SCADA Systems. Supervisory Control and Data Acquisition. Hans-Petter Halvorsen, M.Sc.

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1 SCADA Systems Supervisory Control and Data Acquisition Hans-Petter Halvorsen, M.Sc.

2 Industrial Control Systems (ICS) SCADA (Supervisory Control And Data Acquisition) is a type of Industrial Control System (ICS) Industrial Control Systems (ICS) are computer controlled systems that monitor and control industrial processes that exist in the physical world. PLC ICS DCS Industrial Control Systems, like PLC (Programmable Logic Controller), DCS (Distributed Control System) and SCADA (Supervisory Control And Data Acquisition) share many of the same features SCADA

3 Industrial Control Systems (ICS) Industrial Control Systems are computer controlled systems that monitor and control industrial processes that exist in the physical world I/O Module crio LabVIEW Programmable Automation Controller (PAC) Industrial PID Controller Distributed Control Systems (DCS) Controller PC based Control System/SCADA System (Supervisory Control And Data Acquisition) PLC (Programmable Logic Controller) I/O Modules DeltaV Siemens PLC

4 Control Systems PLC - Programmable Logic Controller DCS - Distributed Control Systems SCADA Supervisory Control And Data Acquisition PAC Programmable Automation Controller RTU Remote Terminal Unit PC Personal Computer (PC-based Control System)

5 Control Systems SCADA PLC Process? PAC DCS RTU Typically, you have one or more of these systems working together. In general we can have many different combinations how these systems work together Sensors and Actuators

6 Control Systems Comparison

7 PLC PLC - Programmable Logic Controller A Digital Computer used for Automation and Control Applications PLCs are suitable for Local Area Control (plants, production lines, etc.) Example: Siemens PLC

8 PAC PAC Programmable Automation Controller A Programmable Automation Controller (PAC) is a compact controller that combines the features and capabilities of a PC-based control system with that of a typical PLC. PAC Example: crio from National Instruments

9 RTU RTU Remote Terminal Unit A remote terminal unit (RTU) is a microprocessor-controlled electronic device that interfaces objects in the physical world to a distributed control system or SCADA (supervisory control and data acquisition) system A RTU is a device installed at a remote location that collects data, codes the data into a format that is transmittable and transmits the data back to a central station, or master, e.g. a SCADA system A RTU typically have Analog and Digital Inputs/Outputs You could say that a RTU is nothing more than an advanced I/O device with Communication possibilities

10 DCS DCS - Distributed Control Systems Distributed Control and I/O DCS Example: DeltaV from Emerson Process Management

11 SCADA SCADA - Supervisory Control And Data Acquisition

12 SCADA Architectures 1. Generation: Early SCADA system computing was done by large minicomputers. Common network services did not exist at the time SCADA was developed. Thus SCADA systems were independent systems with no connectivity to other systems 2. Generation: Distributed Systems The system was distributed across multiple stations which were connected through a LAN. 3. Generation: Networked Systems 4. Generation: Internet of Things (IoT)

13 SCADA System The SCADA system typically contains different modules, such as: 1. OPC Server 2. A Database that stores all the necessary data 3. Control System 4. Datalogging System 5. Alarm System These Modules are typically separate Modules because they should be able to run on different computers in a network (distributed).

14 SCADA System Overview Process Plant Control System OPC Server Datalogging System (Data Engine) Alarm System Network (LAN) SQL Database Typically, the different Modules that the SCADA system consists of are distributed physically in a Network (local network or over Internet)

15 PC-based Control System Industrial PID Controller PID Control using PC and I/O Module PC I/O Module Embedded system with built-in PID algorithm, etc.

16 PC-based Control System Example Process 0-5V/1-5V 0-5V Analog In Analog Out Measurement(s) Control Signal Controller (PID) and Lowpass Filter Implementation I/O Module USB-6008 AD Converter DA Converter USB C#

17 PC-based Control System

18 DAQ Data Acquisition Sensors, etc. Your App created with LabVIEW, C#, etc. A DAQ System consists of 4 parts: 1. Physical input/output signals NI USB 6008 DAQ Device 2. DAQ device/hardware 3. Driver software 4. Your software application (Application software) NI DAQmx Driver or similiar

19 Implementing a Control System While the real process is continuous, normally the Controller and the Filter is implemented in a computer.

20 Recommended Litterature Tutorial: Introduction to Visual Studio and C# Tutorial: Data Acquisition in C# Structured Query Language Database Communication in Visual Studio/C# Developing an OPC Client Application Using Visual Basic

21 Hans-Petter Halvorsen, M.Sc. University College of Southeast Norway Blog:

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