5 Mechanisms and accessories

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1 5 Mechanisms and accessories 50A GENERAL INFORMATION 51A SIDE OPENING ELEMENT MECHANISMS 52A NON-SIDE OPENING ELEMENT MECHANISMS 54A WINDOWS 55A EXTERIOR PROTECTION 56A EXTERIOR EQUIPMENT 57A INTERIOR EQUIPMENT 59A SAFETY ACCESSORIES X61 MARCH 2009 Edition Anglaise "The repair methods given by the manufacturer in this document are based on the technical specifications current when it was prepared. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed." All copyrights reserved by Renault. The reproduction or translation in part of whole of the present document, as well as the use of the spare parts reference numbering system, are prohibited without the prior written consent of Renault. Renault s.a.s 2008

2 KANGOO II - Section 5 ContentsPage KANGOO II - Section 5 Contents Page 50A GENERAL INFORMATION 51A SIDE OPENING ELEMENT MECHANISMS 51A Pair of unclipping pliers: Use 50A-1 SIDE OPENING ELEMENT MECHANISMS Sliding side door opening controls: Removal - Refitting 51A-21 Fuel filling compartment mechanism: Removal - Refitting 51A-24 Front side door lock: Removal - Refitting 51A-1 Front side door lock barrel: Removal - Refitting 51A-3 Door exterior handle: Removal - Refitting 51A-4 Front side door electric window mechanism: Removal - Refitting 51A-6 Rear side door electric window mechanism: Removal - Refitting 51A-8 Front side door manual window winder mechanism: Removal - Refitting 51A-9 Sliding side door tracks: Removal - Refitting 51A-11 Sliding side door carriage: Removal - Refitting 51A-16 Sliding side door lock: Removal - Refitting 51A-19 52A NON-SIDE OPENING ELEMENT MECHANISMS Bonnet release handle: Removal - Refitting 52A-1 Bonnet latch: Removal - Refitting 52A-2 Loading door lock: Removal - Refitting 52A-3 Rear loading door exterior handle: Removal - Refitting 52A-8 Tailgate lock: Removal - Refitting 52A-10 Upper rear opening element lock: Removal - Refitting 52A-11 Upper rear opening element mechanism: Removal - Refitting 52A-13 Upper rear opening element rail: Removal - Refitting 52A-19 Tailgate balancer: Removal - Refitting 52A-21 Upper rear opening element strut: Removal - Refitting 52A-22

3 Contents 52A NON-SIDE OPENING ELEMENT MECHANISMS 55A EXTERIOR PROTECTION Rear opening element electric window mechanism: Removal - Refitting 52A-24 Tailgate exterior opening control: Removal - Refitting 52A-26 Sunroof opening control: Removal - Refitting 52A-27 Rear loading door stop: Removal - Refitting 52A-28 Sunroof operating mechanism: Removal - Refitting 52A-29 Sunroof moving panel: Removal - Refitting 52A-32 Front bumper: Removal - Refitting 55A-1 Front bumper: Stripping - Rebuilding 55A-3 Rear bumper: Removal - Refitting 55A-7 Rear bumper: Stripping- Rebuilding 55A-9 Front side door strip: Removal - Refitting 55A-12 Rear side door strip: Removal - Refitting 55A-14 Rear loading door strip: Removal - Refitting 55A-15 54A WINDOWS Windscreen: Removal - Refitting 54A-1 Sliding window in front side door: Removal - Refitting 54A-3 Sliding window in rear side door: Removal - Refitting 54A-5 Quarter panel light 54A-6 Front side door moulding: Removal - Refitting 55A-17 Rear wing protective strip: Removal - Refitting 55A-18 Front wheel arch liner: Removal - Refitting 55A-19 Rear side door moulding: Removal - Refitting 55A-20 Rear wheel arch liner: Removal - Refitting 55A-21 Rear side door fixed window: Removal - Refitting 54A-7 Sliding side door window: Removal - Refitting 54A-9 Rear screen: Removal - Refitting 54A-10 Opening rear screen: Adjusting 54A-11 Rear loading door window: Removal - Refitting 54A-13 Fixed roof window: Removal - Refitting 54A-18 56A EXTERIOR EQUIPMENT Scuttle panel grille: Removal - Refitting 56A-1 Scoop under scuttle panel grille: Removal - Refitting 56A-2 Door mirror: Removal - Refitting 56A-4 Door mirror casing: Removal - Refitting 56A-5 Door mirror glass: Removal - Refitting 56A-6 Rear badges: Removal - Refitting 56A-7

4 Contents 56A EXTERIOR EQUIPMENT 59A SAFETY ACCESSORIES Roof rack bar: Removal - Refitting 56A-9 Belt height adjustment system: Removal - Refitting 59A-1 Upper rear opening element strip: Removal - Refitting 56A-11 57A INTERIOR EQUIPMENT Dashboard: Removal - Refitting 57A-1 Lower section of dashboard trim: Removal - Refitting 57A-4 Dashboard air vent: Removal - Refitting 57A-6 Centre front panel: Removal - Refitting 57A-7 Glovebox: Removal - Refitting 57A-9 Dashboard glovebox: Removal - Refitting 57A-11 Centre console: Removal - Refitting 57A-13 Floor flap and storage: Removal - Refitting 57A-15 Interior rear-view mirror Removal - Refitting 57A-16 Sun visor: Removal - Refitting 57A-18 Grab handle: Removal - Refitting 57A-19 Front storage compartment under roof: Removal - Refitting 57A-20 Rear storage compartment: Removal - Refitting 57A-21 Separating components: Removal - Refitting 57A-22

5 GENERAL INFORMATION Pair of unclipping pliers: Use 50A a Unclipping tool (part no ) for removing retaining clips, interior trim clips and door trim clips. a Its flat, bevel edged tip provides easy access underneath clips and clip heads without damaging or altering the clip, the majority of which can therefore be re-used during refitting. a Removal of clips from vehicle wheel arch liners a Removal of clips from roof lining, carpets and vehicle soundproofing. a Removal of door window glass handles Note: Place a protective cloth between the trim and the fixed fork of the pliers so as not to damage the trim when removing the handle. 50A-1

6 GENERAL INFORMATION Pair of unclipping pliers: Use 50A a Removing a door trim A-2

7 SIDE OPENING ELEMENT MECHANISMS Front side door lock: Removal - Refitting 51A REMOVAL II - OPERATION FOR REMOVAL OF PART I - REMOVAL PREPARATION OPERATION a Raise the window fully. a Disconnect the front side door connector. - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim), - the front speaker (see Front speakers: Removal - Refitting) (86A, Radio), -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing), - the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock barrel: Removal - Refitting, page 51A-3), - the exterior door handle (see 51A, Side opening element mechanisms, Door exterior handle: Removal - Refitting, page 51A-4). a Remove the bolts (3) a Unclip the front side door interior opening control cable. a Remove the front side door «lock - exterior door handle module» assembly. a Disconnect the connector (4). a Unclip the front side door lock cable from the front side exterior door handle module. REFITTING I - REFITTING PREPARATION OPERATION a Always replace the front side door module rivet (1). a Drill out the rivet (1) WARNING To avoid any risk of corrosion after the localised stripping of the panel, reapply the protective coating (see Technical Note 0592A). a Unclip the exterior door handle module for the front side door at (2). II - REFITTING OPERATION FOR PART a Clip on the front side door locking cable for the front side exterior door handle module. a Connect the connector (4). a Refit the front side door «lock - exterior door handle module» assembly. a Clip on the front side door interior opening control cable. 51A-1

8 SIDE OPENING ELEMENT MECHANISMS Front side door lock: Removal - Refitting 51A III - FINAL OPERATION. a Clip on the front side door exterior handle module. a Refit: -a new rivet (1), - the exterior door handle (see 51A, Side opening element mechanisms, Door exterior handle: Removal - Refitting, page 51A-4), - the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock barrel: Removal - Refitting, page 51A-3), -a new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Carry out a sealing test (see Technical Note 653A). a Refit: - the front speaker (see Front speakers: Removal - Refitting) (86A, Radio), - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim). a Connect the front side door connector. a Carry out a function test on all functions. 51A-2

9 SIDE OPENING ELEMENT MECHANISMS Front side door lock barrel: Removal - Refitting 51A Tightening torquesm lock barrel bolt 2 Nm REMOVAL I - REMOVAL PREPARATION OPERATION a Unclip the cover to access the front side door lock barrel release mechanism. II - OPERATION FOR REMOVAL OF PART a Loosen the locking bolt completely without removing it. a Remove the front side door lock barrel REFITTING I - REFITTING OPERATION FOR PART a Position the front side door lock barrel. a Torque tighten the lock barrel bolt (2 Nm). II - FINAL OPERATION. a Clip on the blanking cover. a Carry out a function test. 51A-3

10 SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting 51A REMOVAL I - REMOVAL PREPARATION OPERATION a Disconnect the front side door connector. - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim), - the front speaker (see Front speakers: Removal - Refitting) (85A, Radio), -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing), - the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock barrel: Removal - Refitting, page 51A-3). II - OPERATION FOR REMOVAL OF PART a Remove the exterior door handle at (2) and (3) Exterior handle module (view from inside door box section) REFITTING I - REFITTING PREPARATION OPERATION a Pull the exterior door handle a Press on the lever (1) a Check the presence and condition of the seal (4). 51A-4

11 SIDE OPENING ELEMENT MECHANISMS Door exterior handle: Removal - Refitting 51A II - REFITTING OPERATION FOR PART III - FINAL OPERATION. a Refit the front side door lock barrel (see 51A, Side opening element mechanisms, Front side door lock barrel: Removal - Refitting, page 51A-3). a Connect the front side door connector. a Carry out a function test on all functions. a Refit new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Carry out a sealing test (see Technical Note 0653). a Refit: - the front speaker (see Front speakers: Removal - Refitting) (85A, Radio), - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim). a Carry out a function test on all functions a Activate the door exterior handle locking mechanism (5). a Lock the locking mechanism by pressing on the lever (6). a Refit the exterior door handle at (7) and at (8) A-5

12 SIDE OPENING ELEMENT MECHANISMS Front side door electric window mechanism: Removal - Refitting 51A PAS ELEC ONE-TCH WIND SW REMOVAL II - OPERATION FOR REMOVAL OF PART I - REMOVAL PREPARATION OPERATION a Open the window halfway. a Disconnect the front side door connector. - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim), - the front speaker (see Front speakers: Removal - Refitting) (86A, Radio), -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing) a Disconnect the connector for the front side door electric window motor (2). - the bolts (3), - the front side door electric window winder mechanism a Remove the bolts (1) from the front side door sliding window glass. a Secure the window in the raised position using masking tape. 51A-6

13 SIDE OPENING ELEMENT MECHANISMS Front side door electric window mechanism: Removal - Refitting 51A PAS ELEC ONE-TCH WIND SW REFITTING I - REFITTING OPERATION FOR PART a Refit: the front side door electric window winder mechanism, -the bolts in the sequence (1), (2), (3), (4) and (5). a Connect the connector for the front side door electric window motor (2). II - FINAL OPERATION. a Refit the front side door sliding window glass. a Connect the front side door connector. a Carry out a function test on all functions. a Refit new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Carry out a sealing test (see Technical Note 653A). a Refit: - the front speaker (see Front speakers: Removal - Refitting) (86A, Radio), - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim). a Carry out a function test on all functions. 51A-7

14 SIDE OPENING ELEMENT MECHANISMS Rear side door electric window mechanism: Removal - Refitting 51A LEFT SLIDING + OPENING WINDOW, and R SLID+OPENING WINDOW, and ELEC. REAR WINDOW SW. REMOVAL I - REMOVAL PREPARATION OPERATION a Open the window halfway. a Disconnect the battery (see Battery : Removal - Refitting) (80A, Battery). -the sliding side door trim (see Sliding side door trim: Removal - Refitting) (72A, Side opening element trim), -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). II - OPERATION FOR REMOVAL OF PART a Disconnect the connector (2) the bolts (3), - the rear side door electric window mechanism (4). REFITTING I - REFITTING OPERATION FOR PART a Remove the bolt (1). a Secure the window in the raised position using masking tape. a Refit the rear side door electric window mechanism (4). a Connect the connector (2). II - FINAL OPERATION. a Refit the bolt (1). a Connect the battery (see Battery : Removal - Refitting) (80A, Battery). a Carry out a function test. a Refit new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Carry out a sealing test (see Technical Note 653A). a Refit the sliding side door trim (see Sliding side door trim: Removal - Refitting) (72A, Side opening element trim). 51A-8

15 SIDE OPENING ELEMENT MECHANISMS Front side door manual window winder mechanism: Removal - Refitting 51A MAN. FRONT WINDOW WINDER REMOVAL II - OPERATION FOR REMOVAL OF PART I - REMOVAL PREPARATION OPERATION a Open the window halfway. - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim), - the front speaker (see Front speakers: Removal - Refitting) (86A, Radio), -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing) the bolts (2), - the front side door manual window winder mechanism a Remove the bolts (1) from the front side sliding door window. a Secure the window in the raised position using masking tape. 51A-9

16 SIDE OPENING ELEMENT MECHANISMS Front side door manual window winder mechanism: Removal - Refitting 51A MAN. FRONT WINDOW WINDER REFITTING I - REFITTING OPERATION FOR PART a Refit: - the front side door manual window winder mechanism, -the bolts in the sequence (1), (2), (3), (4) and (5). II - FINAL OPERATION. a Refit the front side door sliding window glass. a Carry out a function test. a Refit the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Carry out a sealing test (see Technical Note 653A). a Refit: - the front speaker (see Front speakers: Removal - Refitting) (86A, Radio), - the front side door trim (see Front side door trim: Removal - Refitting) (72A, Side opening element trim). a Carry out a function test on all functions. 51A-10

17 SIDE OPENING ELEMENT MECHANISMS Sliding side door tracks: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW 2 - Sliding side door intermediate runner diagnostic tool Essential equipment IMPORTANT Consult the safety and cleanliness advice and operation recommendations before carrying out any repair (see Airbag and Pretensioners: Precautions for repair) (88C, Airbags and pretensioners). K61 - the rear wing light (see Rear light on wing: Removal - Refitting) (81A, Rear lighting), - the rear wheel arch trim (see Rear wheel arch lining: Removal - Refitting) (71A, Body interior trim). IMPORTANT To avoid any risk of triggering when working on or near a pyrotechnic component (airbags or pretensioners), lock the airbag computer using the diagnostic tool. When this function is activated, all the trigger lines are inhibited and the airbag warning light on the instrument panel lights up continuously (ignition on). IMPORTANT Never handle the pyrotechnic systems (pretensioners or airbags) near to a source of heat or naked flame - they may be triggered. Note: For partial removal of the runners, it is not necessary to remove the sliding side door. REMOVAL a Remove the sliding side door intermediate drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16). 3 - Sliding side door lower runner a Lock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners). a Disconnect the battery (see Battery : Removal - Refitting) (80A, Battery). - the sliding side door lower drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16), - the complete front seat (see Complete front seat: Removal - Refitting) (75A, Front seat frames and runners), - the B-pillar lower trims (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim), I - REMOVAL PREPARATION OPERATION a Remove the rear side door (see Rear side door: Removal - Refitting) (47A, Side opening elements). 1 - Sliding side door upper runner a Remove the sliding side door upper drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16). K61 - the centre console (see 57A, Interior equipment, Centre console: Removal - Refitting, page 57A- 13), - the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting, page 57A-7), -the flaps and floor panel storage compartments (see 57A, Interior equipment, Floor flap and storage: Removal - Refitting, page 57A-15), -the floor carpet (see Floor carpet: Removal - Refitting) (71A, Body interior trim). 51A-11

18 SIDE OPENING ELEMENT MECHANISMS Sliding side door tracks: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW F the bolts (1), - the rear section false floor panel. a Partially lift the floor carpet. a Remove the soundproofing (2) A-12

19 SIDE OPENING ELEMENT MECHANISMS Sliding side door tracks: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW II - OPERATION FOR REMOVAL OF PART 1 - Sliding side door upper runner the bolts (3), - the sliding side door upper runner the nut (5), - the sliding side door intermediate runner. 2 - Sliding side door intermediate runner a Remove the bolt (4) A-13

20 SIDE OPENING ELEMENT MECHANISMS Sliding side door tracks: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW 3 - Sliding side door lower runner REFITTING I - REFITTING OPERATION FOR PART 1 - Sliding side door upper runner a Refit the sliding side door upper runner. 2 - Sliding side door intermediate runner a Refit the sliding side door intermediary runner. 3 - Sliding side door lower runner a Refit the sliding side door lower runner. II - FINAL OPERATION Sliding side door upper runner a Refit the sliding side door upper drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16). 2 - Sliding side door intermediate runner a Remove the sliding side door intermediate drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16). - the bolts (6), - the nut (6), - the sliding side door lower runner K61 - the rear wing light (see Rear light on wing: Removal - Refitting) (81A, Rear lighting), - the rear wheel arch trim (see Rear wheel arch lining: Removal - Refitting) (71A, Body interior trim). 3 - Sliding side door lower runner K61 - the rear section false floor panel, - the floor carpet (see Floor carpet: Removal - Refitting) (71A, Body internal trim), 51A-14

21 SIDE OPENING ELEMENT MECHANISMS Sliding side door tracks: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW -the flaps and floor panel storage compartments (see 57A, Interior equipment, Floor flap and storage: Removal - Refitting, page 57A-15), - the centre front panel (see 57A, Interior equipment, Centre front panel: Removal - Refitting, page 57A-7), - the centre console (see 57A, Interior equipment, Centre console: Removal - Refitting, page 57A- 13). F61 a Refit: - the soundproofing (2), - the floor carpet. - the B-pillar lower trims (see B-pillar lower trim: Removal - Refitting) (71A, Body internal trim), - the complete front seat (see Complete front seat: Removal - Refitting) (75A, Front seat frames and runners), -the sliding side door lower drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16). a Connect the battery (see Battery : Removal - Refitting) (80A, Battery). a Unlock the airbag computer using the diagnostic tool (see Fault finding - Replacement of components) (88C, Airbags and pretensioners). a Refit the rear side door (see Rear side door: Removal - Refitting) (47A, Side opening elements). 51A-15

22 SIDE OPENING ELEMENT MECHANISMS Sliding side door carriage: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW Note: For partial removal of the sliding side door drive mechanisms, it is not necessary to remove the sliding side door. REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the rear side door (see Rear side door: Removal - Refitting) (47A, Side opening elements). 1 - Sliding side door upper drive mechanism a Remove the sliding side door upper runner stop (1). 2 - Sliding side door intermediate drive mechanism K61 a Remove the rear wing light (see Rear light on wing: Removal - Refitting) (81A, Rear lighting). - the bolts (2), - the intermediate runner trim at (3) A-16

23 SIDE OPENING ELEMENT MECHANISMS Sliding side door carriage: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW - the sliding side door intermediate runner stop. 3 - Sliding side door lower drive mechanism the bolt (4), - the sliding side door intermediate runner stop (5) F61 - the bolts (7), - the sliding side door lower runner stop the bolt (6), 51A-17

24 SIDE OPENING ELEMENT MECHANISMS Sliding side door carriage: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW II - OPERATION FOR REMOVAL OF PART REFITTING I - REFITTING OPERATION FOR PART 1 - Sliding side door upper drive mechanism a Refit the sliding side door upper drive mechanism. 2 - Sliding side door intermediate drive mechanism a Refit the sliding side door intermediary drive mechanism. 3 - Sliding side door lower drive mechanism a Refit the sliding side door lower drive mechanism. II - FINAL OPERATION. a 1 - Sliding side door upper drive mechanism Sliding side door upper drive mechanism a Refit the sliding side door upper runner stop. 2 - Sliding side door intermediate drive mechanism - the bolts (8), - the sliding side door upper drive mechanism. 2 - Sliding side door intermediate drive mechanism - the bolts (9), K61 a Refit: - the sliding side door intermediate runner stop (5), - the intermediate runner trim, - the rear wing light (see Rear light on wing: Removal - Refitting) (81A, Rear lighting). - the sliding side door intermediate drive mechanism. 3 - Sliding side door lower drive mechanism F61 a Refit the sliding side door intermediate runner stop. - the bolts (10), - the sliding side door lower drive mechanism. 3 - Sliding side door lower drive mechanism a Refit the sliding side door lower runner stop. a Refit the rear side door (see Rear side door: Removal - Refitting) (47A, Side opening elements). a Adjust the rear side door (see Rear side door: Adjustment) (47A, Side opening elements). 51A-18

25 SIDE OPENING ELEMENT MECHANISMS Sliding side door lock: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW REMOVAL II - OPERATION FOR REMOVAL OF PART I - REMOVAL PREPARATION OPERATION ELEC. REAR WINDOW SW. a Disconnect the battery (see Battery : Removal - Refitting) (80A, Battery). -the sliding side door trim (see Sliding side door trim: Removal - Refitting) (72A, Side opening element trim), -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing), - the exterior door handle (see 51A, Side opening element mechanisms, Door exterior handle: Removal - Refitting, page 51A-4). ELEC. REAR WINDOW SW. a Remove the rear sliding side door electric window mechanism (see 51A, Side opening element mechanisms, Rear side door electric window mechanism: Removal - Refitting, page 51A-8). - the bolts (1), - partially remove the sliding side door lock a Disconnect the connector (2) A-19

26 SIDE OPENING ELEMENT MECHANISMS Sliding side door lock: Removal - Refitting 51A L SLIDING PANEL or LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and R SLIDING PANEL or RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW REFITTING I - REFITTING OPERATION FOR PART a Clip on the sliding side door lock control cable for the sliding side door exterior door handle module. a Refit the sliding side door «lock - exterior door handle module» assembly a Clip on the sliding side door interior and exterior opening control cables. a Refit the sliding side door exterior door handle module. a Connect the connector (2). a Refit the sliding side door lock a Drill out the rivet (3). a Remove the sliding side door exterior door handle module. WARNING To avoid any risk of corrosion after the localised stripping of the panel, reapply the protective coating (see Technical Note 0592A). a Unclip the sliding side door interior and exterior opening control cables. a Remove the sliding side door «lock - exterior door handle module» assembly. a Unclip the sliding side door lock control cable from the sliding side door exterior door handle module. II - FINAL OPERATION. ELEC. REAR WINDOW SW. a Refit the rear sliding side door electric window mechanism (see 51A, Side opening element mechanisms, Rear side door electric window mechanism: Removal - Refitting, page 51A-8). a Refit the door exterior handle (see 51A, Side opening element mechanisms, Door exterior handle: Removal - Refitting, page 51A-4). a Carry out a function test. a Refit new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Carry out a sealing test (see Technical Note 653A). a Refit the sliding side door trim (see Sliding side door trim: Removal - Refitting) (72A, Side opening element trim). ELEC. REAR WINDOW SW. a Connect the battery (see Battery : Removal - Refitting) (80A, Battery). 51A-20

27 SIDE OPENING ELEMENT MECHANISMS Sliding side door opening controls: Removal - Refitting 51A LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW REMOVAL I - REMOVAL PREPARATION OPERATION Sliding side door exterior handle: -the sliding side door trim (see Sliding side door trim: Removal - Refitting) (72A, Side opening element trim), -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing), - the dummy lock. II - OPERATION FOR REMOVAL OF PART 1 - Sliding side door exterior handle: Exterior handle module (view from inside door box section) a Remove the sliding side door exterior handle at (2) and at (3). 2 - Sliding side door interior handle: a Pull the sliding side door exterior handle a Press on the lever (1). a Unclip the trim (4). a Remove the bolts (4). a Unclip: - the sliding side door interior handle, the sliding side door interior door handle cable. 51A-21

28 SIDE OPENING ELEMENT MECHANISMS Sliding side door opening controls: Removal - Refitting 51A LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW REFITTING I - REFITTING PREPARATION OPERATION Sliding side door exterior handle: II - REFITTING OPERATION FOR PART 1 - Sliding side door exterior handle: a Check the presence and condition of seal (5) a Activate the sliding side door exterior handle locking mechanism. a Lock the sliding side door exterior handle locking mechanism by pressing on the lever (7) a Refit the sliding side door exterior handle at (8) and at (9). 51A-22

29 SIDE OPENING ELEMENT MECHANISMS Sliding side door opening controls: Removal - Refitting 51A LEFT SLIDING + FIXED WINDOW or LEFT SLIDING + OPENING WINDOW, and RIGHT SLIDING + FIXED WINDOW or R SLID+OPENING WINDOW 2 - Sliding side door interior handle: a Clip: - the sliding side door interior door handle cable, - the sliding side door interior handle, - the trim (4). III - FINAL OPERATION. Sliding side door exterior handle: a Fit the dummy lock. a Carry out a function test. a Refit new door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Carry out a sealing test (see Technical Note 0653A). a Refit the sliding side door trim (see Sliding side door trim: Removal - Refitting) (72A, Side opening element trim). 51A-23

30 SIDE OPENING ELEMENT MECHANISMS Fuel filling compartment mechanism: Removal - Refitting 51A REMOVAL II - OPERATION FOR REMOVAL OF PART I - REMOVAL PREPARATION OPERATION the fuel filler cap, - the bolts (1), - the bolt (2), - the fuel filler flap, - the rear wheel arch trim (see Rear wheel arch lining: Removal - Refitting) (71A, Bodywork interior trim), -the sliding side door intermediate drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16), - the sliding side door intermediate runner (see 51A, Side opening element mechanisms, Sliding side door tracks: Removal - Refitting, page 51A- 11). a Remove the bolts (3). - clip (4), - the fuel filler flap mechanism A-24

31 SIDE OPENING ELEMENT MECHANISMS Fuel filling compartment mechanism: Removal - Refitting 51A REFITTING I - REFITTING OPERATION FOR PART a Refit: - the fuel filler flap mechanism, - the clip (4). II - FINAL OPERATION. a Refit: - the sliding side door intermediate runner (see 51A, Side opening element mechanisms, Sliding side door tracks: Removal - Refitting, page 51A- 11), - the sliding side door intermediate drive mechanism (see 51A, Side opening element mechanisms, Sliding side door carriage: Removal - Refitting, page 51A-16), - the rear wheel arch trim (see Rear wheel arch lining: Removal - Refitting) (71A, Bodywork interior trim), - the fuel filler flap, - the fuel filler cap. 51A-25

32 NON-SIDE OPENING ELEMENT MECHANISMS Bonnet release handle: Removal - Refitting 52A REMOVAL I - REMOVAL PREPARATION OPERATION - the battery (see Battery : Removal - Refitting) (80A, Battery) - the battery tray (see Battery tray: Removal - Refitting) (80A, Battery), - the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture), - the bonnet catch (see 52A, Non-side opening element mechanisms, Bonnet latch: Removal - Refitting, page 52A-2). II - OPERATION FOR REMOVAL OF PART a Unclip the bonnet opening control (2) at (3) using a flat screwdriver. a Note the routing of the bonnet opening control cable. a Remove the bonnet opening control cable from inside the vehicle. REFITTING I - REFITTING OPERATION FOR PART a Refit the bonnet opening control cable. a Refit the bonnet opening control (2) a Remove the access flap (1) to the passenger compartment fuses and relay. II - FINAL OPERATION. a Refit the bonnet catch (see 52A, Non-side opening element mechanisms, Bonnet latch: Removal - Refitting, page 52A-2). a Carry out a function test. a Refit: - the access flap (1) to the passenger compartment fuses and relays, - the air filter unit (see Air filter unit: Removal - Refitting) (12A, Fuel mixture), - the battery tray (see Battery tray: Removal - Refitting) (80A, Battery), - the battery (see Battery : Removal - Refitting) (80A, Battery). 52A-1

33 NON-SIDE OPENING ELEMENT MECHANISMS Bonnet latch: Removal - Refitting 52A Tightening torquesm bonnet catch bolts 21 Nm REMOVAL OPERATION FOR REMOVAL OF PART a Unclip the bonnet opening release cable (2). a Remove the bonnet catch REFITTING a Remove the bonnet catch bolts (1) REFITTING OPERATION FOR PART a Clip on the bonnet opening release cable (2). a Refit: - the bonnet catch, - the bolts (1) (without tightening them). a Carry out a function test. a Adjust the clearances and flush fitting (see Vehicle clearances: Adjustment values) (01C, Vehicle bodywork specifications). a Torque tighten the bonnet catch bolts (21 Nm) (1). 52A-2

34 NON-SIDE OPENING ELEMENT MECHANISMS Loading door lock: Removal - Refitting 52A F61 REMOVAL I - REMOVAL PREPARATION OPERATION 1 - Rear left-hand loading door lock - the rear left-hand loading door trim (see Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim), - the loading door exterior handle (see 52A, Nonside opening element mechanisms, Rear loading door exterior handle: Removal - Refitting, page 52A-8). 2 - Rear right-hand loading door lock a Note: The upper and lower locks of the rear right-hand loading door are removed independently. a Remove the rear right-hand loading door trim (see Right-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim). II - OPERATION FOR REMOVAL OF PART 1 - Rear left-hand loading door lock a Drill out the rivet (1) a Remove the bolts (3) WARNING To prevent any risk of corrosion after stripping the panel, reapply the anticorrosion protection (see Technical Note 0592A). a Unclip the loading door exterior handle module at (2). a Unclip the loading door interior opening control cable. a Disconnect the connector (4). a Remove the «lock - exterior handle module» assembly from the front side door box section. a Unclip the loading door locking cable from the loading door exterior handle module. 52A-3

35 NON-SIDE OPENING ELEMENT MECHANISMS Loading door lock: Removal - Refitting 52A F Rear right-hand loading door lock II - REFITTING OPERATION FOR PART 1 - Rear left-hand loading door lock a Clip on the loading door locking cable for the loading door exterior handle module. a Refit the «lock - exterior handle module» assembly for the front side door box section. a Connect the connector (4). a Clip on the loading door interior opening control cable. 2 - Rear right-hand loading door lock a - Loading door upper lock a Refit the loading door upper lock (8) a Unclip the locking cables for the upper lock (5) and the lower lock (6). b - Loading door lower lock a Refit the loading door lower lock (10). a - Loading door upper lock - the bolts (7), - the loading door upper lock (8). b - Loading door lower lock - the bolts (9), - the loading door lower lock (10). I - REFITTING PREPARATION OPERATION a Always replace the loading door module rivet (1). a Clip on the locking cables for the upper lock (5) and the lower lock (6). III - FINAL OPERATION 1 - Rear left-hand loading door lock a Clip on the loading door exterior handle module. a Refit: -a new rivet (1), - the loading door exterior handle (see 52A, Nonside opening element mechanisms, Rear loading door exterior handle: Removal - Refitting, page 52A-8), -a new piece of trim to the rear left-hand loading door (see Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim). 2 - Rear right-hand loading door lock a Refit a new piece of trim to the rear right-hand loading door (see Right-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim). a Carry out a function test. 52A-4

36 NON-SIDE OPENING ELEMENT MECHANISMS Loading door lock: Removal - Refitting 52A K61, and SHORT CHASSIS REMOVAL I - REMOVAL PREPARATION OPERATION a Note: In the event of an electric fault, it is possible to open the loading door manually. This operation is performed from inside the vehicle a Unlock the loading door lock by pulling on the cable at (2). - the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim), - the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing). a Unclip blanking cover (1) a Open the upper rear opening element from inside the vehicle. 52A-5

37 NON-SIDE OPENING ELEMENT MECHANISMS Loading door lock: Removal - Refitting 52A K61, and SHORT CHASSIS II - OPERATION FOR REMOVAL OF PART a Disconnect the connector (3) from the loading door lock. a Remove the loading door lock bolts (5) a Remove the loading door lock at (6) a Unclip the cable stop from its housing at (4) a Extract the cable from the lock actuator. 52A-6

38 NON-SIDE OPENING ELEMENT MECHANISMS Loading door lock: Removal - Refitting 52A K61, and SHORT CHASSIS REFITTING I - REFITTING OPERATION FOR PART a Refit: the loading door lock onto its index (7), - the loading door lock bolts (5), - the cable in the lock actuator. a Clip the cable stop in its housing. a Connect the loading door lock connector (3). II - FINAL OPERATION a Carry out a function test. a Refit: -the door sealing film (see Door sealing film: Removal - Refitting) (65A, Opening element sealing), - the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim). 52A-7

39 NON-SIDE OPENING ELEMENT MECHANISMS Rear loading door exterior handle: Removal - Refitting 52A REMOVAL I - REMOVAL PREPARATION OPERATION - the rear left-hand loading door trim (see Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim), - the dummy lock. II - OPERATION FOR REMOVAL OF PART Rear loading door exterior handle module (viewed from inside the door box section) a Remove the rear loading door exterior handle at (2) and at (3). REFITTING I - REFITTING PREPARATION OPERATION a Pull the rear loading door exterior handle a Press on the lever (1). a Check the presence and condition of seal (4) A-8

40 NON-SIDE OPENING ELEMENT MECHANISMS Rear loading door exterior handle: Removal - Refitting 52A II - REFITTING OPERATION FOR PART III - FINAL OPERATION a Refit a new piece of trim to the rear left-hand loading door (see Left-hand rear loading door trim: Removal - Refitting) (73A, Non-side opening elements trim) a Activate the rear loading door exterior handle locking mechanism (5). a Lock the locking mechanism by pressing on the lever (6). a Refit: the rear loading door exterior handle at (7) and at (8), - the dummy lock. a Carry out a function test. 52A-9

41 NON-SIDE OPENING ELEMENT MECHANISMS Tailgate lock: Removal - Refitting 52A K61 REMOVAL I - REMOVAL PREPARATION OPERATION a Remove the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim). II - OPERATION FOR REMOVAL OF PART a Remove the bolts (1). a Remove the tailgate lock. a Disconnect the tailgate lock connector (2). REFITTING I - REFITTING OPERATION FOR PART a Connect the tailgate lock connector (2). a Refit the tailgate lock. II - FINAL OPERATION. a Refit the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim). 52A-10

42 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element lock: Removal - Refitting 52A PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP Tightening torquesm lock bolts 2.5 N.m REMOVAL I - REMOVAL PREPARATION OPERATION a Open the panel of the upper rear opening element. II - OPERATION FOR REMOVAL OF PART the bolts (1), - the lock of the upper rear opening element (2). REFITTING I - REFITTING OPERATION FOR PART a Refit: - the lock of the upper rear opening element (2), - the bolts (1). a Torque tighten the lock bolts (2.5 N.m). II - FINAL OPERATION a Carry out a function test. 52A-11

43 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element lock: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP, and HORIZONTAL OPENING DOOR REMOVAL I - REMOVAL PREPARATION OPERATION a Open the panel of the upper rear opening element. II - OPERATION FOR REMOVAL OF PART the bolts (1), - the upper rear opening element locks (2). REFITTING I - REFITTING OPERATION FOR PART a Refit: - the upper rear opening element locks (2), - the bolts (1). II - FINAL OPERATION a Carry out a function test. 52A-12

44 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element mechanism: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP Tightening torquesm STANDARD CHASSIS upper bolt of the rear side seat belt 21 N.m Note: If it is necessary to remove the guide slide supports, make a mark before removing them. REMOVAL I - REMOVAL PREPARATION OPERATION 1 - Guide bar SHORT CHASSIS - the rear panel trims (see Rear panel trim: Removal - Refitting) (71A, Body internal trim), - the rear wheel arch trims (see Rear wheel arch lining: Removal - Refitting) (71A, Body internal trim). a Remove the quarter panel upper trim (1). SHORT CHASSIS a Remove the quarter panel upper trim at (1) A-13

45 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element mechanism: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP a Unclip blanking cover (2) a Unclip the upper trim from the rear wheel arch (4). STANDARD CHASSIS - the rear side seat belt upper bolt (3), - the rear seat belt return mechanism the bolts (5), - the thread supports. 52A-14

46 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element mechanism: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP 2 - Guide slide a Remove the rear centre trim (6) a Unclip the blanking covers (8). a Remove the bolts (9) from the upper rear opening element rail trims. - the clips (7), - the roof rear side trim a Remove the upper rear opening element rail trims at (10). 52A-15

47 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element mechanism: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP a Remove the bearing bolts (12) a Open the upper rear opening element panel midway and extract the upper rear opening element rails at (11). a Support the upper rear opening element panel using a block. a Separate the upper rear opening element guide bar from the upper rear opening element panel by sliding it towards the front of the vehicle. II - OPERATION FOR REMOVAL OF PART 1 - Guide bar a Remove the struts of the upper rear opening element (see 52A, Non-side opening element mechanisms, Upper rear opening element strut: Removal - Refitting, page 52A-22). a Open the panel of the upper rear opening element a Loosen the upper rear opening guide bar bolts (13) a Remove the upper rear opening element guide bar at (14). 52A-16

48 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element mechanism: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP 2 - Guide slide - the bolts (15). II - FINAL OPERATION 1 - Guide bar a Refit: - the roof rear side trim, - the clips (7), - the rear centre trim (6). - the bolts (15), - the guide slides STANDARD CHASSIS a Refit: - the net supports, - the bolts (5), - the quarter panel upper trim. REFITTING I - REFITTING OPERATION FOR PART SHORT CHASSIS a Clip on the rear wheel arch upper trim (4). 1 - Guide bar a Refit the upper rear opening element mechanism. a Tighten the bolts (13) of the upper rear opening element mechanism. a Refit: - the upper rear opening element panel on the upper rear opening element mechanism, - the bearing bolts (12). a Close the upper rear opening element panel. a Refit the struts of the upper rear opening element (see 52A, Non-side opening element mechanisms, Upper rear opening element strut: Removal - Refitting, page 52A-22). 2 - Guide slide a Refit: - the rear seat belt return mechanism, - the rear side seat belt upper bolt (3). a Torque tighten the upper bolt of the rear side seat belt (21 N.m). a Clip on the blanking cover (2). a Refit: - the quarter panel upper trim, - the rear wheel arch trims (see Rear wheel arch lining: Removal - Refitting) (71A, Body internal trim), - the rear panel trims (see Rear panel trim: Removal - Refitting) (71A, Body internal trim). a Refit: - the guide slides, 52A-17

49 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element mechanism: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP 2 - Guide slide a Remove the block. a Fit the upper rear opening element panel. a Refit: - the upper rear opening element rail trims, -the bolts (9) for the upper rear opening element rail trims. a Clip on the blanking covers (8). a Carry out a function test. 52A-18

50 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element rail: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP REMOVAL I - REMOVAL PREPARATION OPERATION a Unclip the blanking covers (1). a Remove the bolts (2) from the upper rear opening element rail trims. a Open the upper rear opening element panel midway and extract the upper rear opening element rails at (4). a Support the upper rear opening element panel using a block. II - OPERATION FOR REMOVAL OF PART a Remove the upper rear opening element rail trims at (3) the nuts (5) from the upper rear opening element rails, 52A-19

51 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element rail: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP - the upper rear opening element rails. REFITTING I - REFITTING PREPARATION OPERATION a Check the condition of the sealing components (6) and replace them if necessary. II - REFITTING OPERATION FOR PART a Refit: - the upper rear opening element rails, -the nuts (5) of the upper rear opening element rails. III - FINAL OPERATION a Remove the block. a Fit the upper rear opening element panel. a Refit: - the upper rear opening element rail trims, -the bolts (2) for the upper rear opening element rail trims. a Clip on the blanking covers (1). a Carry out a function test. 52A-20

52 NON-SIDE OPENING ELEMENT MECHANISMS Tailgate balancer: Removal - Refitting 52A REMOVAL I - REMOVAL PREPARATION OPERATION a WARNING The strut is fitted in such a way as to prevent leaks. Note the strut's direction of fitting (position of the body and cylinder rod) before removing it, in order to refit the strut identically. II - OPERATION FOR REMOVAL OF PART a Remove the tailgate strut (2) whilst supporting the tailgate. REFITTING I - REFITTING PREPARATION OPERATION a Position the clips (1) on the tailgate strut. a Unclip the clips (1) without removing them II - REFITTING OPERATION FOR PART a Refit the tailgate strut (2). 52A-21

53 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element strut: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP REMOVAL I - REMOVAL PREPARATION OPERATION a Open the panel of the upper rear opening element. II - OPERATION FOR REMOVAL OF PART a Remove the struts (2) of the upper rear opening element. REFITTING a Unclip the upper clips (1) without removing them. a Remove the upper sections of the struts. a Unclip the lower clips. I - REFITTING PREPARATION OPERATION a Clip on the clips (1). II - REFITTING OPERATION FOR PART a Refit the lower section of the struts of the upper rear opening element. a Put the panel of the upper rear opening element in the high position. 52A-22

54 NON-SIDE OPENING ELEMENT MECHANISMS Upper rear opening element strut: Removal - Refitting 52A ROOF FLAP or PLASTIC ROOF FLAP or TINTED WINDOW ROOF FLAP a Hold the strut of the upper rear opening element at (3). a Refit the upper section of the struts of the upper rear opening element using a screwdriver (4). III - FINAL OPERATION a Carry out a function test. 52A-23

55 NON-SIDE OPENING ELEMENT MECHANISMS Rear opening element electric window mechanism: Removal - Refitting 52A K61, and SHORT CHASSIS REMOVAL II - OPERATION FOR REMOVAL OF PART I - REMOVAL PREPARATION OPERATION - the tailgate trim (see Tailgate lining: Removal - Refitting) (73A, Non-side opening elements trim), - the rear loading door window (see 54A, Windows, Rear loading door window: Removal - Refitting, page 54A-13) the blanking covers (2), - the nuts (3), a Disconnect the connector (1) from the rear opening element window winder motor. - the bolts (4) a Remove the rear section and then the front section of the rear opening element window winder mechanism from the door box. 52A-24

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