Reamers. Special tools Manufactured according to customers' drawing or after described processing

Transcription

1 Reamers In full Ø and many diameters between or other tolerances (like F7) and in steps of 1/100 mm With straight- or MT-shank, or as shell reamer with shell-holder Chucking reamers or taper reamers Adjustable reamers NC-execution with shank tolerance h6 Overlong-execution Coated (for example TiN, TiCN, TiALN, ) Reamer sets in boxes PCD+PCB tools Polycrystalline diamond tools suitable for working all non-ferrous and non-titanium materials As diamond is the hardest cutting material, all materials such as aluminium, copper, magnesium with high silicone content, polymer concretes, fiberstrengthened plastic, graphite and carbide may we worked We supply it with diameters of 8 mm upwards smaller Ø we manufacture out of carbide with diamond-coating Core drills+countersinks With straight- or MT-shank 3-fluted or more-fluted Coated (for example TiN, TiCN, TiALN, ) Sets in metal boxes or in wooden blocks Special tools Manufactured according to customers' drawing or after described processing Coated (for example TiN, TiCN, TiALN, ) If required we will supply a drawing to the offer 7

2 Contents HSS / HSS-E reamers Page 9-51 Core drills Countersinks Page Counterbores Carbide tipped tools Solid Carbide tools Cermet tipped tools Solid Cermet tools Page PCD / PCB - tools Special tools Page 116 Technical Section Page

3 Contents about reamers HSS and HSS/E Catalogue-no. Page Hand reamers DIN Hand reamers sets DIN A/B 12 Hand reamers DIN Rapidly-adjustable hand reamers Spare blades and nuts for rapidly-adjustable hand reamers Machine reamers DIN Machine reamer sets DIN /A 19 Machine reamers in steps of 0.01 mm Machine reamers sets DIN 212 in steps of 0.01 mm Machine reamers DIN 212 with NC-shank NC Machine reamers in steps of 0.01 mm with NC-shank NC Machine reamers DIN 212 TiN-coated Helical machine reamers DIN Front reamers with straight shank Short-stub reamers for automatic machines DIN Machine reamers DIN Machine reamers DIN 208 TiN-coated Helical machine reamers DIN Front reamers with morse taper shank Long machine reamers sim. to DIN Long machine reamers sim. to DIN Machine bridge reamers DIN Shell reamers DIN Shell reamers helical-fluted DIN Shell holders DIN Taper reamers DIN 9 with straight shank Taper reamers DIN 9 with morse taper shank Helical taper reamers DIN 2179 with straight shank Helical taper reamers DIN 2180 with morse taper shank Taper reamers 1:10 with straight shank and MT-shank 505/ Taper reamers 1: Taper reamers 1: Taper reamers DIN / Taper reamers DIN / Taper reamers 1: Taper reamers 1:

4 Form A Form B Hand reamers DIN 206 Catalogue-no. 301 HSS Straight shank with square Straight- or spiral-fl uted For tolerance H7 according to DIN 1420 Nominal-Ø Flute O/L Shank-Ø ISO-square No. of Weight Tol. H7 length length e9 to DIN 10 teeth ea/pc d 1 l 2 l 1 d 2 ah11 l 3 z app. kg 1, ,5 1, ,003 1, ,6 1, ,003 1, ,8 1, ,003 2, ,0 1, ,003 2, ,2 1, ,003 2, ,5 2, ,004 2, ,8 2, ,004 3, ,0 2, ,005 3, ,2 2, ,006 3, ,5 2, ,007 4, ,0 3, ,008 4, ,5 3, ,009 5, ,0 4, ,010 5, ,5 4, ,013 6, ,0 4, ,017 6, ,5 5, ,019 7, ,0 5, ,025 8, ,0 6, ,036 9, ,0 7, ,048 10, ,0 8, ,057 11, ,0 9, ,080 12, ,0 10, ,110 13, ,0 10, ,130 14, ,0 11, ,150 15, ,0 11, ,200 16, ,0 12, ,230 17, ,0 12, ,280 18, ,0 14, ,330 19, ,0 14, ,370 20, ,0 16, ,450 21, ,0 16, ,480 22, ,0 18, ,570 23, ,0 18, ,610 24, ,0 20, ,700 25, ,0 20, ,830 26, ,0 20, ,850 27, ,0 22, ,980 28, ,0 22, ,060 29, ,0 22, ,200 30, ,0 22, ,400 31, ,0 25, ,440 32, ,0 25, ,500 33, ,0 25, ,720 34, ,0 28, ,800 35, ,0 28, ,050 10

5 Hand reamers DIN 206 Catalogue-no. 301 Continued HSS Straight shank with square Straight- or spiral-fl uted For tolerance H7 according to DIN 1420 Nominal-Ø Flute O/L Shank-Ø ISO-square No. of Weight Tol. H7 length length e9 to DIN 10 teeth ea/pc d 1 l 2 l 1 d 2 ah11 l 3 z app. kg 36, ,0 28, ,300 37, ,0 28, ,420 38, ,0 31, ,600 39, ,0 31, ,750 40, ,0 31, ,000 41, ,0 31, ,300 42, ,0 31, ,500 43, ,0 35, ,600 44, ,0 35, ,000 45, ,0 35, ,180 46, ,0 35, ,600 47, ,0 40, ,000 48, ,0 40, ,300 49, ,0 40, ,400 50, ,0 40, ,500 51, ,0 40, ,250 52, ,0 40, ,400 53, ,0 40, ,200 54, ,0 45, ,350 55, ,0 45, ,500 56, ,0 45, ,105 57, ,0 45, ,200 58, ,0 45, ,400 59, ,0 45, ,150 60, ,0 45, ,300 Form A Form B Hand reamers as especially suitable for work such as repairs, assembly re-working, etc. The long, conical fi rst cut ensures an easy first cut into a hole. Due to the long fi rst cut, hand reamers are not suitable for blind holes. All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. Hand reamers are also deliverable in form of sets in metal, wooden or plastic boxes. Please see on page xx.xx-A for straight-fluted reamers 301-xx.xx-B for spiral-fluted reamers x = diameter 11

6 Hand reamer sets DIN 206 Catalogue-no. 301 HSS Straight- or spiral-fl uted Size Ø-field, Tol. H7 Pieces 1 from 1,5 bis 5,0 mm in steps of 0,1 mm 36 2 from 5,1 bis 10,0 mm in steps of 0,1 mm 50 3 from 1,5 bis 10,0 mm in steps of 0,5 mm 18 Deliverable in metal, wooden or plastic boxes. We are also able to deliver sets manufactured especially to your requirements. 301A-x for straight-fluted set 301B-x for spiral-fluted set x = size 12

7 Hand reamers DIN 859 Catalogue-no. 302 HSS, expandable Slotted With pilot pin Straight shank with square Straight- or spiral-fl uted Nominal- Flute O/L ISO-square No. of Weight Ø length length to DIN 10 teeth ea/pc d 1 l 2 l 1 ah11 l 5 z app. kg 4,0 (only Form A available) , ,010 5,0 (only Form A available) , ,010 6, , ,015 7, , ,020 8, , ,025 9, , ,045 10, , ,055 11, , ,070 12, , ,100 13, , ,120 14, , ,150 15, , ,190 16, , ,220 17, , ,300 18, , ,320 19, , ,340 20, , ,400 21, , ,420 22, , ,500 23, , ,650 24, , ,700 25, , ,780 26, , ,800 27, , ,900 28, , ,000 29, , ,100 30, , ,250 31, , ,300 32, , ,400 33, , ,500 34, , ,650 35, , ,800 36, , ,900 37, , ,000 38, , ,150 39, , ,250 40, , ,500 41, , ,000 42, , ,250 43, , ,500 44, , ,700 45, , ,000 Form A Form B 13

8 Hand reamers DIN 859 Catalogue-no. 302 Continued HSS, expandable Slotted With pilot Straight shank and square Straight- or spiral-fl uted Nominal- Flute O/L ISO-square No. of Weight Ø length length to DIN 10 teeth ea/pc d 1 l 2 l 1 ah11 l 5 z app. kg 46, , ,200 47, , ,500 48, , ,800 49, , ,000 50, , ,100 52, , ,400 55, , ,550 58, , ,000 60, , ,000 Expandability: Ø 4-10 mm approx. 0,10 mm expandable Ø mm approx. 0,15 mm expandable Ø mm approx. 0,20 mm expandable Ø mm approx. 0,30 mm expandable Form A Form B Ø mm approx. 0,40 mm expandable Ø mm approx. 0,60 mm expandable The expandability is due to the limited elasticity of hardened steel and the above-stated approximate values should therefore not be exceeded. Consequently, it is possible to adjust all fits to compensate for wear. The reamers are ground to nominal size and not on the tolerance H7. All other diameters not stated result in additional costs as per our latest price-list. All listed diameters are available from stock. Intermediate sale reserved. Intermediate sizes are deliverable within a short space of time. 302-xx.xx-A for straight-fluted sets 302-xx.xx-B for spiral-fluted sets x = diameter 14

9 Rapidly adjustable hand reamers Catalogue-no. 303 Special steel or hard-chromed special steel ting reamer with adjustable blades Straight shank and square. Blades are eccentrically vault-ground. Range Range Flute O/L ISO-square No. of Weight nominal-ø nominal-ø length length to DIN 10 blades ea/pc mm inch l 2 l 1 ah11 z app. kg 6,4-7,2 1/4-9/ ,0 4 0,015 7,2-8 9/32-5/ ,5 4 0, /16-23/ ,3 5 0, /64-25/ ,3 5 0, /64-7/ ,9 5 0, /16-15/ ,2 5 0, ,5 15/32-17/ ,2 5 0,075 13,5-15,5 17/32-39/ ,0 5 0,100 15, /64-45/ ,0 5 0, /64-53/ ,0 5 0, /64-15/ ,0 5 0, ,5 15/16-15/ ,0 5 0,430 27,5-31,5 15/64-115/ ,0 6 0,600 31, /64-129/ ,5 6 0, /64-149/ ,0 6 1, /64-25/ ,0 6 2, /32-29/ ,0 8 3,830 Up to Ø 12-13,5 the adjustable screw is possessing a timing scale where one division line corresponds with the alteration in the flute diameter of 0,01 mm. Especially suitable for reaming short holes meeting normal precision requests. For example: repair works. For diameters ranging between 8-65 mm, only 15 pieces reamers are required. The blades are additionally hard-chromed for the hard-chrome version. Hard-chromed reamers are characterized by being particularly hard whilst at the same time having low friction levels. These reamers are especially suitable for reaming materials with high-wear effi ciency and also for materials with a tendency to bond and form build-up edges. Sets in wooden boxes Range Range Number of reamers Weight fi eld-ø fi eld-ø pc/ea mm inch app. kg 8-31,5 21/64-115/ , ,0 21/64-149/ , xx.xx-S S = Special steel 303-xx.xx-H H = Hard-chromed x = 1 st diameter 15

10 Spare blades and nuts For catalogue-no. 303 Special steel and hard-chrome special steel Range Range Spare-Blade Nuts nominal-ø nominal-ø weight weight mm inch app. kg app. kg 6,4-7,2 1/4-9/32 0,005 0,001 7,2-8 9/32-5/16 0,005 0, /16-23/64 0,005 0, /64-25/64 0,005 0, /64-7/16 0,005 0, /16-15/32 0,005 0, ,5 15/32-17/32 0,008 0,002 13,5-15,5 17/32-39/64 0,015 0,004 15, /64-45/64 0,022 0, /64-53/64 0,025 0, /64-15/16 0,040 0, ,5 15/16-1 5/640 0,055 0,015 27,5-31,5 1 5/ /64 0,075 0,025 31, / /64 0,130 0, / /640 0,230 0, /64-2 5/320 0,320 0, /32-2 9/160 0,435 0,093 Reamer-blades may only be delivered in sets. Rapidly-adjustable hand reamers with a straight shank, square on one side and fixed pilot rod with a moving conical centre bush on the other side are deliverable on request. These reamers are especially suitable for reaming long holes and double holes. The centre bush leads the reamer additionally and therefore guarantees a perfect cut. IMPORTANT: Under no circumstances may the reamer be turned in the bore hole against the direction of the cut i.e. counter-clockwise. The blades are at risk of becoming blunt and may even break should the reamer be turned in the hole against the direction of the cut. Rapidly-adjustable hand reamers tipped with blades are not roughing tools, but they are suitable for the fine-smoothing of holes. The cutting depth of the reaming process should be between mm, depending upon the diameter and material used. Where the removal of metal is too low, the reamer no longer cuts and only sharpens the hole, and therefore becomes blunt. 16

11 Machine reamers DIN 212 Catalogue-no. 407 HSS/E Straight- or spiral-fl uted With straight shank, no square Form A: straight-fl uted with straight shank up to diameter 2,7 mm Form B: spiral-fl uted with straight shank up to diameter 2,7 mm Form C: straight-fl uted with chamfered shank up to diameter 2,8 mm Form D: spiral-fl uted with chamfered shank up to diameter 2,8 mm Nominal-Ø Flute O/L Shank-Ø Shank No. of Weight Tol. H7 length length h9 length teeth ea/pc d 1 l 2 l 1 d 2 l 3 z app. kg 1, , ,002 1, , ,002 1, , ,002 1, , ,002 2, , ,002 2, , ,002 2, , ,003 2, , ,003 3, , ,003 3, , ,004 3, , ,004 4, , ,004 4, , ,006 5, , ,010 5, , ,015 6, , ,015 6, , ,020 7, , ,022 8, , ,035 9, , ,040 10, , ,060 11, , ,110 12, , ,130 13, , ,150 14, , ,160 15, , ,240 16, , ,270 17, , ,290 18, , ,320 19, , ,350 20, , ,380 21,0* , ,420 22,0* , ,460 23,0* , ,640 24,0* , ,700 25,0* , ,750 26,0* , ,780 27,0* , ,840 28,0* , ,880 29,0* , ,940 30,0* , ,000 31,0* , ,100 32,0* , ,200 Form C Form D * Constructional dimension are in according the older norm (Further information on Page 18) 17

12 Machine reamers DIN 212 may be used for all blind holes and through holes in single as well as in series productions. Machine reamers with spiral flutes are designed for boring holes with broken cuts (for example: cross drills). Please use straight-fluted tools for blind holes and spiral fluted tools for through-holes. These tools can also be delivered to the following specifications: left-hand TIN-coated (see page 24) TiCN-coated (according to customer requirements) in metal, wooden or plastic boxes (see page 19 and 21) with flat tang according to DIN 1809 (according to customer requirements) as NC-machine reamer with straight shank diameters (see page 22 and 23) All above-mentioned diameters are available from stock. Intermediate sale reserved. All other diameters and tolerances are deliverable within a short space of time. With regard to tolerances, please read about our machine reamer program in 0,1 mm steps on page 20 and 23, together with the technical instructions on page 118 and xx.xx-A straight-fluted up to a diameter of 2,9 mm 407-xx.xx-C straight-fluted up to a diameter of 3,0 mm 407-xx.xx-B spiral-fluted up to a diameter of 2,9 mm 407-xx.xx-D spiral-fluted up to a diameter of 3,0 mm x = diameter

13 Machine reamer sets DIN 212 Catalogue-no. 407/A HSS/E Straight- or spiral-fl uted With straight shank, no square Size Range of nominal Ø Pieces 1 from 1,5 to 5,0 mm in steps of 0,1 mm 36 2 from 5,1 to 10,0 mm in steps of 0,1 mm 50 3 from 1,5 to 10,0 mm in steps of 0,5 mm 18 Deliverable in metal, wooden or plastic boxes. We are also able to supply reamer sets with diameters according to your requirement. 407X-1 for set size No. 1 X = A for straight-fluted, B for spiral-fluted 407X-2 for set size No. 2 X = A for straight-fluted, B for spiral-fluted 407X-3 for set size No. 3 X = A for straight-fluted, B for spiral-fluted 19

14 Machine reamers DIN 212 In steps of 0,01 mm Catalogue-no. 399 HSS/E Spiral-fl uted With straight shank, no square Tol. +0,003 / 0 Nominal-Ø in Flute O/L Shank-Ø No. of steps of 0,01 mm length length h9 teeth from to l 2 l 1 d 2 z smaller Ø on demand Form D 0,90 1,06 5,5 34 1,0 3 1,07 1,18 6,5 36 1,1 3 1,19 1, ,2 3 1,32 1, ,5 3 1,51 1, ,6 3 1,71 1, ,8 4 1,91 2, ,0 4 2,13 2, ,2 4 2,37 2, ,5 4 2,66 2, ,8 4 2,80 2, ,8 6 2,90 3, ,0 6 3,10 3, ,2 6 3,36 3, ,5 6 3,76 4, ,0 6 4,26 4, ,5 6 4,76 5, ,0 6 5,31 6, ,6 6 6,01 6, ,3 6 6,71 7, ,1 6 7,51 8, ,0 6 8,51 9, ,0 6 9,51 10, ,0 6 10,61 11, ,0 6 11,81 12, ,0 6 12,26 13, ,0 8 larger Ø on demand All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. 399-xx.xx x = diameter 20

15 Machine reamers DIN 212 in steps of 0,01 mm Catalogue-no. 399 HSS/E With straight shank, no square Spiral-fl uted Deliverable with dia. of Ø 0,90 mm up to Ø 13,2 mm Manufacturing tol.: +0,003 / -0 The fastest way to obtain special tolerances: Ø 6 F8 Required diameter and drill hole tolerance: corresponding reamer from 1/100 program: Ø 6,02 = 6 F8 (Please see list of tolerances on page 119) For example: Size Ø-Range Pieces 1 from Ø 2,98 to Ø 10,02 mm in steps of 0,01 mm 24 Contents: 2,98, 3,00-3,02 / 3,98, 4,00-4,02 / 4,98, 5,00-5,02 5,98, 6,00-6,02 / 7,98, 8,00-8,02 / 9,98, 10,00-10,02 2 from Ø 0,98 to Ø 5,02 mm in steps of 0,01 mm 25 Contents: 0,98-1,02 / 1,98-2,02 / 2,98-3,02 3,98-4,02 / 4,98-5,02 3 from Ø 5,98 to Ø 10,02 mm in steps of 0,01 mm 25 Contents: 5,98-6,02 / 6,98-7,02 / 7,98-8,02 8,98-9,02 / 9,98-10,02 Deliverable in plastic or wooden boxes. We are also able to supply you with a set of reamers having diameters individually adapted to meet your requirements. 399-x x = size 21

16 NC-machine reamers sim. to DIN 212 Catalogue-no. NC407 HSS/E Spiral-fl uted With straight shank diameter, no square up to Ø 4 mm with inner coolant according your requirements Form D: spiral-fl uted with chamfered shank Nominal-Ø Flute O/L Shank-Ø Shank No. of Weight Tol. H7 length length h6 length teeth ea/pc d 1 l 2 l 1 d 2 l 3 z app. kg Form D 3, , ,003 3, , ,004 4, , ,004 4, , ,006 5, , ,010 5, , ,015 6, , ,015 6, , ,020 7, , ,022 8, , ,035 9, , ,040 10, , ,060 11, , ,110 12, , ,130 14, , ,160 15, , ,240 16, , ,270 18, , ,320 20, , ,380 For straight flutes, please inform us of your requirements. NC407-xx.xx-D x = diameter 22

17 NC-machine reamers sim. to DIN 212 in steps of 0,01 mm Catalogue-no. NC399 HSS/E With straight shank diameter, spiral-fl uted Tol. +0,003 / 0 Nominal-Ø in Flute O/L Shank-Ø No.of steps of 0,01 mm length length h6 teeth from to l 2 l 1 d 2 z smaller Ø on demand 0,90 1,06 5,5 34 1,0 3 1,07 1,18 6,5 36 1,0 3 1,19 1, ,0 3 1,32 1, ,0 3 1,51 1, ,0 3 1,71 1, ,0 4 1,91 2, ,0 4 2,13 2, ,0 4 2,37 2, ,0 4 2,66 2, ,0 4 2,80 3, ,0 6 3,10 3, ,0 6 3,36 3, ,0 6 3,76 4, ,0 6 4,26 4, ,0 6 4,76 5, ,0 6 5,31 6, ,0 6 6,01 6, ,0 6 6,71 7, ,0 6 7,51 8, ,0 6 8,51 9, ,0 6 9,51 10, ,0 6 10,61 11, ,0 6 11,81 12, ,0 6 12,26 13, ,0 8 Form D larger Ø on demand All above-mentioned diameters are available from stock. Intermediate sale reserved. All other diameters and tolerance are deliverable within a short space of time. NC399-xx.xx x = diameter NC-reamers can be directly inserted into Hydro-expansion chucks and high-accuracy chucks, as their shank-dimensions are synchronized on their drill-hole dimensions. 23

18 Machine reamers DIN 212 Catalogue-no. 405 HSS/E + TiN Spiral-fl uted With straight shank, no square up to Ø 4 mm with inner coolant according your requirements Form D: spiral-fl uted with chamfered shank Further coatings according to requirements Nominal-Ø Flute O/L Shank-Ø No. of Weight Tol. H7 length length h9 teeth ea/pc d 1 l 2 l 1 d 2 z app. kg Form D 3, ,0 6 0,003 4, ,0 6 0,004 5, ,0 6 0,010 6, ,6 6 0,015 7, ,1 6 0,022 8, ,0 6 0,035 9, ,0 6 0,040 10, ,0 6 0,060 11, ,0 6 0,110 12, ,0 6 0,130 13, ,0 6 0,140 14, ,5 8 0,160 15, ,5 8 0,240 16, ,5 8 0,270 17, ,0 8 0,300 18, ,0 8 0,320 19, ,0 8 0,365 20, ,0 8 0,380 For straight flutes, please inform us of your requirements. All above-mentioned diameters are available from stock. Intermediate sale reserved. All other diameters and tolerances are deliverable within a short space of time. 405-xx.xx-B x = diameter 24

19 Helical machine reamers DIN 212 Catalogue-no. 409 HSS/E With straight shank 45 left-hand spiral Form E up to Ø 4 mm with inner coolant according your requirements Nominal-Ø Flute O/L Shank-Ø Shank No. of Weight Tol. H7 length length h9 length teeth ea/pc d 1 l 2 l 1 d 2 l 3 z app. kg 2, , ,002 2, , ,003 3, , ,003 3, , ,004 3, , ,004 4, , ,004 4, , ,006 5, , ,010 6, , ,015 7, , ,022 8, , ,035 9, , ,040 10, , ,060 11, , ,110 12, , ,130 13, , ,150 14, , ,160 15, , ,240 16, , ,270 17, , ,290 18, , ,320 19, , ,350 20, , ,380 Form E All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. Constructional features: Helical machine reamers are suitable for through-holes. These reamers possess non-uniform, reduced number of teeth. In spite of a reaming allowance of 100%, they machine a clean, nonchatter surface in comparison to normal reamers. The wide cutting surface allow for higher cutting rates and higher feeds. The reamers have a tapered first cut on approx. 1/6 part of the cutting length. Area of application: For iron, non-ferrous metals and plastics. 409-xx.xx-E x = diameter 25

20 Front reamers Catalogue-no. 410 HSS/E Straight-fl uted With straight shank up to Ø 4 mm with inner coolant according your requirements Nominal-Ø Flute O/L Shank-Ø Max. friction No. of Weight Tol. H7 length length h9 length teeth ea/pc d 1 l 2 l 1 d 2 b z app. kg 3, , ,003 3, , ,004 4, , ,005 4, , ,007 5, , ,010 6, , ,015 7, , ,022 8, , ,035 9, , ,040 10, , ,060 11, , ,110 12, , ,130 Constructional features: To improve reamer guidance, non-chipping broad cylindrical grinding lands are used. Front reamers are especially suited for machining precisely-specified bore-hole gauges, and also for machining series bore holes which must be perfectly aligned on completion of the frictional process. For better lubricant supply, each second flute is shaped. All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. 410-xx-xx x = diameter 26

21 Short stub reamers DIN 8089 Catalogue-no. 411 HSS/E Form A - straight-fl uted Form B - left-hand spiral-fl uted Form C - right-hand spiral-fl uted up to Ø 4 mm with inner coolant according requirements Nominal-Ø Flute O/L Shank-Ø No. of Weight Tol. H7 length length h9 teeth ea/pc d 1 l 2 l 1 d 2 z app. kg 1,5* ,0 4 0,002 2,0* ,0 4 0,003 2,5* ,0 4 0,004 3,0* ,0 6 0,004 3,5* ,0 6 0,005 4, ,6 6 0,005 4, ,0 6 0,008 5, ,0 6 0,010 5, ,0 6 0,010 6, ,0 6 0,012 6, ,0 6 0,016 7, ,3 6 0,018 7, ,3 6 0,020 8, ,3 6 0,020 8, ,3 6 0,025 9, ,0 6 0,025 9, ,0 6 0,030 10, ,0 6 0,035 11, ,0 6 0,040 12, ,0 6 0,045 13, ,0 6 0,050 14, ,5 8 0,085 15, ,5 8 0,150 16, ,5 8 0,200 17, ,5 8 0,220 18, ,0 8 0,250 19, ,0 8 0,300 20, ,0 8 0,350 * not included in the September 1979 norm. All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. If required, these tools may also be delivered in left-hand cut. Form A Form B 411-xx.xx-A straight-fluted, right-hand cut 411-xx.xx-B left-hand spiral, right-hand cut 411-xx.xx-C right-hand spiral, right-hand cut x = diameter 27

22 Machine reamers DIN 208 Catalogue-no. 401 HSS/E Straight- or spiral-fl uted With morse taper shank Form A Form B Nominal-Ø Flute O/L Morse Max. friction No.of Weight Tol. H7 length length taper length teeth ea/pc d 1 l 2 l 1 MT b z app. kg 3,0* ,5 6 0,050 4,0* ,5 6 0,050 5, ,5 6 0,060 6, ,5 6 0,060 7, ,5 6 0,070 8, ,5 6 0,080 9, ,5 6 0,090 10, ,5 6 0,100 11, ,5 6 0,110 12, ,5 6 0,130 13, ,5 8 0,150 14, ,5 8 0,160 15, ,0 8 0,270 16, ,0 8 0,270 17, ,0 8 0,290 18, ,0 8 0,320 19, ,0 8 0,350 20, ,0 8 0,380 21, ,0 8 0,420 22, ,0 8 0,460 23, ,0 8 0,620 24, ,0 10 0,700 25, ,0 10 0,750 26, ,0 10 0,780 27, ,0 10 0,840 28, ,0 10 0,880 29, ,0 10 0,920 30, ,0 10 1,000 31, ,0 12 1,100 32, ,0 12 1,200 33, ,0 12 1,700 34, ,0 12 1,730 35, ,0 12 1,750 36, ,0 12 1,800 37, ,0 12 1,850 38, ,0 12 1,950 39, ,0 12 2,000 40, ,0 12 2,050 * not included in the DIN-Norm 28

23 Machine reamers DIN 208 Catalogue-no. 401 Continued HSS/E Straight- or spiral-fl uted With morse taper shank Nominal-Ø Flute O/L Morse Max. friction No.of Weight Tol. H7 length length taper length teeth ea/pc d 1 l 2 l 1 MT b z app. kg 41, ,100 42, ,150 43, ,400 44, ,550 45, ,600 46, ,620 47, ,650 48, ,950 49, ,000 50, ,050 52, ,150 53, ,200 55, ,300 56, ,350 58, ,450 60, ,550 All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. If required, we are also able to supply reamers with helical first cut. These tools can also be supplied in the following designs: TiN-coated (see Page 30) TiCN-coated (if requested) with tightening thread (if required) Machine reamers DIN 208 can be used for all bottom holes and through-holes as well as in single and series-productions. For drill hole with an interrupted cutting die (for example: cross drills) spiral-fluted machine reamers should be used. Form A Form B 401-xx.xx-A for straight-fluted reamers 401-xx.xx-B for spiral-fluted reamers x = diameter 29

24 Machine reamers DIN 208 Catalogue-No. 402 HSS/E + TiN-coated Spiral-fl uted With morse taper shank Nominal-Ø Flute O/L Morse Max. friction No.of Weight Tol. H7 length length taper length teeth ea/pc d 1 l 2 l 1 MT b z app. kg 6, ,5 6 0,060 7, ,5 6 0,070 8, ,5 6 0,080 9, ,5 6 0,090 10, ,5 6 0,100 11, ,5 6 0,110 12, ,5 6 0,130 13, ,5 8 0,150 14, ,5 8 0,160 15, ,0 8 0,270 16, ,0 8 0,270 17, ,0 8 0,290 18, ,0 8 0,320 19, ,0 8 0,350 20, ,0 8 0,380 If required, we are able to supply price and delivery time for straight-fluted reamers. All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. Form B 402-xx.xx-B x = diameter 30

25 Helical machine reamers DIN 208 Catalogue-no. 403 HSS/E With morse taper shank 45 left-hand spiral-fl uted Nominal-Ø Flute O/L Morse Max. friction No.of Weight Tol. H7 length length taper length teeth ea/pc d 1 l 2 l 1 MT b z app. kg 5, ,5 3 0,060 6, ,5 3 0,060 7, ,5 3 0,070 8, ,5 3 0,080 9, ,5 3 0,090 10, ,5 4 0,100 11, ,5 4 0,110 12, ,5 4 0,130 13, ,5 4 0,150 14, ,5 4 0,160 15, ,0 4 0,240 16, ,0 4 0,270 17, ,0 4 0,290 18, ,0 4 0,320 19, ,0 4 0,350 20, ,0 4 0,380 21, ,0 4 0,420 22, ,0 4 0,460 23, ,0 4 0,540 24, ,0 4 0,700 25, ,0 4 0,750 26, ,0 6 0,780 27, ,0 6 0,840 28, ,0 6 0,880 29, ,0 6 0,930 30, ,0 6 1,000 31, ,0 6 1,100 32, ,0 6 1,200 Larger Ø are also deliverable within a short space of time if required. Form C Constructional features: Helical Machine Reamers are suitable for through-holes. These reamers possess a non-uniform, reduced number of teeth. In spite of a reaming allowance of 100, they give a clean, non-chatter surface in comparison with normal reamers. The wide cutting surfaces allow for higher cutting rates and higher feeds. All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short time. 403-xx.xx-C x = diameter 31

26 Front reamers Catalogue-no. 404 HSS/E Straight-fl uted With morse taper shank Nominal-Ø Flute O/L Morse Max. friction No.of Weight Tol. H7 length length taper length teeth ea/pc d 1 l 2 l 1 MT b z app. kg 8, ,080 9, ,090 10, ,100 11, ,110 12, ,130 13, ,150 14, ,160 15, ,200 16, ,270 17, ,290 18, ,320 19, ,350 20, ,380 21, ,420 22, ,460 23, ,540 24, ,700 25, ,750 26, ,780 27, ,840 28, ,880 29, ,950 30, ,000 31, ,100 32, ,200 Constructional features: To improve reamer guidance, non-chipping broad cylindrical grinding lands are used. Front reamers are especially suited for machining precisely-specified bore-hole gauges, and also for machining series bore holes which must be perfectly aligned on completion of the frictional process. For better lubricant supply, each second flute is shaped. All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time xx-xx x = diameter

27 Long machine reamers sim. to DIN 212 Catalogue-no. 408 HSS/E Spiral-fl uted Nominal-Ø Flute O/L Shank-Ø Max. friction No. of Weight Tol. H7 length length h9 length teeth ea/pc d 1 l 2 l 1 d 2 b z app. kg 2, ,0 45,0 4 0,002 2, ,5 55,0 4 0,002 3, ,0 65,0 6 0,004 3, ,5 65,0 6 0,006 4, ,0 70,0 6 0,007 4, ,5 70,0 6 0,010 5, ,0 80,0 6 0,014 5, ,5 80,0 6 0,017 6, ,0 90,0 6 0,022 6, ,0 210,0 6 0,041 6, ,0 90,0 6 0,025 7, ,0 95,0 6 0,029 7, ,0 95,0 6 0,036 8, ,0 115,0 6 0,050 8, ,0 205,0 6 0,080 8, ,0 115,0 6 0,055 9, ,0 130,0 6 0,065 9, ,0 130,0 6 0,070 10, ,0 140,0 6 0,085 10, ,0 200,0 6 0,114 11, ,0 150,0 6 0,110 12, ,0 160,0 6 0,145 Form D Long machine reamers sim. to DIN 208 Catalogue-no. 406 HSS/E Spiral-fl uted Nominal-Ø Flute O/L Morse Max. friction No.of Weight Tol. H7 length length taper length teeth ea/pc d 1 l 2 l 1 MT b z app. kg 12, ,0 245,0 6 0,212 13, ,0 179,0 8 0,190 14, ,0 179,0 8 0,190 14, ,0 245,0 8 0,245 15, ,0 180,0 8 0,280 16, ,0 180,0 8 0,300 16, ,0 270,0 8 0,350 18, ,0 180,0 8 0,320 18, ,0 270,0 8 0,380 20, ,0 190,0 8 0,360 20, ,0 270,0 8 0,580 Form B Continued 33

28 Long machine reamers sim. to DIN 208 Catalogue-no. 406 Continued HSS/E Spiral-fl uted Nominal-Ø Flute O/L Morse Max. friction No.of Weight Tol. H7 length length taper length teeth ea/pc d 1 l 2 l 1 MT b z app. kg 22, ,420 24, ,500 25, ,900 26, ,000 28, ,000 30, ,200 32, ,800 34, ,900 36, ,000 38, ,400 40, ,600 42, ,000 45, ,100 50, ,500 Form B All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short time. Long machine reamers similar to DIN 212 and DIN 208 may be used for bottom holes and through-holes, as well as in single and series-productions. They are also suitable for machining holes with an interrupted cutting die (for example: cross drill). These reamers are to be used especially in die and mold marking. If required, we are able to supply these reamers also with different lengths. for long reamers similar to DIN xx.xx-B-y x = diameter y = overall length for long reamers similar to DIN xx.xx-B-y x = diameter y = overall length 34

29 Machine bridge reamers DIN 311 Catalogue-no. 421 HSS With 25 left-hand cut 1/3 part conical fl ute length 2/3 part cylindrical Large Small Flute O/L Taper No. of Morse Weight Ø Ø length length first cut teeth taper ea/pc l 2 l 1 l 3 z MT app. kg 6,4 4, , ,080 7,4 5, , ,090 8,0 5, , ,095 8,4 5, , ,100 9,0 6, , ,105 9,5 6, , ,110 10,0 7, , ,125 11,0 7, , ,140 12,0 8, , ,170 13,0 * 9, , ,175 13,0 9, , ,180 14,0 9, , ,210 15,0 10, , ,240 16,0 11, , ,300 17,0 * 11, , ,320 17,0 11, , ,390 18,0 12, , ,430 19,0 13, , ,465 20,0 14, , ,520 21,0 * 14, , ,550 21,0 14, , ,630 22,0 15, , ,750 23,0 16, , ,850 24,0 16, , ,950 25,0 17, , ,000 26,0 18, , ,100 27,0 18, , ,200 28,0 19, , ,300 29,0 20, , ,400 30,0 21, , ,500 31,0 21, , ,650 32,0 22, , ,750 33,0 23, , ,900 34,0 23, , ,000 35,0 24, , ,100 36,0 25, , ,200 37,0 25, , ,300 38,0 26, , ,500 39,0 27, , ,750 40,0 28, , ,000 * = not included in DIN-Norm All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. The reamers correct the drill hole offset of superimposed plates to match the drill hole diameter required (for example, for riveting or screwing). 421-xx.xx-MKy x = Large Ø y = MT-size 35

30 Shell reamers DIN 219 Catalogue-no. 412 HSS/E With drill hole 1:30 Straight- or spiral-fl uted Nominal-Ø Flute O/L Drill hole Arbor No. of Weight Tol. H7 length length Ø teeth ea/pc d 1 l 2 l 1 d 2 size z app. kg Form A Form B 20,0* ,050 21,0* ,055 22,0* ,060 23,0* ,070 24,0* ,085 25, ,100 26, ,110 27, ,120 28, ,150 29, ,170 30, ,180 31, ,190 32, ,200 33, ,210 34, ,220 35, ,230 36, ,240 37, ,245 38, ,250 39, ,260 40, ,270 41, ,300 42, ,320 43, ,380 44, ,410 45, ,420 46, ,430 47, ,470 48, ,480 49, ,490 50, ,520 52, ,530 55, ,660 56, ,690 58, ,800 60, ,830 62, ,870 65, ,000 68, ,100 70, ,200 72, ,300 75, ,400 78, ,500 80, ,600 * = Not included in the August 1971 Standard Specification. Corresponds with standard design. Continued 36

31 Shell reamers DIN 219 Catalogue-no. 412 Continued HSS/E With drill hole 1:30 Straight- or spiral-fl uted Nominal-Ø Flute O/L Drill hole Arbor No. of Weight Tol. H7 length length Ø teeth ea/pc d 1 l 2 l 1 d 2 size z app. kg 82, ,700 85, ,800 88, ,900 90, ,000 92, ,100 95, ,200 98, , , ,500 For DIN 217 shell holders, please see Page 40. All above-mentioned diameters are available from stock. Intermediate sale reserved. Other diameters and tolerances are deliverable within a short space of time. Constructional features: Shell reamers with straight or spiral flutes give a short first-cut of 45. The cross slot is made according to DIN 138. For drill holes with an interrupted cutting die (for example: cross drills and slots), spiral fluted shell reamers must be used. Area of application: For iron, non-ferrous metals and plastics. Larger Ø and shell reamers with a cylindrical bore are deliverable on request. 412-xx.xx-A for straight-fluted reamers 412-xx.xx-B for spiral-fluted reamers x = diameters 37

32 Helical shell reamers DIN 219 Catalogue-no. 413 HSS/E With drill hole 1:30 45 left-hand spiral-fl uted Nominal-Ø Flute O/L Drill hole Arbor No. of Weight Tol. H7 length length Ø teeth ea/pc d 1 l 2 l 1 d 2 size z app. kg Form C 20,0* ,050 21,0* ,055 22,0* ,060 23,0* ,070 24,0* ,085 25, ,100 26, ,110 27, ,120 28, ,150 29, ,170 30, ,180 31, ,190 32, ,200 33, ,210 34, ,220 35, ,230 36, ,240 37, ,245 38, ,250 39, ,260 40, ,270 41, ,300 42, ,320 43, ,380 44, ,410 45, ,420 46, ,430 47, ,470 48, ,480 49, ,490 50, ,520 52, ,530 55, ,660 56, ,690 58, ,800 60, ,830 62, ,870 65, ,000 68, ,100 70, ,200 72, ,300 75, ,400 78, ,500 80, ,600 * = Not included in the August 1971 Standard Specification. Corresponds with standard design. Continued 38

33 Helical shell reamers DIN 219 Catalogue-no. 413 Continued HSS/E With drill hole 1:30 45 left-hand spiral-fl uted Nominal-Ø Flute O/L Drill hole Arbor No. of Weight Tol. H7 length length Ø teeth ea/pc d 1 l 2 l 1 d 2 size z app. kg , , , , , , , ,500 For DIN 217 shell holders, see Page 40. All above-mentioned diameters are deliverable from stock. Intermediate sale reserved. Other dimensions and tolerances are deliverable within a short space of time. Constructional features: Shell reamers are suitable for long-chipping materials and possess a non-uniform, reduced number of teeth. In spite of a reaming allowance of 100%, they give a clean, non-chatter surface in comparison with normal reamers when used at the same velocities, they also produce a high quality if drilling roundness and possess a considerably longer service life. These reamers give a tapered cut to approx. 1/4 of the cutting length and may not be used for blind holes; chip removal takes place from the front. Larger Ø and helical shell reamers with a cylindrical bore are deliverable on request. 413-xx.xx-C x = diameter 39

34 Shell holders DIN 217 Catalogue-no. 201 Version Sept For shell reamers and shell core drills With forcing nut and fl at tang Hub taper 1:30 Hardened holder and fl at tang Size Nominal O/L Morse Area of Area of Area of Weight Ø length taper application application application ea/pc l 1 MT DIN 219 DIN 222 DIN 8054 app. kg 1 10, , , , , , , , , , , , , , , , , ,200 Shell holders may also be supplied according to the earlier norm (October 1954 version) if required. Size Nominal O/L Morse Area of Area of Area of Weight Ø length taper application application application ea/pc l 1 MT DIN 219 DIN 222 DIN 8054 app. kg 1 10, , , , , , , , , , , , , , , ,900 Forcing nuts and clutch drive rings may also be supplied separately. 201-x x = size 40

35 Taper reamers DIN 9 Catalogue-no. 501 HSS Taper 1:50 for tapered pins DIN 1, DIN 258, DIN 7977, DIN 7978 With cylindrical shaft and square (jaw span in accordance with DIN 10) Straight- and spiral-fl uted Nominal Small Large Flute O/L Square No. of Weight Ø Ø Ø length length length a teeth ea/pc d 2 d 3 l 2 l 1 l 3 a 11 z app. kg 1,5 1,40 2, ,50 3 0,003 1,6* 1,50 2, ,70 4 0,003 2,0 1,90 2, ,50 4 0,004 2,5 2,40 3, ,50 4 0,005 3,0 2,90 4, ,15 5 0,006 3,5* 3,40 4, ,55 5 0,009 4,0 3,90 5, ,00 5 0,010 4,5* 4,40 6, ,50 5 0,016 5,0 4,90 6, ,00 5 0,018 5,5* 5,40 7, ,60 6 0,032 6,0 5,90 8, ,30 6 0,035 6,5* 6,40 8, ,30 6 0,035 7,0* 6,90 9, ,10 6 0,055 8,0 7,90 10, ,00 6 0,060 9,0* 8,90 12, ,00 6 0,110 10,0 9,90 13, ,00 6 0,130 12,0 11,80 16, ,20 8 0,200 13,0* 12,86 16, ,50 8 0,220 14,0* 13,86 17, ,50 8 0,250 16,0 15,80 20, ,00 8 0,580 20,0 19,80 24, , ,850 25,0 24,70 30, , ,600 30,0 29,70 36, , ,200 40,0 39,70 46, , ,200 50,0 49,70 56, , ,900 Form A Form B * These dimensions are not included in the June 1975 norm. All above-mentioned diameters are deliverable from stock. Intermediate sale reserved. Prices and delivery times for intermediate dimensions are available on request. 501-xx.xx-A for straight-fluted reamers 501-xx.xx-B for spiral-fluted reamers x = nominal-ø 41

36 Taper reamers sim. to DIN 9 Catalogue-no. 502 HSS Taper 1:50 For tapered pins DIN 1, DIN 258, DIN 7977, DIN 7978 With morse taper Straight- and spiral-fl uted Nominal Small Large Flute O/L Morse No. of Weight Ø Ø Ø length length taper teeth ea/pc d 2 d 3 l 2 l 1 MT z app. kg 8 7,90 10, , ,90 13, , ,80 16, , ,86 16, , ,86 17, , ,80 20, , ,80 24, , ,70 30, , ,70 36, , ,70 46, , ,70 56, ,400 All above-mentioned diameters are deliverable from stock. Intermediate sale reserved. Prices and delivery times for intermediate dimensions are available on request. Form A Form B 502-xx.xx-A for straight-fluted reamers 502-xx.xx-B for spiral-fluted reamers x = nominal-ø 42

37 Helical taper reamers DIN 2179 Catalogue-no. 503 HSS Taper 1:50, for taper pins according to DIN 1, DIN 258, DIN 7977, DIN 7978 With straight shank and fl at tang 45 left-hand spiral-fl uted Nominal Small Large Flute O/L Shank No. of Weight Ø Ø Ø length length Ø teeth ea/pc d 2 d 3 l 2 l 1 z app. kg 2,0 1,90 2, ,15 2 0,004 2,5 2,40 3, ,15 3 0,005 3,0 2,90 4, ,00 3 0,010 4,0 3,90 5, ,00 3 0,013 5,0 4,90 6, ,30 3 0,025 6,0 5,90 8, ,00 3 0,040 6,5* 6,40 8, ,50 3 0,045 8,0 7,90 10, ,00 3 0,095 10,0 9,90 13, ,50 3 0,145 12,0 11,80 16, ,00 3 0,200 13,0* 12,86 16, ,00 3 0,260 14,0* 13,86 17, ,00 3 0,300 16,0* 15,84 21, ,00 3 0,480 20,0* 19,80 25, ,00 3 0,740 * These diameters are not included in the Norm of June All above-mentioned diameters are available from stock. Intermediate sale reserved. Prices and delivery times for intermediate dimensions are available on request. These reamers work smooth and make neat drill holes as a result of the shelling cut. They are indifferent to rough treatment and they also cope with higher feed than the straight fl uted taper reamers. 503-xx.xx x = nominal-ø 43

38 Helical taper reamers DIN 2180 Catalogue-no. 504 HSS Taper 1:50 For tapered pins according to DIN 1, DIN 258, DIN 7977, DIN 7978 With morse taper 45 left-hand spiral-fl uted Nominal Small Large Flute O/L Morse No. of Weight Ø Ø Ø length length taper teeth ea/pc d 2 d 3 l 2 l 1 MT z app. kg 4,0* 3,90 5, ,050 5,0 4,90 6, ,050 6,0 5,90 8, ,070 6,5* 6,40 8, ,075 8,0 7,90 10, ,100 10,0 9,90 13, ,135 12,0 11,80 16, ,210 13,0* 12,86 16, ,230 14,0* 13,86 17, ,260 16,0 15,80 20, ,420 20,0 19,80 24, ,850 25,0 24,70 30, ,300 30,0 29,70 36, ,500 40,0 39,70 46, ,500 50,0 49,70 56, ,400 * these diameters are not included in the June 1975 norm. All above-mentioned diameters are deliverable from stock. Intermediate sale reserved. Prices and delivery times for intermediate dimensions are available on request. Due to the shelling cut, clean bore holes are obtained. These reamers machine smoothly. They are indifferent to rough handling are able to cope with a higher feed than straight fl uted taper reamers. 504-xx.xx x = nominal-ø 44

39 Taper reamers 1:10 Catalogue-no. 505 HSS Straight- or spiral-fl uted With straight shank and square Small Large Flute O/L Square No. of Weight Ø Ø length length teeth ea/pc d 2 d 3 l 2 l 1 k z app. kg ,3 5 0, ,0 5 0, ,0 7 0, ,4 9 1, ,5 11 1, ,0 13 3, ,0 15 5, ,0 17 7, xxxx-A for straight-fluted reamers 505-xxxx-B for spiral-fluted reamers x = small + large-ø Taper reamers 1:10 Catalogue-no. 506 HSS Straight- or spiral-fl uted With morse taper shank Small Large Flute O/L Morse No. of Weight Ø Ø length length taper teeth ea/pc d 2 d 3 l 2 l 1 MT z app. kg , , , , , , ,300 When producing this highly-conical bore hole, step-by-step drilling is recommended from an economical point of view. Cylindrical drill holes may not be reamed with this design. 506-xxxx-A for straight-fluted reamers 506-xxxx-B for spiral-fluted reamers x = small + large-ø 45