ENGINE MOUNTING (Figure 2-1)

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1 ENGINE MOUNTING (Figure 2-1) HYSTER COMPANY

2 06/2005 UNIT CODE L177 EUROPE ENGINE MOUNTING KEY: A: Mazda Engine B: GM Engine C: Yanmar Diesel Engine QTY ITEM PART NO. DESCRIPTION A B C Engine Mount (RH) Engine Mount (LH) Engine Mount Engine Mount (LH) Engine Mount (RH) Washer Isolator Nut (Flange) Capscrew Washer Bolt (Flange) Capscrew Capscrew Washer HYSTER COMPANY 2-5

3 FAN ASSEMBLY (Figure 2-2) KEY: A: Mazda Engines B: GM Engines C: Yanmar Diesel Engines QTY ITEM PART NO. DESCRIPTION A B C Fan Spacer Spacer Spacer Capscrew Capscrew Washer HYSTER COMPANY

4 COOLING SYSTEM (Figure 2-3) MAZDA 2.0L AND 2.2L, LPG, SERPENTINE RADIATOR BASIC POWERSHIFT TRANSMISSION HYSTER COMPANY

5 06/2005 UNIT CODE L177 EUROPE COOLING SYSTEM MAZDA 2.0L AND 2.2L, LPG, SERPENTINE RADIATOR BASIC POWERSHIFT TRANSMISSION ITEM PART NO. DESCRIPTION QTY Radiator Drain Plug Cap Shroud Clip Washer Screw Clip Bracket (Radiator) Insert Capscrew Isolator Shield (Exhaust) Hose (Upper) Hose (Lower) Clamp Clamp Screen Reservoir Outlet Assembly Bushing Outlet (Reservoir) Cap Hose Hose Clamp Bracket Capscrew Clip Nut Sensor (Low Coolant Level) a Plug... 1 FOOTNOTES: a Without Low Coolant Level Sensor 2005 HYSTER COMPANY 2-9

6 COOLING SYSTEM (Figure 2-4) MAZDA 2.0L AND 2.2L, LPG, SQUARE WAVE RADIATOR BASIC POWERSHIFT TRANSMISSION, WITH INTERNAL AIR OIL COOLER HYSTER COMPANY

7 06/2005 UNIT CODE L177 EUROPE COOLING SYSTEM MAZDA 2.0L AND 2.2L, LPG, SQUARE WAVE RADIATOR BASIC POWERSHIFT TRANSMISSION, WITH INTERNAL AIR OIL COOLER ITEM PART NO. DESCRIPTION QTY Radiator Draincock (With Thread Wrap) Cap Shroud Clip Washer Screw Clip Bracket (Radiator) Insert Capscrew Isolator Shield (Exhaust) Screen Sensor (Low Coolant Level) a Plug Reservoir Outlet Assembly Outlet (Reservoir) Cap Bushing Hose Hose Clamp Bracket Capscrew Clip Nut Hose (Upper) Hose (Lower) Clamp Clamp... 3 FOOTNOTES: a Without Low Coolant Level Sensor 2005 HYSTER COMPANY 2-11

8 COOLING SYSTEM (Figure 2-5) MAZDA 2.0L AND 2.2L, LPG, SQUARE WAVE RADIATOR ELECTRONIC CONTROL TRANSMISSION, WITH INTERNAL AIR OIL COOLER HYSTER COMPANY

9 06/2005 UNIT CODE L177 EUROPE COOLING SYSTEM MAZDA 2.0L AND 2.2L, LPG, SQUARE WAVE RADIATOR ELECTRONIC CONTROL TRANSMISSION, WITH INTERNAL AIR OIL COOLER ITEM PART NO. DESCRIPTION QTY Radiator Assembly Draincock (With Thread Wrap) Capscrew Cap Shroud Clip Washer Screw Clip Bracket (Radiator) Insert Capscrew Isolator Shield (Exhaust) Hose (Upper) Hose (Lower) Clamp Clamp Screen Reservoir Outlet Assembly Bushing Outlet (Reservoir) Cap Hose Hose Clamp Bracket Capscrew Clip Nut Sensor (Low Coolant Level) a Plug... 1 FOOTNOTES: a Without Low Coolant Level Sensor 2005 HYSTER COMPANY 2-13

10 COOLING SYSTEM (Figure 2-6) MAZDA 2.0L AND 2.2L, LPG, SQUARE WAVE RADIATOR ELECTRONIC CONTROL TRANSMISSION, WITH EXTERNAL AIR OIL COOLER HYSTER COMPANY

11 06/2005 UNIT CODE L177 EUROPE COOLING SYSTEM MAZDA 2.0L AND 2.2L, LPG, SQUARE WAVE RADIATOR ELECTRONIC CONTROL TRANSMISSION, WITH EXTERNAL AIR OIL COOLER ITEM PART NO. DESCRIPTION QTY Radiator Assembly Radiator Oil Cooler Washer Screw Cap Shroud Clip Washer Screw Clip Bracket (Radiator) Insert Capscrew Isolator Shield (Exhaust) Hose (Upper) Hose (Lower) Clamp Clamp Screen Reservoir Outlet Assembly Bushing Outlet (Reservoir) Cap Hose Hose Clamp Bracket Capscrew Clip Nut Sensor (Low Coolant Level) a Plug... 1 FOOTNOTES: a Without Low Coolant Sensor 2005 HYSTER COMPANY 2-15

12 EXHAUST SYSTEM (Figure 2-7) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

13 06/2005 UNIT CODE L177 EUROPE EXHAUST SYSTEM MAZDA 2.0L AND 2.2L LPG KEY: A: With Catalytic Converter B: Without Catalytic Converter QTY ITEM PART NO. DESCRIPTION A B Cover Exhaust Pipe Fastener Capscrew Washer Clamp Cover Exhaust Pipe Exhaust Pipe Nut (Flange) Bracket Exhaust Pipe Plug Assembly Ring (Copper) Plug Exhaust Pipe Lock Nut Gasket Nut Lockwasher Gasket Catalytic Converter Bolt Bolt Gasket Exhaust Pipe Washer Isolator Washer Spacer Capscrew Muffler HYSTER COMPANY 2-17

14 EXHAUST MANIFOLD (Figure 2-8) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

15 06/2005 UNIT CODE L177 EUROPE EXHAUST MANIFOLD MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Bolt Cover Gasket Set Gasket Washer Nut Manifold (Exhaust) Stud Gasket HYSTER COMPANY 2-19

16 INTAKE MANIFOLD (Figure 2-9) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

17 06/2005 UNIT CODE L177 EUROPE INTAKE MANIFOLD MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Gasket Bolt Intake Manifold Clamp Cap Washer Bolt Sensor (Air Temperature) Nut HYSTER COMPANY 2-21

18 FLYWHEEL AND HOUSING (Figure 2-10) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

19 06/2005 UNIT CODE L177 EUROPE FLYWHEEL AND HOUSING MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Capscrew Capscrew Bracket Lockwasher Capscrew Adapter Washer Capscrew Bracket Flywheel Capscrew Pin Washer Flywheel Housing Capscrew Static Strap Nut (Flange) HYSTER COMPANY 2-23

20 TIMING GEAR COVER AND OIL PAN (Figure 2-11) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

21 06/2005 UNIT CODE L177 EUROPE TIMING GEAR COVER AND OIL PAN MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Engine Block (Long) (2.0L, LPG) Engine Block (Long) (2.2L, LPG) Bolt Cover (Upper Timing Belt) (2.0L) Cover (Upper Timing Belt) (2.2L) Gasket (2.0L) Gasket (2.2L) Housing Assembly (2.2L) Housing Assembly (2.0L) Oil Seal Hose Stud Nut Gasket Cover Assembly Oil Seal (Rear) Pin Bolt Cover Gasket Oil Pan Assembly (2.0L) Oil Pan Assembly (2.2L) Gasket Drain Plug Capscrew Gasket (Oil Pan) Sealant Cover Gasket Bolt Bolt Gasket Kit (Includes Items 3, 5, 9-11, 20, 23) HYSTER COMPANY 2-25

22 OIL PUMP AND FILTER (Figure 2-12) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

23 06/2005 UNIT CODE L177 EUROPE OIL PUMP AND FILTER MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Engine Block (Long) (2.0L, LPG) Engine Block (Long) (2.2L, LPG) Oil Pump Pin Oil Seal Plunger Spring Seat Snap Ring Plug Cover Screw Gear Gear Strainer Gasket Filter Bolt O-Ring Screw Screw Pin (Top Indicator) Bolt HYSTER COMPANY 2-27

24 CYLINDER HEAD (Figure 2-13) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

25 06/2005 UNIT CODE L177 EUROPE CYLINDER HEAD MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Engine Block (Long) (2.0L, LPG) Engine Block (Long) (2.2L, LPG) Cover Assembly (LPG) Plate Screw Gasket Valve (PCV, LPG) Seal Cap (Oil) Gasket Bolt Screw Cord Protector Bolt Cylinder Head Pin Seal (Exhaust Valve) Bolt Plug Valve Guide Assembly Clip Valve Guide Assembly Clip Seal (Inlet Valve) Bolt Stud Hanger Gasket (Cylinder Head) Stud Washer Cap HYSTER COMPANY 2-29

26 CAMSHAFT AND VALVES (Figure 2-14) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

27 06/2005 UNIT CODE L177 EUROPE CAMSHAFT AND VALVES MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Engine Block (Long) (2.0L, LPG) Engine Block (Long) (2.2L, LPG) Bolt Washer Pulley (Camshaft) Valve (Intake) Seal Seat Spring Spring Valve Seat Keeper Rocker Arm Nut Screw Spring Rocker Arm Screw Nut Shaft Camshaft Pin Shaft Seal Valve (Exhaust) Timing Belt (2.0L) Timing Belt (2.2L) Idler Bolt Spring (2.0L) Spring (2.2L) Belt Tensioner Bolt HYSTER COMPANY 2-31

28 CRANKSHAFT AND PISTONS (Figure 2-15) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

29 06/2005 UNIT CODE L177 EUROPE CRANKSHAFT AND PISTONS MAZDA 2.0L AND 2.2L LPG KEY: A: Mazda 2.0L LPG Engine B: Mazda 2.2L LPG Engine QTY ITEM PART NO. DESCRIPTION A B Engine Block (Long) (2.0L, LPG) Engine Block (Long) (2.2L, LPG) Piston Rod Assembly Piston Rod Assembly Nut Bearing Set (Standard) Bearing Set (0.25 mm) Bearing Set (0.50 mm) Bearing Set (0.75 mm) Piston (Standard) Piston (0.25 mm) Piston (0.50 mm) Piston (Standard) Piston (0.25 mm) Piston (0.50 mm) Piston Ring Set (Standard) Piston Ring Set (0.25 mm) Piston Ring Set (0.50 mm) Bolt Pulley Bolt Plate Pulley Key Crankshaft Crankshaft Bearing Set (Standard) Bearing Set (0.25 mm) Bearing Set (0.50 mm) Bearing Set (0.75 mm) Back Plate Bolt HYSTER COMPANY 2-33

30 CYLINDER BLOCK (Figure 2-16) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

31 06/2005 UNIT CODE L177 EUROPE CYLINDER BLOCK MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Engine Block (Long) (2.0L, LPG) Engine Block (Long) (2.2L, LPG) Engine Block (Short) (2.0L, LPG) Engine Block (Short) (2.2L, LPG) Cylinder Block (2.0L) Cylinder Block (2.2L) Plug Plug Plug Joint Plug Plug Pipe Pin Plug Bolt Plug Dipstick Pin HYSTER COMPANY 2-35

32 WATER PUMP (Figure 2-17) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

33 06/2005 UNIT CODE L177 EUROPE WATER PUMP MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Engine Block (Long) (2.0L, LPG) Engine Block (Long) (2.2L, LPG) Capscrew Fan Pulley (Fan) Washer Spacer Bracket Assembly Shaft Screw Clip Hub Thermostat Gasket Cover Bolt Clamp Hose (LPG) Pipe (2.2L) Pipe (2.0L) Clip Clamp Clamp a Cap Hose Pipe (Intake) Gasket (Intake) Pump Assembly Gasket Baffle Seal Seal Stud Seal(Upper) Seal(Lower) Impeller Pulley Shaft Bolt Screw Bolt O-Ring Capscrew Nut Hose HYSTER COMPANY 2-37

34 WATER PUMP MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Pipe (Water Bypass)... 1 FOOTNOTES: a Not Illustrated Gasket Kit (Includes Items 24, 26) HYSTER COMPANY

35 EMISSIONS LINES (Figure 2-18) MAZDA 2.0L AND 2.2L LPG HYSTER COMPANY

36 06/2005 UNIT CODE L177 EUROPE EMISSIONS LINES MAZDA 2.0L AND 2.2L LPG ITEM PART NO. DESCRIPTION QTY Air Funnel Nut Hose (Ventilation) Nut Stud Stud Gasket Carburetor Hose Governor Gasket Clamp Hose (Fuel) Screw Fuel Filter Assembly Cover Set Screw Set Screw Fuel Filter Set (With O-Ring) Spring Sensor Screw Clamp Clamp Hose (PCV) Bracket (Throttle) Bolt Bolt HYSTER COMPANY 2-41

37 ASSEMBLED ENGINE (Figure 2-19) GM 2.4L, LPG SHEET 1 OF HYSTER COMPANY

38 06/2005 UNIT CODE L177 EUROPE ASSEMBLED ENGINE GM 2.4L, LPG SHEET 1 OF 4 ITEM PART NO. DESCRIPTION QTY Engine Assembly (GM 2.4L) Capscrew Plug Assembly Ring (Copper) Plug Pulley (Fan) Capscrew Fan Mount Assembly Bracket Bearing Hub Capscrew Wire Harness (Spark Plug) Bracket Belt (Micro-V) Capscrew Capscrew Pulley (Crankshaft) Spacer (Pulley) Tensioner Capscrew Starter Solenoid Capscrew Cap Clamp HYSTER COMPANY 2-43

39 ASSEMBLED ENGINE (Figure 2-20) GM 2.4L, LPG SHEET 2 OF HYSTER COMPANY

40 06/2005 UNIT CODE L177 EUROPE ASSEMBLED ENGINE GM 2.4L, LPG SHEET 2 OF 4 ITEM PART NO. DESCRIPTION QTY Engine Assembly (GM 2.4L) Fuel System (LPG) Bracket Capscrew Capscrew Bracket Fused Wire Harness (Alternator, Starter) Fuse (60 Amp) Cover (With Seal) Terminal Terminal Terminal Fuse Holder Boot Seal Nut (Flange) Adapter O-Ring Retainer Ring Sensor (Oil Pressure) HYSTER COMPANY 2-45

41 ASSEMBLED ENGINE (Figure 2-21) GM 2.4L, LPG SHEET 3 OF HYSTER COMPANY

42 06/2005 UNIT CODE L177 EUROPE ASSEMBLED ENGINE GM 2.4L, LPG SHEET 3 OF 4 ITEM PART NO. DESCRIPTION QTY Engine Assembly (GM 2.4L) Wire Harness (Engine) ( Figure 4-20) Sensor (Camshaft Position) MAP Sensor Wire Harness (Injector) Bracket Capscrew Capscrew Bracket Wire Harness (Ignition Coil) Sensor (Oil Pressure) Fused Wire Harness (Alternator, Starter) Terminal Terminal Boot Fuse Holder Fuse (60 Amp) Cover (With Seal) Seal Terminal Nut Nut (Flange) Capscrew HYSTER COMPANY 2-47

43 ASSEMBLED ENGINE (Figure 2-22) GM 2.4L, LPG SHEET 4 OF HYSTER COMPANY

44 06/2005 UNIT CODE L177 EUROPE ASSEMBLED ENGINE GM 2.4L, LPG SHEET 4 OF 4 ITEM PART NO. DESCRIPTION QTY Engine Assembly (GM 2.4L) Relay (Fuel Pump) Capscrew Nut (Flange) Bracket Clip Nut Engine Control Unit Capscrew Nut (Flange) Ignition Coil Clamp(Supplied With Engine) Wire Harness (Spark Plug) Bracket (Coil) Bracket Module (Injector Drive) Capscrew Capscrew Nut (Flange) HYSTER COMPANY 2-49

45 ALTERNATOR AND MOUNTING (Figure 2-23) GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Alternator Bracket Spacer Capscrew Washer Capscrew HYSTER COMPANY

46 06/2005 UNIT CODE L177 EUROPE COOLING MANIFOLD AND ATTACHING PARTS (Figure 2-24) GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Bracket Manifold Hose (Coolant) Clamp Valve Sealant... AR Clamp Clamp Hose (Radiator) Clamp Capscrew Capscrew HYSTER COMPANY 2-51

47 COOLING SYSTEM (Figure 2-25) GM 2.4L, LPG, SQUARE WAVE RADIATOR HYSTER COMPANY

48 06/2005 UNIT CODE L177 EUROPE COOLING SYSTEM GM 2.4L, LPG, SQUARE WAVE RADIATOR ITEM PART NO. DESCRIPTION QTY Radiator Assembly Radiator Oil Cooler Washer Screw Cap Hose (Upper) Hose (Lower) Clamp Clamp Shroud Clip Washer Screw Clip Bracket (Radiator) Insert Capscrew Isolator Shield (Exhaust) Reservoir Outlet Assembly Bushing Outlet (Reservoir) Cap Hose Hose Clamp Bracket Capscrew Clip Nut Screen Sensor (Low Coolant Level) a Plug... 1 FOOTNOTES: a Without Low Coolant Level Sensor 2005 HYSTER COMPANY 2-53

49 EXHAUST SYSTEM (Figure 2-26) GM 2.4L LPG HYSTER COMPANY

50 06/2005 UNIT CODE L177 EUROPE EXHAUST SYSTEM GM 2.4L LPG KEY: A: With Catalytic Converter B: Without Catalytic Converter QTY ITEM PART NO. DESCRIPTION A B Cover Exhaust Pipe Fastener Capscrew Washer Clamp Cover Exhaust Pipe (Overhead) Exhaust Pipe (Counterweight) Nut (Flange) Bracket Exhaust Pipe Exhaust Pipe (Not Illustrated) Capscrew Shield Capscrew Bracket Clip Nut Lock Nut Gasket Stud (Exhaust) Gasket Adapter Nut Lockwasher Gasket Catalytic Converter Bolt Bolt Gasket Exhaust Pipe Washer Isolator Washer Spacer Capscrew Muffler HYSTER COMPANY 2-55

51 FLYWHEEL AND HOUSING (Figure 2-27) GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Bracket Lockwasher Nut Pin Flywheel Housing Lockwasher Adapter Capscrew Flywheel Capscrew Capscrew Capscrew Lockwasher HYSTER COMPANY

52 06/2005 UNIT CODE L177 EUROPE REMOTE OIL FILTER (Figure 2-28) GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Engine Assembly (GM 2.4L) O-Ring O-Ring Sealing Washer Banjo Bolt Oil Filter Adapter Assembly Adapter Fitting Fitting Oil Filter HYSTER COMPANY 2-57

53 CAMSHAFT, CYLINDER HEAD AND MANIFOLDS (Figure 2-29) GM 2.4L LPG HYSTER COMPANY

54 06/2005 UNIT CODE L177 EUROPE CAMSHAFT, CYLINDER HEAD AND MANIFOLDS GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Engine Assembly (GM 2.4L) Cover Filler Cap Seal Bolt Gasket Bracket Screw Hose Assembly (PCV) Hose Clamp Valve (PCV) Clamp (LH) Hose Intake Manifold Screw Cover Gasket Fuel Rail (LPG) Bolt Screw Balancer (Crankshaft) Washer Sprocket Key Stud Seal Cover (Timing Belt) Screw MAP Sensor Bolt Seal Bolt Washer Extension (Fuel Rail) Spacer Screw Screw Tensioner Screw Timing Belt Gasket Nut Gasket Ignition Coil Seal Bolt Washer Stud Housing HYSTER COMPANY 2-59

55 CAMSHAFT, CYLINDER HEAD AND MANIFOLDS GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Camshaft Pin Stud Spark Plug Rocker Arm Lifter Seat Key Retainer Spring Valve Seal Seat (Intake Valve Spring) Valve Guide Valve Guide (0.25 O/S) Cylinder Head Seat (Exhaust Valve) Seat (Inlet Valve) Valve (Exhaust) Valve (Inlet) Gasket Pin Nut Exhaust Manifold Gasket Stud Screw Sensor (Engine Coolant) Seal Seal Housing Water Inlet Stud Seal Thermostat Cover Screw Adapter Bolt Sprocket Washer Screw HYSTER COMPANY

56 CRANKSHAFT, PISTONS AND OIL PAN (Figure 2-30) GM 2.4L LPG HYSTER COMPANY

57 06/2005 UNIT CODE L177 EUROPE CRANKSHAFT, PISTONS AND OIL PAN GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Engine Assembly (GM 2.4L) Piston/Ring Set (Standard) Piston/Ring Set (0.25 O/S) Piston Ring Kit Connecting Rod Assembly Bolt Bearing Kit (Standard) Bearing Kit (0.25 O/S) Bolt Pin Pin Plug Gasket Pipe Assembly Seal Indicator Clamp Hose Screw Sensor (Crankshaft Position) Seal Bolt Bearing Seal Bearing Kit (Standard) Bearing Kit (0.25 O/S) Bearing Kit (Standard) Bearing Kit (0.25 O/S) Crankshaft Key Capacitor Cap Screw Bolt Bolt Plate Baffle Sensor (Knock) Plug Bolt Seal Drain Plug Oil Pan Bolt Bolt Oil Pump Assembly Seal Bolt Valve Gasket HYSTER COMPANY 2-63

58 CRANKSHAFT, PISTONS AND OIL PAN GM 2.4L LPG ITEM PART NO. DESCRIPTION QTY Spring Bolt Oil Filter Fitting Washer Screw Gasket Pin Valve Seal Water Pump Seal Bolt Seal Bolt Seal Pipe (Oil Pump Suction) HYSTER COMPANY

59 COOLING SYSTEM (Figure 2-31) YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR WITH INTERNAL AIR OIL COOLER HYSTER COMPANY

60 06/2005 UNIT CODE L177 EUROPE COOLING SYSTEM YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR WITH INTERNAL AIR OIL COOLER ITEM PART NO. DESCRIPTION QTY Radiator Draincock (With Thread Wrap) Cap Hose (Upper) Hose (Lower) Clamp Shroud Clip Washer Screw Clip Bracket (Radiator) Insert Capscrew Isolator Shield (Exhaust) Reservoir Outlet Assembly Bushing Outlet (Reservoir) Cap Hose Hose Clamp Bracket Capscrew Clip Nut Screen Sensor (Low Coolant Level) a Plug... 1 FOOTNOTES: a Without Low Coolant Level Sensor 2005 HYSTER COMPANY 2-67

61 COOLING SYSTEM (Figure 2-32) YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR WITH EXTERNAL AIR OIL COOLER HYSTER COMPANY

62 06/2005 UNIT CODE L177 EUROPE COOLING SYSTEM YANMAR 2.6L AND 3.3L, DIESEL, SQUARE WAVE RADIATOR WITH EXTERNAL AIR OIL COOLER ITEM PART NO. DESCRIPTION QTY Radiator Assembly Radiator Oil Cooler Washer Screw Cap Hose (Upper) Hose (Lower) Clamp Shroud Clip Washer Screw Clip Bracket (Radiator) Insert Capscrew Isolator Shield (Exhaust) Reservoir Outlet Assembly Bushing Outlet (Reservoir) Cap Hose Hose Clamp Bracket Capscrew Clip Nut Screen Sensor (Low Coolant Level) a Plug... 1 FOOTNOTES: a Without Low Coolant Level Sensor 2005 HYSTER COMPANY 2-69

63 EXHAUST SYSTEM (Figure 2-33) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

64 06/2005 UNIT CODE L177 EUROPE EXHAUST SYSTEM YANMAR 2.6L AND 3.3L DIESEL KEY: A: With Catalytic Converter B: Without Catalytic Converter QTY ITEM PART NO. DESCRIPTION A B Cover Exhaust Pipe Fastener Capscrew Washer Clamp Cover Exhaust Pipe (Overhead) Exhaust Pipe (Counterweight) Exhaust Pipe Exhaust Pipe (Not Illustrated) Purifier (Exhaust) Clamp Sock (Fiberglass) Exhaust Pipe Gasket Lock Nut Washer Isolator Muffler (Exhaust) Washer Spacer Capscrew HYSTER COMPANY 2-71

65 INTAKE AND EXHAUST MANIFOLD (Figure 2-34) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

66 06/2005 UNIT CODE L177 EUROPE INTAKE AND EXHAUST MANIFOLD YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Intake Manifold Gasket Bolt Exhaust Manifold Gasket Bolt Stud Stud Nut Gasket Joint Bolt Gasket Set (Includes Items 2, 5, 10) Gasket Set (Includes Items 2, 5, 10) HYSTER COMPANY 2-73

67 GEAR HOUSING (Figure 2-35) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

68 06/2005 UNIT CODE L177 EUROPE GEAR HOUSING YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Gear Cover Assembly Oil Seal Cover Bolt Bolt Bolt Bolt Bolt Pin Pump Bolt Gear Case Stud Nut O-Ring Cap (Oil Fill) O-Ring Liquid Gasket... AR Gasket Set (Includes Items 15, 17) Gasket Set (Includes Items 15, 17) HYSTER COMPANY 2-75

69 OIL PAN (Figure 2-36) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

70 06/2005 UNIT CODE L177 EUROPE OIL PAN YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Oil Pan Drain Plug Seal Bolt Case Seal Pin Bolt Liquid Gasket (Not Illustrated)... AR Gasket Set (Includes Items 3, 9) Gasket Set (Includes Items 3, 9) HYSTER COMPANY 2-77

71 FLYWHEEL AND HOUSING (Figure 2-37) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

72 06/2005 UNIT CODE L177 EUROPE FLYWHEEL AND HOUSING YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Housing Cover Lockwasher Capscrew Lockwasher Capscrew Capscrew Pin Capscrew Bracket Flywheel Flex Plate Washer Capscrew Washer Capscrew Sealant... AR 2005 HYSTER COMPANY 2-79

73 CYLINDER HEAD (Figure 2-38) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

74 06/2005 UNIT CODE L177 EUROPE CYLINDER HEAD YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Cover Gasket Plate Screw Plug Cap (Oil Fill) O-Ring Valve Cover Nut O-Ring Cylinder Head Assembly (2.6L) Cylinder Head Assembly (3.3L) Cylinder Head (2.6L) Cylinder Head (3.3L) Valve Guide Plug Plug Plug Intake Valve Exhaust Valve Spring Retainer Seal (Exhaust Valve) Seal (Intake Valve) Cap Cotter Rocker Arm Support Assembly Rocker Arm Shaft Spring Support Support Intake Rocker Arm Kit Screw Nut Exhaust Rocker Arm Kit Screw Nut Clip Screw Stud Nut Connector (Glow Plug) Cover Glow Plug Nozzle Gasket Protector Lifting Eye Lifting Eye HYSTER COMPANY 2-81

75 CYLINDER HEAD YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Bolt Bolt Gasket Set (3.3L) (Includes Items 2, 7, 9, 19-20, 42-43) Gasket Set (2.6L) (Includes Items 2, 7, 9, 19-20, 42-43) HYSTER COMPANY

76 CAMSHAFT AND DRIVE GEAR (Figure 2-39) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

77 06/2005 UNIT CODE L177 EUROPE CAMSHAFT AND DRIVE GEAR YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Tappet Push Rod Camshaft Assembly Retainer Gear Key Bolt Bolt Idler Shaft Idler Gear Bushing Lock Nut Spring Washer Gear Fuel InjectionPump(2.6L)( Figure 3-11) Fuel InjectionPump(3.3L)( Figure 3-11) HYSTER COMPANY 2-85

78 CRANKSHAFT AND PISTONS (Figure 2-40) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

79 06/2005 UNIT CODE L177 EUROPE CRANKSHAFT AND PISTONS YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Piston Assembly (With Standard Rings) (2.6L) Piston Assembly (With Standard Rings) (3.3L) Piston Assembly (With O/S 0.25 Rings) (2.6L) Piston Assembly (With O/S 0.25 Rings) (3.3L) Ring Set (Standard) (2.6L) Ring Set (Standard) (3.3L) Ring Set (O/S 0.25) (2.6L) Ring Set (O/S 0.25) (3.3L) Snap Ring Pin Connecting Rod Assembly Bushing Bearing (Standard) Bearing (U/S 0.25) Bolt Crankshaft Assembly (2.6L) Crankshaft Assembly (3.3L) Gear Key Pin Pin Bolt Washer Pulley Flywheel Bolt HYSTER COMPANY 2-87

80 CYLINDER BLOCK (Figure 2-41) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

81 06/2005 UNIT CODE L177 EUROPE CYLINDER BLOCK YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Engine Block Plug Plug Plug Bushing Spring Pin Plug Washer Bolt Main Bearing Set (Standard) Main Bearing Set (U/S 0.25) Thrust Bearing Set (Standard) Thrust Bearing Set (U/S 0.25) Bolt Bolt Gasket (2.6L) Gasket (3.3L) Pin O-Ring O-Ring Gasket Set (Includes Items 8, 14, 16-17) Gasket Set (Includes Items 8, 14, 16-17) HYSTER COMPANY 2-89

82 WATER PUMP (Figure 2-42) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

83 06/2005 UNIT CODE L177 EUROPE WATER PUMP YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Water Pump V-Belt Pulley Bolt Bolt Gasket Thermostat Gasket Cover Bolt Gasket Pipe O-Ring Drain Plug Gasket Set (Includes Items 11-13) Gasket Set (Includes Items 11-13) HYSTER COMPANY 2-91

84 LUBRICATION SYSTEM (Figure 2-43) YANMAR 2.6L AND 3.3L DIESEL HYSTER COMPANY

85 06/2005 UNIT CODE L177 EUROPE LUBRICATION SYSTEM YANMAR 2.6L AND 3.3L DIESEL ITEM PART NO. DESCRIPTION QTY Engine Assembly (2.6L) Engine Assembly (3.3L) Dipstick Tube (Dipstick) Guide O-Ring Bolt Oil Filter Stud O-Ring Pipe Bolt Bolt Washer Switch (Oil Pressure) Plug Assembly Plug Gasket Set (Includes Items 4, 8, 12) Gasket Set (Includes Items 4, 8, 12) HYSTER COMPANY 2-93

Illustrated Parts List to

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