Pocket Guide to Cold Applied Liquid Waterproofing. Flat Roofs Green Roofs Balconies Walkways Podia Terraces. abc

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1 Pocket Guide to Cold Applied Liquid Waterproofing Flat Roofs Green Roofs Balconies Walkways Podia Terraces abc

2

3 Contents Cold Applied Waterproofing Systems Page No. Introduction 4 Rapid Cure Roofing System CR360 / CP930 6 Low Odour Roofing System CR320 / CR325 8 Buried Membrane for Concrete Substrates CP Balcony and Walkway Coating System CP350 / CP Decorative Balcony & Walkway Coating System CP Coverage & Packaging Guide 16 Primer Table 18

4 First for Performance Cold Applied Liquid Waterproofing Flat Roofs Green Roofs Balconies Walkways Podia Terraces A Choice of Systems to Match Your Needs With nearly 85 years experience in waterproofing buildings and structures, we know that projects vary greatly in terms of site conditions, application restrictions and client expectations. Common sense tells us that the concept of one system fits all simply doesn t work. This is why we offer a range of liquid coating systems to meet your individual circumstances and requirements, be they on new build or refurbishment projects. Adding Value To... Building Owners Peace of mind is ultimately what we seek to deliver. Our products will do what they claim to do, that is waterproof your structure and protect your asset. Recommended installers get the job done right first time. Our high performance systems help minimise future maintenance liabilities. Specifiers/Designers We will provide tailored solutions that match your needs, supported with technical assistance from the design stage through to pre-start meetings and on-going project support on site. Contractors Cost effective products designed with the demands of real-life site application in mind. We provide training for new operatives at our in-house facilities. On-site, technical support is in place to ensure an effective application. A smooth supply chain delivers products where and when you need them. 4

5 Support for You Condition surveys and fault identification Detailing recommendations Method statements Specifications including NBS RIBA approved CPD CAD drawings Expert on-site support Repoma ( CR360) Recommended contractors Warranties Effective solutions for: Warm Roofs Inverted Roofs Cold Roofs Paved Roofs Green Roofs Planters & Water Features Balconies Walkways Buried Membranes 5

6 Rapid Cure Roofing System CR360/CP930 Repoma A unique roof waterproofing system based on PUMA technology, incorporating the flexibility and crack bridging of polyurethane and the key benefits of methacrylate resins. CR360 Repoma Heavy Duty Waterproof Coating CP930 Coloured Sealer Coat (optional) Suitable for: Exposed flat or sloping roofs Year round roofing projects New build or refurbishment of existing, structurally sound roofs Suitable Substrates Roofing felt Wood Mastic asphalt (roofing grade) Metals PVC single ply membranes Concrete Durability Under normal service conditions the system will provide a durable waterproof covering with a service life of at least 10 years. Key Features Very fast curing 30 minutes at 15 C Possibility to apply at very low temperatures (0 C) No primer needed on most substrates Excellent thermal resistance -30 C to +90 C Cold applied no hazardous hot works Seamless & fully bonded High elasticity and crack bridging High vapour permeability Tested in accordance with ETAG 005 6

7 Main Application Areas Warm Roofs Inverted Roofs Cold Roofs Paved Roofs Green Roofs Planters & Water Features System Build-Up Example Asphalt Substrate 1. CR360 Waterproof Coating - Light Grey 2. CP581 Fleece Reinforcement Membrane 3. CR360 Waterproof Coating - Light Grey 4. CP930 Coloured Sealer Coat (optional) Colours: RAL 7016 Dark Grey, RAL 7037 Medium Grey, RAL 6024 Green, RAL 5017 Blue and RAL 3020 Red Ancillary Components CP510 - Initiator for CR360 CP592 - Pigment for CP930 CP150 - Primer for concrete, cement & wood CR520 - Thixotropic filler for CR360 for upstands Application Detail Refer to current product Technical Data Sheets. To request technical or specification assistance ) * 7

8 Low Odour Roofing System CR320 / CR325 A roof waterproofing system comprising two, single part, moisture curing, polyurethane coatings, reinforced with an embedded fibreglass matting. CR320 Base Coat CR325 Top Coat Suitable for: Exposed flat or sloping roofs with limited access New build or refurbishment of existing structurally sound roofs An optional wearing course is available for areas subject to regular foot traffic. Suitable Substrates Roofing felt Wood Mastic asphalt (roofing grade) Metals PVC single ply membranes Concrete Durability Under normal service conditions the system will provide a durable waterproof covering with a service life up to 25 years. Key Features Excellent durability Weather resistant Cold applied no hazardous hot works Seamless & fully bonded UV resistant Accommodates complex shapes and penetrations Single component 8

9 Main Application Areas Warm Roofs Inverted Roofs Cold Roofs Paved Roofs Green Roofs System Build-Up Example Asphalt Substrate 1. CR320 Base Coat - Red 2. CR510 Reinforcement Matting gsm 3. CR320 Base Coat - Red 4. CR325 Top Coat - Light Grey Ancillary Components CR100 Concrete & Asphalt Primer CR110 Metal Primer CR300 Fibre Reinforced Coating CR525 Reinforcement Matting gsm Application Detail Refer to current product Technical Data Sheets. To request technical or specification assistance ) * 9

10 Buried Membrane for Concrete Substrates CP250 An elastomeric waterproofing membrane for unexposed applications. Comprising a single part, rapid curing, modified polyurethane coating that can be applied to green or damp concrete. Available in self-leveling and trowelable grades. Suitable for: Unexposed waterproofing applications Vertical and horizontal substrates New build or refurbishment projects Suitable Substrates Concrete Durability Under normal service conditions the system will provide a durable waterproof covering with a service life in excess of 20 years. Key Features Membrane applied in a single coat without primer in most cases Can be applied directly to damp or green concrete without priming Rapid curing can be overlaid in as little as 4 hours Self-leveling & trowelable grades Cold applied no hazardous hot works Seamless & fully bonded Highly elastomeric 10

11 Main Application Areas Paved Roofs Inverted Roofs Green Roofs Planters Buried Membranes System Build-Up Example Concrete Substrate 1. CP250 Waterproof Membrane 2. CP620 Heavy Duty Protection Course 3. CP650 Multi-Composite Drainage & Protection Mat* * See data sheet for availablity of different grade options. Ancillary Components CP600 Dualflex Reinforcement CP610 Dualdrain Reinforcement CP630 Protection Sheet CP640 Root Barrier Application Detail Refer to current product Technical Data Sheets. To request technical or specification assistance ) * 11

12 Balcony and Walkway Coating System CP350 / CP951 A balcony and walkway waterproofing system comprising two modified polyurethane coatings CP350 Base Coat - Single part elastomeric coating CP951 Top Coat - Two part wearing coating Suitable for: Exposed and unexposed surfaces Areas subject to pedestrian and vehicular traffic New build or refurbishment projects Suitable Substrates Concrete & cementious screeds Timber Durability Under normal service conditions the system will provide a durable waterproof covering with a service life of at least 10 years. 12 Key Features CP350 Highly elastomeric coating excellent crack bridging properties Self-levelling Fast curing overcoat in as little as 6 hours CP951 Extremely tough with excellent abrasion resistance Fast curing usually able to receive light foot traffic within 24 hours depending on temperatures and site conditions Can be applied over existing polyurethane coatings

13 Main Application Areas Balconies Walkways System Build-Up Example Concrete Substrate 1. CP171 Concrete Primer 2. CP350 Base Coat - Grey 3. CP951 Top Coat Colours: RAL 3020 Red, RAL 5017 Blue, RAL 6024 Green, RAL 7016 Grey, RAL 7037 Light Grey, RAL 9005 Black 4. CP508 - a medium-fine natural quartz sand Ancillary Components CP191 Reactivator - for overcoating existing PU coatings CP590 Colourpaste - for use with CP951 Application Detail Refer to current product Technical Data Sheets. To request technical or specification assistance ) * 13

14 Decorative Balcony and Walkway Coating System CP310 A balcony and walkway waterproofing system comprising a single part, elastomeric, polyurethane coating applied in one layer. Single colour or decorative flake finishes available. Suitable for: Exposed surfaces Areas subject to pedestrian traffic New build or refurbishment projects Suitable Substrates Concrete & cementious screeds Timber Durability Under normal service conditions the system will provide a durable waterproof covering with a service life of at least 10 years. 14 Key Features Membrane applied in a single coat Touch dry after 2 hours, fully cured after 6 hours May be scattered with flakes to provide a decorative finish Elastomeric through complete system Contains biocide, effective against micro-organisms Exceptional abrasion resistance

15 Main Application Areas Balconies Walkways System Build-Up Example Concrete Substrate 1. CS175 Dry Substrate Primer ES200 Wet Substrate Primer 2. CP310 Flexible PU Wearing Membrane - Grey 3. CS681 Decorative Flake Blend Colours: Grey, Black/Grey, Brown/Beige, Beige, Blue and Red. Application Detail Refer to current product Technical Data Sheets. To request technical or specification assistance ) * 15

16 Coverage & Packaging Guide Rapid Cure Roof System Low Odour Roof System Product Description Unit Size CR360 CP930 CP581 CP510 CP150 CP592 CR520 CR320 CR325 CR510 CR525 CR100 CR110 CR300 Waterproofing Coating Coloured Sealer Coat Fleece Reinforcement Initiator for use with CR360 Primer Concrete, Cement & Wood Micronised Pigment Powder for use with CP930 Approximate Coverage/ Unit 25 kg 8.1 m² 25 kg 66.7 m² 150 mm x 98.8 m roll 1020 mm x 98.8 m roll 2 kg 25 kg 98.8 lm m² 32.4 m² m² 20 kg 50.0 m² 25 kg 1 kg per 10 kg of CP930 Thixotropic Filler 10 kg m² Base Coat 12.5 litres 12.5 m² Top Coat Reinforcement Matting gsm Reinforcement Matting gsm Primer Concrete & Asphalt Primer Metal Fibre Reinforced Coating 12.5 litres 25.0 m² 10 year system 16.0 m² 15 year system 12.5 m² 20/25 year system 1 m x 150 m roll m² 1 m x 112 m roll m ² 5 litres 20.0 m² 5 litres m² 5 litres 8.0 m² 16

17 Product Description Unit Size Approximate Coverage/ Unit Buried Membrne Balcony & Walkway Coatings CP250 CP620 CP650* CP350 CP951 CP590 CP171 CP191 CP508 CP310 CS175 ES200 CS681 Waterproof Coating Self-Levelling Trowelable Protection Course Drainage & Protection Board Elastomeric Base Coat Wearing Top Coat Colourpaste for CP951 Primer Concrete Reactivator to Existing PU Coatings Medium-Fine Natural Quartz Sand 21.6 litres 12.0 litres mm mm mm 1.0 m x 20 m roll 20 m² 1.1 m x 50 m roll 55 m² 18.9 litres 26 m² Pt A litres Pt B litres 400 g 54 m² 2 pots per 17.4 litres of CP litres 135 m² 18.9 litres 235 m² 25.0 kg 25 m² Balcony Coating 12.5 litres 8.3 m² Dry Surface Primer Wet Surface Primer Decorative Flake Blend Pt A ) 7.5 kg Pt B ) Pt 1 ) 6.0 kg Pt 2 ) 75 m² 12.5 to 15 m² 20.0 kg as required * See data sheet for availablity of different grade options. Coverage rates indicated should not be exceeded as this may affect product performance. 17

18 Priming Guide The table below indicates the appropriate primer for each of our waterproofing systems. With the variability in substrates it is best practice to carry out an on-site adhesion test. Technical Service support is available to assist with this. CR320 CR360 CP250 CP350 Bitumen Roof Felt ü ü û û Asphalt ü ü û û Concrete Screeds CR100 CP150 ü CP171 Single Ply Membrane û û Brickwork CR100 CP150 ü CP171 Glass ü ü û û Copper CR110 ü ü CP171 Lead CR110 ü ü CP171 Aluminium Galvanised Steel Zinc CR110 ü ü CP171 Wood Panels CR100 CP150 ü CP171 Polyurethane Insulation Boards û û ü No Primer Required û Not Suitable Contact illbruck Technical Department 18

19 19

20 illbruck Limited Coupland Road, Hindley Green Wigan WN2 4HT UK Tel: +44 (0) Fax: +44 (0) January 2012

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