ADI - Flow Meter Calibration Facility
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1 ADI - Flow Meter Calibration Facility 10:00 All - Overview of ADI project and the FMC Facility 10:30 All - Canal Regulation Concepts 11:00 Group 1 - Manual and Automatic Control of Canal Water Levels 11:00 Group 2 - Overview of types of open channel and pipe flow meters 12:30 Lunch (provided by HIDCC at Calibration Facility) 1:00 Group 2 - Manual and Automatic Control of Canal Water Levels 1:00 Group 1 - Overview of types of open channel and pipe flow meters 2:30 All - Demonstration of procedure to calibration 12 impeller meter 3:00 All - Questions and Answer Session 1
2 Flow Meter Calibration Facility (FMC) Harlingen Irrigation District Tommy McLemore Manager and Builder Rich Keating - Instrumentation Wayne Halbert District Manager Texas Water Development Board Kate McAfee Program Coordinator Comer Tuck Program Manager Axiom Blair Engineering A. Blair Project Engineer and System Design Will Blair System Integrator Advise and Help with Design Stu Styles and Charles Burt Calpoly at SLO Southern Cal Edison - Ag Tech Application Center Donations Siemens, Sontek, Rubicon 2
3 FMC Purpose Calibration of Pipe Flow Meters (8 to 24 diameter) Evaluate Open Channel Flow Meters Demonstration of and Training for Various Types and Methods of Flow Measurement Automatic Control and Regulation of Canal Systems Variable Speed Pumping System SCADA Operation and Design Information Management Development and Testing of Low Cost Alternatives On Farm Flow Measurement Automatic Gate Control 3
4 FMC Features 27 cfs Variable Speed Pumping System 144 by 4 x3 Flume (Open Channel) 10 x 10 x 12 (10,000 Gallon) Calibration Tank Pipe Flow Meter Calibration Manifold Automated Data Measurement and Control System SCADA Development and Test System On-Farm Turnout and Flow Measurement Testing High Speed Data Link with HID HQ SCADA Server 45 Student Classroom 4
5 27 cfs Supply Pump 5
6 144 Foot Open Channel 6
7 Calibration Tank 7
8 Pipe Manifold 8
9 Automated Data Measurement and Collection 9
10 SCADA Development and Test 10
11 On-Farm Meters Facility is Adjacent to Farm Land 100 Farm Turnouts through District Duck Nest Alfalfa Valve 11
12 Information Management High Speed Link SCADA Server Accounting Server Internet Server RF Repeater 12
13 Canal Regulation Flow Rate Constant Downstream Water Level Constant Upstream Constant Downstream Hand-On Training Constant Upstream 13
14 Simple Example Canal Check H up Q up H down Q check Q down Q out1 Q up = Q out1 + Q check + Q out2 + Q down + S Q out2 14
15 Simple Example Constant H up Goal is to Hold Upstream Water Surface Elevation Constant Change in Inflow Increase or Decrease Change in Lateral Outflow (Irrigation Turnouts) 15
16 Hands On Training 144 Flume 3 feet wide Flume Constant Head Tank 16
17 Hands On Training 4 Teams 4 Teams of 2 People 3 Teams Operating Canal Gates 1 Team Water Master 1 Person Operates Gate 1 Person Liaison with other Teams Water Master Team Controls Inflow Tommy Water User 17
18 Hands on Training Objectives and Script Objectives Keep Water Level Constant in each Reach Minimize Waste Keep Water User Happy Script (as requested by Water User) 0 to 15 minutes Charge Canal supply water to 1 turnout located in Reach 3 15 to 30 minutes 1 new irrigation goes on in Reach minutes 2 new irrigation go on in Reach 1 and 3 and Reach 4 irrigation is shut off minutes Reach 1, 2, and 3 irrigations off, Reach 4 on. Automatic Control 18
19 Team Locations and Protocol Flume Water Master Constant Head Tank Team 1 only Talks to Team 2 or Water Master Team 2 only Talks to Team 1 or 3 or Water Master Team 3 only Talks to Team 2 or Water Master Water Master Talks to All Teams and Water User Water User can talk to all Teams and Water Master 19
20 Hands On Training Water Master Adjusts Inflow to System Communicates with All Teams Takes Water Orders from Team
21 Hands On Training Canal Teams 1 person operates gate 1 person communicates with others Team 1 through 2 must hold water level in their canal reach at a gauge height of 2.0 feet Water User orders water for turnout from the Team operating section of canal where turnout is located Team 3 keep water level at 2 and minimize spill 21
22 Hands on Training - Tips Water Master 1 revolution of supply gate = about 1 cfs Fully open turnout uses about 2 cfs Maximum water supply is 20 cfs Maximum flume capacity is 10 cfs Overtopping flume equals a ditch break Canal Teams Go slow on gate changes (do not over correct) When irrigation is started be ready for large change Communicate shortages both upstream and to water master Overtopping flume equals a ditch break 22
23 Flow Measurement Mechanical Magnetic Ultrasonic Differential Pressure Exotics Laser / Radar / Turbulence / Vortex / etc. 23
24 Open Channel Flow Measurement Mechanical Price AA / Impeller (turbine) Magnetic Point Ultrasonic Doppler/Transit Time Differential Pressure Weir/Flume 24
25 Pipe Flow Measurement Mechanical Impeller / Propeller / Paddle Wheel Magnetic Insertion / Full Pipe Ultrasonic Doppler / Transit Time Differential Pressure Venturi / Orifice / Pitot Tube / etc. 25
26 Flow Fundamentals Q (flow) = V (velocity) x A (area) Area (sq.ft.) measured directly from geometry Velocity (fps) = average velocity over area Flow (cfs) = calculated Q (flow) = V dx dy Volume (ac-ft) = Q (flow) x Time (days) x Q changes with time Volume = Q dt = V dx dy dt 26
27 Recommendations Pipe Flow Well Water - Impeller / Propeller Surface Water Ultrasonic or Full Pipe Magnetic Open Channel Price AA Flume Weir (if free energy is available) Ultrasonic 27
28 Depth Measurements Pressure Transducer Ultrasonic (Sonar) Radar Laser Shaft Encoder 28
29 Pressure Transducer 29
30 Ultrasonic 30
31 Radar 31
32 Shaft Encoder 32
33 Impeller Meter 33
34 Propeller Meter 34
35 Paddle Wheel 35
36 Magnetic Insertion 36
37 Magnetic Full 37
38 Ultrasonic Doppler 38
39 Ultrasonic Travel Time 39
40 Open Channel Doppler Transit Time Price AA Turbine Profiler 40
41 Ultrasonic Doppler 41
42 Ultrasonic Transit 42
43 Price AA 43
44 Turbine - Propeller 44
45 Profiler 45
46 Cost of Flow Measurement Installation Calibration Maintenance Data Management and Analysis Energy 46
47 Energy Use Example Weir at Pumping Plant 47
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