Logistics and Productivity

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1 Logistics and Productivity Workshop Area Cordioli &C Spa operates on an area of sqm. With a modern production plant, inaugurated in 1995, of sqm covered. The company, with its 160 employees, developes one of the most effective production rates of the whole steel structures Italian market, both for bridges both for building (residential, office and industrial) CORDIOLI & C. S.p.A. Is certified accoding to norms ISO by the Italian Welding Institute, for welding automatic procedures with submerged arc, in demi-automatic procedures with full wire CO2 + Argon (ATAL), on all thicknesses for all kinds of joints on steel pertaining to the S1 group: (S235JR - S235JO - S235J2G3, S275JR - S275JO - S275J2G3, S355JR - S355JO - S355J2 S355K2) - UNI EN 10025:2006- Is certified according to norms ISO The quality management personnel is certified by CIC PND (Italian Coordination Center for Non Destructive Tests) and by ASNI (American Society For Non Destructive Testing) for ultrasonic, magnetoscopic and penetrating liquids tests on welding. The quality management personnel is certified with a qualification of International Welding Inspector, International Welding Engineer released by IIW (International Institute Of Welding) and Certified Coating Inspector Nace Pagina 1 di 7

2 The productive unit is organized in 3 macro-areas, one dedicated to the realization of composed welded beams, one for works on laminated profiles. Blue: Materials Storage Area Orange: Cut/Drill Laminated profiles Red: Composed welded profiles Pagina 2 di 7

3 Gerenal manufacturing procedures We report the list of manufacturing operations necessary to realiza composed welded profiles: Plate Cut (Thermal Oxy and Plasma Cut); Shot Blasting; Tracing and drilling; Submerged arc automatic weld; assembly; demi-automatic welding; painting Oxy Thermal Cut Plasma Cut Messer equipment Thermal cut with rotating head for bevels Plasma Cut + Drilling Pagina 3 di 7

4 Horizontal shot blasting Plates drilling Plates drilling Submerged arc welding Tee-Master Panel-Line Pagina 4 di 7

5 Flag Cranes Shot Blasting Tunnel Beams and profile cut and drill Laminated profiles cut Angular profiles cut Angular profiles drill Pagina 5 di 7

6 Machines and Equipments Lifting Equipments inside the Workshop n 1 Over Head Moving Crane 7,5 + 7,5 t. n 17 Flag Cranes n 6 Over Head Moving Crane 25 t, span 25 m n 9 Over Head Moving Crane 10 t, span 25 m n 5 Over Head Moving Crane 20 t, span 25 m n 1 Self Propelled telescopic crane (for yard activities) 16 t n 1 Self Propelled telescopic crane (for yard activities) 22 t n 1 Self Propelled telescopic crane (for yard activities) 35 t n 1 Self Propelled telescopic crane (for yard activities) 75 t Lifting Equipments outside the Workshop n 4 Gantry Cranes 10 t. n 4 Gantry Cranes 15 t. n 2 Gantry Cranes 20 t. Plant, equipment, machinery n 1 Automatic cutting plasma and drilling with numerical controlled punch (FICEP B251) n 1 Automatic Plasma cutting Machine with numerical control (MESSER) n 1 Automatic drilling and cutting plates machine (FICEP F504) n 1 Automatic tunnel pre-sandblasting machine with shot, working section 800 x 3.000; on rolls n 1 Automatic tunnel pre-sandblasting machine with shot, working section x 3.500; on carriage or hanging, with possibility of manual shot blasting n 1 Automatic, numerical control submerged arc welding plant for compound H beams n 4 Oxygen lance portal cutting machine, numerical control (SOITAAB) n 1 Automatic Panel Line welding plant for orthotropic plate ( x mm), numerical control n 2 Automatic, numerical controlled FICEP lines for angle iron punching n 3 Automatic, numerical controlled FICEP lines for plates punching n 2 Automatic, numerical controlled FICEP plants comprising of circular saw h mm, drilling machine and thermal cutting. n 1 Combined, numerical controlled FICEP line for automatic drilling of rolled and compound H beams, h = mm. n 1 Combined, numerical controlled FICEP line for automatic drilling of rolled and compound H beams, h = mm. n 1 piston press 350 t n 2 Automatic plants for plates punching, drilling, deburring and marking, x n 5 Automatic, submerged arc welding plant with n.2 heads à A n 1 Bending press 4 x n 4 Welding machines for TRW NELSON n 1 frontal boring machine n 1 KENDALL & GENT boring machine n 5 Membrane AIRLESS machines for painting n 3 Piston AIRLESS machines for shop painting n 1 Fixed chamfering machine with inclined disk for width 20 x 45 n 1 PULLMAX chamfering machine n 1 URSS HA 3225 snips n 3 Painting compressors n 1 HANN & KOLB milling machine n 2 milling machines Pagina 6 di 7

7 n 50 C02 welding machines from 350 to 600 A n 1 Horizontal lathes n 4 Column drilling machines n 5 Magnetic support drilling machines n 2 radial drilling machines diam. 50; arm n 1 URSS radial drilling machines mod. 2M55 n 1 radial drilling machine for holes diam arm 3.50 m n 1 Slow cutting off machine diam. of disk round cut diam. 600 n 1 Automatic Muller machine for caulking/chamfering on tubular sections Pagina 7 di 7

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