BWO 155 BWO V BWO 155 Z BWO 155 ERT. Original operating instructions

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1 90 C 80 C BWO 155 BWO V BWO 155 Z BWO 155 ERT Original operating instructions 70 C 60 C 50 C 40 C Deutsche Vortex GmbH & Co. KG Kästnerstraße Ludwigsburg Germany Fon: +49(0) www. deutsche-vortex.com 30 C 20 C

2 CE - Conformity This product meets the applicable European directives and the complementary national requirements and standards. Conformity has been proven. The declaration of conformity can be retrieved under or directly from Deutsche Vortex GmbH & Co. KG. Contents Safety, product description 3 Technical specifications 4 Installation 5 Electrical connection 7 Venting 9 Timer 10 Electronic regulating thermostat ERT 12 Speed adjustment 13 Servicing 15 Replacement 17 Faults and remedies 19 2

3 3 Safety These instructions are part of the product, are valid for all series named and describe how to use the product safely and correctly during all operating phases. Warning labels and symbols Warning label Risk level Consequences of non-observance Danger! immediate acute risk fatal or serious injury Warning! potential acute risk fatal or serious injury Careful! potentially hazardous situation light injury, damage to device Symbol Meaning Safety warning sign: Take note of all information indicated by the safety warning sign and follow the instructions to avoid injury or death. Information Instruction General safety instructions Installation of the pump may only be performed by qualified personnel. Keep the operating instructions and other applicable documents complete, in a legible condition and permanently accessible. Read the operating instructions and make sure you understand them before working on the pump. This circulator is suitable for drinking water only. Only operate the pump if it is in perfect technical condition; only use it as intended, staying aware of safety and risks, and adhering to the instructions in this manual. Before carrying out any installation or maintenance work, disconnect motor from power supply and ensure it cannot be reconnected unintentionally. Product description The pump BWO 155 BlueOne is a domestic hot water pump with a highly-efficient electronically commutated DC motor as drive source. It is built according to the original VORTEX spherical motor principle and contains a permanent magnetic rotor. The speed of the pump BWO 155 is infinitely variable. Scope of delivery Gaskets and selected union set for pumps with V-type pump housing Insulating cover for pump housing Operating instructions

4 Technical specifications P max = 10 bar t 1 95 C t 2 40 C 1~ V Hz 12 V= ~ 43 db(a) TF 95 (t 1 95 C) 4

5 Installation Careful! Damage to device caused by water intrusion. After mounting, ensure that the cable entry or the cable is pointing downwards (see fig.). A shut-off valve and a non-return valve are already built into V-pumps (1). With R 1/2" pumps (2), build in an additional non-return valve RV 153 and a ball shut-off valve KV 150. (1) 50 cm KV 150 RV 153 (2) 5 50 cm

6 Installation Careful! Damage to bearings caused by dryrunning. Flush pipework thoroughly with water and bleed (see figs. 1-12). 4 5 VORTEX EF = 20 Nm

7 Installation = 20 Nm Electrical connection The drive of the pump is a DC motor. Thus a protective conductor is not required. For AC operation a transformer is integrated in the cap. Careful! Damage to bearings caused by dryrunning. Flood the pump before connecting electricity: Open all stop valves slowly (see fig. 13). Danger! Danger of electrocution. Have all electrical work carried out by qualified electricians only. Turn off the power supply and safeguard it against being switched back on (see fig. 1). Check to make sure the power is turned off. Warning! Fire hazard due to electrical ignition. Make sure that the pump is only connected to the power supply specified on the name plate (see p. 4)

8 Electrical connection V~ 12 V= 230 V~ 12 V= A permanent power supply is possible, alternatively use a mains plug with IP 44 rating (provide isolator that separates all poles). Cable diameter mm² Round cable with Ø 5 8 mm Connection with twisted wires, no wire end sleeves, no tinned ends 6 Warning! Fire hazard. Secure 12 V DC pumps with a 2 A fuse. 230 V~ 12 V= 4a 4b 4c 230 V~ 7 8,5-10 mm + 12 V= 230 V~ 12 V= 8

9 Electrical connection V~ 12 V= Venting Warning! Hot surface on pump housing and motor. Danger of burns! Avoid direct contact with pump housing and motor. Ensure that the return line is air-free (see p. 6). Then act as follows to bleed the pump until it runs noisefree (alternately): Switch the pump on and off several times (see fig. 2). Open a hot water tap several times (see fig. 3). 1 2 For pumps with control module: The BWO 155 Z pump will run continuously. The BWO 155 ERT pump will run when the preset water temperature is exceeded x

10 Timer Buttons and LED indicators : When it is connected to the electricity mains for the first time, the pump runs continuously (delivered condition LEDs 2, 6 and 9 light up, see figure 1). Shortest runtime is 30 minutes. When the power supply is interrupted, the time stops (no power reserve). The saved runtimes 7 are retained. If the power supply is restored, the pump runs in the operating state that was last set, 6 flashes. The time has to be updated Select operating state (clockwise): 2 Continuous 3 Setting mode 4 Operation via time switch 5 Permanent stop 6 Time 7 LED ring of the runtimes (see figure 2, p. 11) 8 Select times (time and runtimes) 9 Pump running (LED lights up) or is off (LED does not light up) 10 Confirm time/confirm or delete runtimes 7 Setting the time and runtimes: Press 1 until 3 lights up. Use 8 to set the red LED to the current time and confirm with OK no longer lights up. The green LED in the section 0.00 h to 0.30 h flashes. With 8, set the LED to the required runtime and confirm with OK 10. The LED jumps directly to the next runtime. Confirm once again with OK 10 or skip with 8 (etc.). The LED ring runs more quickly if 8 is held down. End setting with 1. The saved runtimes are displayed. The pump runs according to the set runtimes, 4 lights up. 10

11 Timer Example of a setting (see figure 2): Current time 6 : for example 9:30 h (LED in the time window from 9:30 a.m. till 10:00 a.m.) The pump is not running, LED 9 is off. Set runtimes 7 of the pump: 06:00 a.m. - 07:30 a.m. 11:00 a.m. - 01:30 p.m :30 p.m. - 06:30 p.m. 08:00 p.m. - 08:30 p.m :00 p.m. - 09:30 p.m. 10:00 p.m. - 10:30 p.m. 3 Changing the time: Press 1 until 3 lights up. Press 8 until the red LED is on the current time 6 (see figure 3). Confirm with OK 10. End setting with 1. The pump runs according to the set runtimes, 4 lights up. Changing runtimes: Press 1 until 3 lights up. Confirm current time with OK 10 (see figure 3). The saved runtimes light up. A runtime flashes (see figure 4). Adding new runtimes: Press 8 until new runtime flashes, confirm with OK 10. Repeat process for additional runtimes or end setting with 1. Deleting runtimes: Press 8 until the runtime you want to delete flashes, confirm with OK 10. Repeat process for additional runtimes or end setting with 1. Resetting all setting values: Press 1 for 5 seconds (see figure 1, p. 10) Changing the operating state: Press 1 until the required operating state ( 2, 4 or 5 ) lights up (see figure 1, p. 10). It is active immediately.

12 Electronic regulating thermostat ERT The pump will switch off when the preset temperature is reached. After the water has cooled down approx. 7 C the pump will switch back on. After connection to the electrical power grid 45 C (e) is set as the switch-off temperature of the pump (see figure 1). In case of a power outage the preset switch-off temperature will be conserved. Button and LED indicators : Changing the switch-off temperature: Press 1 until the desired switch-off temperature is illuminated. (9 steps in 5 increments from 35 C to 75 C). Changing the operating mode: Press 1 until the desired operating mode is illuminated. It will be active immediately Select the operating mode (clockwise): 2 Continuous pump run 3 Pump stop 4 Switch-off temperature of the pump (e=45 C) 5 Pump is running (LED is illuminated) or switched off (LED not illuminated) 12

13 Speed adjustment The speed is infinitely variable. 1 H [mws] 1,4 1,2 1,0 0,8 0,6 BWO 155 R BWO 155 V n = /min n = /min [kpa] 0,4 0, Q [l/ h] Warning! Hot surface on pump housing and motor. Danger of burns! Avoid direct contact with pump housing and motor Danger! Danger of electrocution. Before working on the pump, disconnect power supply and ensure that it cannot be reconnected unintentionally (see fig. 1). Check to make sure the power is turned off. 230 V~ 12 V=

14 Speed adjustment

15 Servicing Danger! Danger of electrocution. Before working on the pump, disconnect power supply and ensure that it cannot be reconnected unintentionally (see fig. 2). Check to make sure the power is turned off

16 Servicing Every time the motor is opened, replace the sealing ring (see fig. 9). Insert the new sealing ring into the groove in the pump housing and press slightly into place (see fig. 10) x = 20 Nm 15 Technical support is available from your heating and sanitary specialist or from Deutsche Vortex. 16

17 Replacement Motor (pictured: BWO 155) Danger! Danger of electrocution. Before working on the pump, disconnect power supply and ensure that it cannot be reconnected unintentionally (see fig. 1). Check to make sure the power is turned off = 20 Nm

18 Replacement Concluding the exchange: See chapters starting at Electrical Connection, p. 7 and further. 2 3 Cap/control module Danger! Danger of electrocution. Have all electrical work carried out by qualified electricians only. Disconnect power supply and ensure that it cannot be reconnected unintentionally (see fig. 1). Check to make sure the power is turned off. Concluding the exchange: See chapters starting at Electrical Connection, p. 7 and further. 1 18

19 Faults and remedies Observe the chapter Safety (see p. 3). Fault Cause Remedy Chapter/page Pump not running. Power supply is interrupted. Ensure correct power supply. "Pump" LED does Time switch function does not start the Check "Operating state" LED. Timer, p. 11 not light up*. pump. (BWO 155 Z) Wait for next pump start. Change time setting. Temperature function does not start the pump (BWO 155 ERT). Change shutdown temperature or wait for next pump start. Electronic regulating thermostat ERT, p. 12 "Time" LED Power supply was interrupted. Update time. Timer, p. 11 flashes*. Pump is not running: LED "Pumpe" (pump) is illuminated.* Pump stops the rotor continuously. Pump makes noise. Motor is defective (electrical/electronics). Rotor is blocked because the rotor bearing is defective. Rotor is blocked by debris. Air in the pump housing, dry run protection is active. Air in the pump housing. Rotor bearing defective. Non-return valve is loose. *only Pumps BWO 155 Z and/or BWO 155 ERT Replace motor. Clean wetted parts. Maintenance, p. 15 Bleed the circulation line. Installation, p. 6 and Venting, p. 9 Bleed the circulation line. Replace the rotor. If the bearing pin is damaged exchange the motor. Exchange the V-type pump housing or nonreturn valve installed behind the pump (e.g. RV 153). Installation, p. 6 and Venting, p. 9 Replacement, p. 17 Installation, p. 5 19

20 BWO 155 BWO V BWO 155 Z BWO 155 ERT Original operating instructions Deutsche Vortex GmbH & Co. KG Kästnerstraße Ludwigsburg Germany Fon: +49(0) en 05/16 20

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