Electric Actuation An Enabler for Brownfield Asset Integrity And Sustainability
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1 MCE Deepwater Development 2016 PAU, FRANCE 5-7 APRIL 2016 Electric Actuation An Enabler for Brownfield Asset Integrity And Sustainability Roger White Brownfield Asset Integrity Technical Support Manager GE Oil & Gas
2 EHS Moment MCE Deepwater Development 2016 Slings and Rigging Rigging is a fundamental part of any lift. As we all know lifting is a High Risk Operation which is an integral part of both service and manufacturing operations. Only trained individuals should carry out this activity. The Seven Rules of Rigging 1. Know the load weight or perform your best estimate. 2. Locate or estimate the location of the load's Center of Gravity (CG). 3. Determine the load-share on each side of the CG. 4. Calculate the tension in each sling-leg. 5. As a minimum, select slings with capacity to match the slingleg tension and hardware to match the vertical capacity of the slings. 6. Inspect the rigging. 7. Ensure Great Load Control. Make sure the hitch or hitches you have selected, and their edge protection, provide good to excellent control so slipping does not occur. Caring for Slings Always inspect slings before use Damaged or defective slings shall not be used Do not shorten slings with knots, bolts, etc. Do not pull sling from under a load. Use sleeve packing to protect web sling from sharp edges Avoid dragging slings on the floor Keep synthetic web slings away from chemicals or hot surfaces Don t knot Don t twist Ensure that all rigging equipment has been engineered and is inspected prior to use.
3 MCE Deepwater Development 2016 Brownfield - opportunities for subsea electric actuation? Typical Greenfield attraction Brownfield asset integrity Simplified subsea umbilical & topsides equipment Extended field life Flexible and more frequent control operations Reduced operational intervention Enhanced remote monitoring and diagnostics EHS & environmental impact?
4 MCE Deepwater Development 2016 Upgrading Brownfields example of Control Systems Solutions TVCM Pompano Existing MCS Full Controls System 3 2 Controls Upgrade Subsea Baler Old SEM 1 Controls Refurb Subsea Troll B Snorre B Legacy SCM
5 A journey of brownfield upgrade success MCE Deepwater Development 2016 Obsolescence Mitigated + Enhanced Functionality & A World of Analytics Statoil TVCM Statoil Snorre B Statoil Troll B Snepco Bonga BP Foinaven ExxonMobil Balder Stone Pompano Anadarko K2
6 Project TVCM (Norway) Key operator challenges Obsolescence 27 wells to support Multiple pod / DHPT configurations Different pod vendors Need for improved instrumentation Upgrade without recovering trees Initial FEED results Single pod solution achievable Multiple adaptor plates SemStar5R solves DHPTs Additional functionality deliverable Enhanced comms subsea router Open architecture Current status 27 pods deployed and working Multi vendor upgrade success Improved bandwidth (~1Mb/s) All interfaces proven MCE Deepwater Development 2016
7 Projects Troll B (Norway) Troll B Key operator challenges Supportability on field life extensions Must fully integrate with existing systems and equipment Retain existing pod reliability No topside changes (including software) Only pre-qualified products to be used MCE Deepwater Development 2016 Troll B Initial FEED results SemStar5 based SEM3 emulation package to be used Existing SCM can be used with SemStar5 SEM SMU redesign recommended due to component obsolescence Troll B Current status SCMs deployed and operating New SMUs installed Successful integration with existing topside system 2016 General GE Proprietary Electric Company and Confidential For Internal Information Use Only
8 MCE Deepwater Development 2016 Project Pompano (GoM) Key operator challenges Obsolescence / supportability Field life extended to 2025 MCS upgrade SCM backwards compatibility Initial FEED results ModPod / SemStar5 SCM Hydro-mechanical Modification Current status ModPod/SemStar5 confirmed Generic ModPod for future fields Deliveries Scheduled General GE Proprietary Electric Company and Confidential For Internal Information Use Only
9 A market validated brownfield toolbox MCE Deepwater Development 2016 Project SemStar5 Refurb Pod ModPod Adaptor Plate Sensor Upgrade Dual Band Comms New MCS New Topside I/F (SMU) SemStar 5R Comms Router (Fibre) Smart Center Link Install. Strategy Electric Actuation TVCM Balder Pompano Snorre B Troll B & C Non GE Ormen Lange Åsgard Validated approach - flexible capability common qualified products applicable to non GE systems
10 An extension to the brownfield toolbox GE Ifokus Compact Low Power Rotary Electric Actuator MCE Deepwater Development 2016
11 MCE Deepwater Development 2016 Modular Design Concepts i1 family Low Complexity Applications (Rotary) i2 family Tree Valve Applications (FSC & FAI) i3 family Fast Acting Valve Applications Innovation & Product Structuring, i4 family executed by a co-located, integrated, product team Structured Ifokus Products deliver on:- Safety Systems (SIL certified) Anti-Surge SIL rated cost time quality
12 MCE Deepwater Development 2016 Ifokus in the field a leading position in electric actuation of gas compression systems Shell Ormen Lange Subsea Gas Compression Pilot linear fail open Anti Surge Actuators Two are so far installed subsea and operational 400VAC dual redundant control system electrical running tool developed Full scale test in Nyhamna, Norway hours of operation during testing 100Nm fail safe rotating 600/2700Nm fail as is rotating Anti Surge Actuator. Fail safe open linear 400VAC dual redundant control system Statoil Åsgard subsea gas compression
13 Ifokus in the field focus on brownfield upgrades MCE Deepwater Development 2016 Brownfield Installation 2700Nm low voltage rotating compact actuator Direct powered Co-existing power and communications by Proserv Operating since August 2014 ROV intervention replaced twice monthly operation Statoil Troll C Remote Control Methanol Isolation Valve brownfield installation flexible approach improved operational efficiency
14 MCE Deepwater Development 2016 In summary Success on brownfield solutions Broad range of upgrades successfully executed Qualified & proven Compact Rotary Electric Actuator Subsystem co-existence & co-dependence Brownfield toolbox is growing success on brownfield solutions extended toolbox to face new challenges
15
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