]
13 Diagram 5 - PE 100 high density Unidelta PN25 (SDR 7.4) polyethylene pipe according to UNI EN 12201, EN 12201, UNI EN ISO Head losses with water at 10 C. Diagram obtained from Colebrook-White Formula with roughness ε =0.01 mm for diameters below or equal to 200 mm and ε =0.05 mm for diameters higher than 200 mm. Speed [m/s] External diameter [mm] Flow rate [l/s] Head loss [m/100m]
14 PE 100 Physical, mechanical, thermal and electrical features Table 8 - Physical features of PE 100 polyethylene pipes. Physical features Method Unit Value Density at 23 C Staudinger Index Melt flow index at 190 C weight 5 kg (MFR 190/5) Melt flow index at 190 C weight 21,6 kg (MFR 190/21,6) ISO 1183 Kg/m EN ISO ml/g 380 ISO 1133 g/10min 0,23 ISO 1133 g/10min 6,4 Table 9 - Mechanical features of PE 100 polyethylene pipes. Mechanical features Method Unit Value Minimum required strenght (MRS) Yield stress (23 C, 50 mm/min) Yield strain (23 C, 50 mm/min) Maximum elongation Tensile modulus (23 C, 1 mm/min, secante) Tensile creep modulus (1h, 2,0 MPa) Tensile creep modulus (1000h, 2,0 MPa) Flexural creep modulus (1 min) Flexural creep modulus (24h) Flexural creep modulus (1000h) Resistance to rapid crack propagation (Test S4, provino Ø 110x10 mm) Resistanceto slow crack growth (9,2 bar, 80 C) Shore hardness D (3 sec) Charpy notched impact strenght (23 C) Charpy notched impact strenght (-30 C) ISO 9080 MPa 10 ISO 527 MPa 23 ISO 527 % 9 EN 638 % 350 ISO 527 MPa 900 ISO MPa 850 ISO MPa 360 DIN MPa 1100 DIN MPa 560 DIN MPa 330 EN ISO bar >25 EN ISO h >2000 ISO ISO 179 kj/m 2 26 ISO 179 kj/m 2 13 Table 10 - Thermal features of PE 100 polyethylene pipes. Thermal features Method Unit Value Vicat softening temperature (VST B50) Thermal conducivity Specific heat Coefficient of thermal expansion EN ISO 306 C 74 ASTM D W/m K 0,45 ISO J/Kg K 1850 ASTM D 696 mm/m K 0,2 Table 11 - Electrical features of PE 100 polyethylene pipes. Electrical features Method Unit Value Surface resistance Dielectric strenght Specific volume resistivity DIN / IEC Ω DIN / IEC KV/mm 20 DIN / IEC Ω cm Table 12 - Other features of PE 100 polyethylene pipes. Other features Method Unit Value Oxidation induction time (OIT 210 C) Carbon Black content Carbon Black dispersion EN 728 min 30 ISO 6964 % 2,25 ISO
15 The data shown in the catalogue may be changed without notice due to technical updates.
16 Certificato n 127 UNI EN ISO 9001:2008 UNIDELTA SpA Via Capparola Sotto, Vestone (BS) - Italy Tel Fax Export Fax Italia Uff. Marketing - Uff. Tecnico Unidelta TS PE _R1 11/12
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