Process Analysers. Moisture and Hydrocarbon Dew Point Solutions. Process Analysers

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1 Moisture and Hydrocarbon Dew Point Solutions Process Analysers

2 Background to Michell Instruments Michell Instruments is the international leader in the field of moisture and humidity measurement solutions. With over 30 years experience, Michell designs and manufactures a wide range of transmitters, instruments and system solutions capable of measuring trace moisture, humidity and dew point in a vast range of applications and industries ranging from compressed air, power generation, process, oil and gas, pharmaceutical and many more. With a fast growing international subsidiary and distribution network, the Michell Group provides solutions in dew point, moisture and humidity to the most demanding applications worldwide. Michell uses three key dew point measurement technologies in their products: Impedance method using a ceramic tile which delivers unrivalled speed of response and robustness. Cooled Mirror method which has been incorporated into advanced, precision instruments for industrial and laboratory use. Dark spot technology, which was developed in partnership with Shell, to offer a world-class solution for the measurement of hydrocarbon dew point. Analysers Michell Instruments offers the most comprehensive range of process dew-point and moisture on-line analysers in the market. The range of intrinsically safe systems for measurement of trace moisture in gases and liquids offer a field mounted transmitter and sampling system in combination with a safe area control unit. If the application requires a flameproof/explosion proof certified system the analyser is offered as an integrated solution for complete hazardous area installation next to the sample source. Analysers On-Line Process Analysers: Universal Features Comprehensive analyser packages with selection of standardised sampling systems or custom-designed solutions to suit exact application and installation requirements Choice of flameproof (EExd) or intrinsically safe (I.S.) certified measurement systems ATEX approved for Zone 1 and 2 installation CSA (US) approved for Class 1, Division 1 Unique Michell Calibration Exchange Service provides cost effective field maintenance of moisture measurement certified traceable to NPL (UK) and NIST (USA) Systems compatible with aggressive samples such as sour natural gas Engineering and applications specialists available through global network of Michell offices and factory trained representatives Professional commissioning services and site maintenance personnel training available worldwide The accurate and reliable measurement of the moisture content and hydrocarbon dew point in natural gas is critical for gas quality measurements in pipelines and numerous gas turbine applications. HYDROCARBON DEW POINT IN NATURAL GAS Understanding and anticipating the specific nature of numerous process industry applications, Michell offers the analysers as a complete package including the most suitable sampling system to provide reliable and accurate long term performance. To suit the broad range of process applications, the sampling systems can be selected from a choice of purpose designed, standardised process sampling systems or can be entirely customised by our expert team of experienced project engineers. Michell strives for satisfied customers. Whatever the moisture or dew point application may be, in all cases the attention to detail and dedication of Michell s team to customers success will ensure that the best solution is achieved every time. Condumax II - Hydrocarbon Dew-Point Analyser Continuous on-line measurement of the hydrocarbon dew-point temperature of natural gas. Fully automatic, reliable, on-line analysis Objective, repeatable measurement Fundamental cooled mirror principle Self-cleaning Optional water dew point

3 In the petrochemical industry the measurement of moisture content in a multitude of process gases and liquids is one of the most difficult and demanding tasks for process engineering. To maintain certain moisture content or avoid defined moisture levels is crucial for a large number of chemical processes. Michell s state-of-the-art, on-line analyser helps to increase plant efficiency and safety in many petrochemical sites across the globe. MOISTURE IN PROCESS GASES Promet I.S. - Process Moisture Analyser A complete, turnkey hygrometer system for moisture measurement in critical process gas applications. Field sampling system with intrinsically safe certified sensor and safe area control unit Range -100 to +20 C dew point Moisture content in ppm v, mgm -3, Lb/mmscf Analysis pressure up to 30 MPa Multi-channel PMA for any combination of Promet I.S. and Liquidew I.S. Promet EExd - Process Moisture Analyser Wholly hazardous area installed analyser system for critical process gas applications. Single or dual channel measurement Range -120 to +30 C dew point Moisture content in ppm v, mgm -3, Lb/mmscf Integrated electronic pressure measurement Modbus RTU, 4-20 ma signals, alarms and remote global web access MOISTURE IN PROCESS LIQUIDS Liquidew I.S. - Moisture in Liquids Analyser Precise real-time measurement and control of process moisture conditions without the need for collection and analysis of liquid samples in a laboratory. On-line analysis providing fast response to moisture changes Displays moisture content in ppm w or dew point Library of pre-programmed saturation concentration characteristics plus four user configurable tables Autoscale range 0-01 to 10,000 ppm w Multi-channel PMA for any combination of Promet I.S. and Liquidew I.S. Michell Instruments adopts a continuous development programme which sometimes necessitates specification changes without notice. Michell Instruments 2008

4 Liquidew EExd - Moisture in Liquids Analysers The Moisture in Liquid Analyser that offers the complete moisture measurement package for critical petrochemical liquid applications. Wholly hazardous area installation - single and dual channel Multiple measurement units: moisture content in ppm w dew point in C and F sample temperature in C and F Auto-scaling measurement range capability to 30,000 ppm w Automatic application of Henry s Law using pre-programmed or user entered saturation concentration levels Modbus RTU, 4-20 ma signals, alarms and remote global web access MULTI-CHANNEL SOLUTIONS PMA Process Moisture Analyser Liquidew I.S. and Promet I.S. are offered in the multi-channel PMA for up to four channels of liquid or gas phase measurement. Addition of further PMA units extends the capability to 8, 12 or more measurement channels, offering ultimate flexibility and cost efficiency. Remote Interface For users of our EExd analysers wishing to have a dedicated host system within a convenient safe area location, the optional RI provides advanced graphical display, status information, comprehensive logging functions and all programme configuration functions for up to 31 analysers. Global access to full functionality is available through any web browser.

5 Moisture Sensing Technology for Process Gases and Liquids Michell s Advanced Ceramic Sensor technology provides rugged and reliable measurement of the water dew point and moisture content in both gases and liquids throughout natural gas and petrochemical industries. Our sensors are resilient to chemical attack and will not fail even when subjected to the most severe pressure shock. The Ceramic Sensor works by adsorbing water vapour in equilibrium with the fluid being measured into its porous active layer, sandwiched between two conductive plates. High sensitivity even at ultra low trace moisture levels is achieved by use of semiconductor techniques to achieve an extremely thin active layer, protected by a micro-porous metallic surface coating. Therefore the sensor responds rapidly to changes in applied moisture, both when being dried (on process start-up) and when called into action if there is moisture ingress into a process. All Michell Ceramic Moisture Sensors provide up to 1 o C accuracy and excellent long-term stability in process applications. The unique Michell Calibration Exchange Service enables all our customers worldwide to maintain traceable certified calibration of our process moisture analysers at modest cost with minimal spares stock and down time. Applications Hydrocarbon Dew Point for Natural Gas Michell's hydrocarbon dew point technology utilises the patented Dark Spot optical principle, a technique radically different from that of any other cooled mirror system. Sensitivity of the order of 5 mgm -3 of condensate enables the analyser to detect the almost invisible films of condensate which are characteristic of hydrocarbon gases at dew point, due to their low surface tension and colourless appearance. Natural Gas Applications Gas quality measurements to ensure compliance to transmission pipeline tariff specifications Avoiding hydrate formation and corrosion by monitoring glycol dehydration plant Gas heater Superheat control of fuel gas to turbine power plant Protect turbo expanders and pipeline compressors from liquid impact damage The optical surface is the key element of the sensor cell and comprises an acid etched, semi-matt surface with a central conical shaped depression. A collimated beam of visible red light is focussed onto the central region of the optical surface to form an annulus ring of light. Optical detection is made of light dispersed. As the sensor is cooled during measurement cycle, hydrocarbon condensates form on the optical surface and its optical properties are modified the reflected light intensity of the annulus ring increases and there is a dramatic reduction in the scattered light intensity within the dark spot region. This highly sensitive secondary effect is used to determine the hydrocarbon dew point. Petrochemical Applications Monitoring recycle gases during catalytic processes to maximise catalyst life and productivity HDPE and LDPE process gases and liquids ethylene, hexane, butane, LNG/LPG production and product checking Liquid benzene in styrene manufacture Diesel and aero - fuels to avoid liquid water phase separation

6 Michell Instruments operates in the following markets: Compressed Air Dryers Pharmaceutical Standards Laboratories and Metrology Semiconductors Natural Gas and Petrochemicals Industrial and Pure Gas Production Power Generation Other Product Ranges Dew-Point Transmitters Michell offers the largest selection of dew-point sensors and transmitters on the market. From the basic Easidew 2-wire Transmitter to the new Pura Plus trace moisture event monitor for pure gases, all are supplied with sensors traceable to national standards. Portable Instruments Michell offers a group of easy to operate instruments designed for fast, accurate and stable measurement of dew point, relative humidity and moisture concentration rugged enough for demanding industrial applications. Cooled Mirror Instruments Michell offers a collection of exceptionally accurate and repeatable humidity instruments for measurement from trace moisture to high humidities using a fundamental measuring technology. This group is based on a rugged sensor design that is equally suitable for installation in demanding process environments or for use as an accurate reference instrument in a National Standards Laboratory. Calibration Instruments Michell offers a complete group of calibration systems for the certification of trace moisture, dew point and relative humidity sensors. From generators for producing a dry gas supply through the transfer standard reference instruments, the complete collection includes modular components for building a system to meet specific performance requirements. Michell Instruments Ltd 48 Lancaster Way Business Park Ely, Cambridgeshire CB6 3NW, United Kingdom Tel: +44 (0) Fax: +44 (0) Web: Please note: The accuracy stated represents the typical variation between the instruments under test and a calibrated and corrected reference. Please contact us for the latest version: Process Analyzers_97142_V1_UK_0708

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