Global Suppliers : Wind Turbine Parts. An ISO 9001 certified engineering firm based at Pune, India

Transcription

1 Global Suppliers : Wind Turbine Parts An ISO 9001 certified engineering firm based at Pune, India

2 Wind Turbine Steel Parts Fabrication, Machining, Shot Blasting, Metalizing & Painting Infrastructure Oxyfuel CNC Profile Cutting Machine Plate bending machine Davi Plate bending machine (CNC) Description Shop Space Overhead Cranes Jib Cranes CNC Profile Cutting Machine Specification 160,000 sq. ft. 3 to 25 Metric tons 0.2 to 2 Metric tons Enercon steel parts 2500 mm x mm - 1 No. & 4000 mm xx mm - 1 No. with 2 oxy fuel torches and plasma cutting head with most advanced 2D nesting software, sophisticated Burny Control Vertical turning center machining a stator carrier Plate Bending Machine (1)Davi Italy make 3 Roller with variable axis CNC machine - Capacity 135Thkx3000mm width. 1 No. (2)Himalay make 3 roller pyramid type, Capacity 55Thk x1600mm width. 1No. Vertical turning center machining a disc rotor Welding of disc rotor on welding positioner Shot Blasting Booth Paint Booth with oven FCAW welding machine ( 600 Amp) SAW welding machine (1000 Amp) GTAW welding machine (400 Amp) SMAW welding machine (600 Amp) Root pass welding machine (600 Amp) Vertical turning and boring center Radial drilling machine Universal Drilling machine Drilling SPM for pole shoe holes 3 units, Size: 8000 x 8000 x 5000 mm 3 units, Size: 8000 x 8000 x 5000 mm 45 units 2 unit 6 units 10 units 2 units 4 units, Dia 6000 mm X 2500 mm Ht 10 units 4 units 1 unit Inspection instruments like Inside Micrometer, Outside Micrometer, Depth Micrometer, Depth vernier, Slip Gauge Box, Bore Gauges etc. Paint checking instruments like dry film thickness gauge, wet sponge test, pull off adhesion test, blasting checking gauges etc. Welding positioner 6 ton x 4200 mm x3000 mm Ht. x 135 tilting with variable speed to table & tilting Ultrasonic testing machine for Non Destructive Testing of welding joints

3 What We Do Complete manufacture including fabrication, machining, blasting, metalizing and painting of wind turbine steel parts like disc rotor, stator ring, stator carrier, rotor housing and supporting structure Complete machining and painting of rotor hubs, blade adaptor, axle pin and main carrier made from castings

4 Total sub-component solutions for heavy manufacturing and precision engineering Team of talented designers with Ideas & Solid Edge packages for designing jigs, fixtures & other tooling Qualified welders as per DIN Standards for all SMAW, GTAW, FCAW, SAW welding processes ASNT level ΙΙ personnel for Ultrasonic Tests, Radiographic Tests, Penetrant Tests and Magnetic Particle Tests as per American Society Non Destructive Test Standards Third Party Inspection to monitor all the manufacturing processes from raw material procurement, plate cutting, fitup, welding, NDT of welding, machine drilling & tapping, painting & packing Rotor housing and supporting structure for 1.5 MW wind turbine

5 Wind Turbine Casting Parts Machining, Shot Blasting & Painting Infrastructure Team of talented designers and engineers Description Specification Shop Space 40,000 sq. ft. Overhead Cranes 3 to 25 tons capacity Mitsubishi Plano Miller 2 units CNC Horizontal Machining Center (transverses 2200 mm x 1600 mm x 1100 mm), automatic pallet changer (1250 mm x 1250 mm), ATC-60 tools capacity CNC Special Purpose Machine 2 units (transverses 2000 mm x 810 mm x 810 mm) CNC Turning Lathe 3500 mm distance between centers, swing 1500 mm CNC Vertical Turning Lathes 4 units CNC Horizontal Machining Center -Juaristi Plano milling machine (Mitsubishi) Horizontal machining centre for wind turbine parts (transverses mm x 3700 mm x 2000 mm), Rotary table(2500 mm x 2500 mm), ATC-60 tools capacity Transverses (4000 x 3000 x 1500 mm) with ATC 80 tools size Transverses (7.5 x 2.2 x 1 meter) 5-Axis Plano Milling machine (Ingersol) with ATC 204 tools with pallet 3 dimensional co-ordinate measuring machine changer Range of drilling machines 10 units Multistage uni parallel shot blasting machine Size: 5000 mm x 4000 mm x 3500 mm ) 3 dimensional co-ordinate measuring machine Size: 4000 mm x 3000 mm x 2000 mm Paint Booth Size: 5050 mm x 8050 mm x 4200 mm Paint booth

6 65 year old engineering and automotive business ISO 9001 certified state-of-the-art facility situated at Chinchwad, Pune, the manufacturing hub of India 150kms from Mumbai, the commercial capital of India Total land area of 30 acres with nearly 200,000 sq.ft of shed space dedicated to the wind turbine parts business Preferred suppliers to Enercon and Regen Powertech impact Corporate Office: 58, Nariman Bhavan, Nariman Point, Mumbai , India. Tel: / , Fax: Registered Office & Works: Mumbai-Pune Road, Chinchwad, Pune , India. Tel: / , Fax: visit us at