Hotstore Stainless Steel Thermal Store Cylinder

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1 Hotstore Stainless Steel Thermal Store Cylinder Installation Guidance and Operating Instructions L318

2 General: These instructions must be read before undertaking installation or maintenance of Hotstore Thermal Store Cylinders Where a Hotstore Thermal Store Cylinders is being used in conjunction with, or is part of a solar thermal hot water system, then these instructions must be read in conjunction with the instructions for the solar equipment. These instructions must be handed to the user following installation or maintenance. Please keep these instructions safe for future reference. These instructions must be read in conjunction with the instructions supplied with the heat pump or boiler as appropriate Index Section Topic Page No 1. General Description 3 2. Technical data and dimensions 4 3. Installation (general) 7 4. Electrical connection Dual thermostat 9 5. Electrical connection Immersion heater Installation Primary system Installation Secondary system Instructions for use Notes 14 2

3 1. General Description Hotstore cylinders are thermal store type units which produce domestic hot water instantaneously with mains water pressure delivery to the hot water outlets. Available in thermal store capacities of 215 and 150 litres and manufactured from corrosion resistant stainless steel, the Hotstore cylinders will provide many years of reliable service. The cylinder body has a 25 year warranty against material or manufacturing defect. Purpose designed for use with modern low output heat pumps but will operate equally well with modern condensing boilers or an existing standard type boiler. In addition to the delivery of hot water at mains pressure there is the added benefit that no space is required for bulky cold water storage tanks. And because of the way that the unit works, there is no requirement for pressure and thermal relief valves (as with conventional mains fed unvented hot water cylinders) so the need to install discharge pipes etc is removed, thus making the installation simpler and quicker for the installer. The accumulation of thermal energy within the cylinder can be used for dual purpose, not only as the ready source of heat for instantaneous production of domestic hot water but it can also act as a buffer vessel to smooth the operating cycles of a heat pump if required. The 215 litre capacity unit has an enhanced specification with a solar thermal hot water coil included as standard. The choice to connect a solar system at the time of installation of the Hotstore cylinder, or at later date is entirely free. The Hotstore cylinders deliver domestic hot water at mains pressure but are not unvented hot water storage vessels and thus do not require the provision of pressure limiting devices and thermal and pressure relief safety relief valves etc. Notification to Building Control to comply with section G3 of the Building Regulations is not necessary. The cylinder must be installed by a competent person in accordance with the relevant sections of appropriate standards, the Water Regulations, The Building Regulations and the IEE Regulations 3

4 2. Technical Data and Dimensions Model HS150 HS215S Capacity (nominal) litres Height mm Diameter mm Weight (empty) kg Weight (full) kg Max working pressure (thermal store) bar 6 6 Max working pressure (hot water coil) bar Max working pressure (solar coil) bar NA 10 Immersion heater rating kw 3 3 Solar volume (nominal) litres NA 62 Solar coil surface area m² NA 0.54 Nominal max solar collector area m² NA 2.7 Heat loss kw/24hr Hot water draw off volume * litres Nominal reheat time (Δt 45K) with heat input 5/10/15/20/25 kw ** min 95/48/32/24/19 95/48/32/24/19 Bathrooms Nr 1 1 Dwelling (bedrooms) Nr * With store satisfied at 55 C at start of draw off and with hot water temperature rise across the range 50 to 38 a nominal flow rate of 0.1l/s. Typical performance associated with primary heat source from a heat pump of 5kW output. Hot water delivery performance will vary with other operating conditions and heat input power. ** Excluding any input from a solar thermal system. Thermal insulation CFC/HCFC free, (ODP zero), 45mm fire retardant insulation Inner cylinder Duplex 2304L ( EN10088) stainless steel. Connections ½ BSP tapping for air vent 22mm Ø Hot water outlet connection to taps Heat source flow / Flow to heating circuit 1 BSP Heat source return / Return from heating circuit 1 BSP Cylinder thermostat Heat source flow / Flow to heating circuit 1 BSP ½ BSP tapping for heat pump or boiler control sensor Heat source return / Return from heating circuit 1 BSP 3kW Immersion Heater 22mm Ø Solar coil IN 22mm Ø Solar coil OUT ½ BSP tapping for draincock ½ BSP tapping for solar system sensor 22mm Ø Cold water inlet connection HS215S only 4

5 Dimensions Hotstore HS215S 5

6 Dimensions Hotstore HS150 6

7 3. Installation (general) a. Handling Care should be taken when handling the Hotstore cylinders to avoid damage to the outer cladding which is plasticized. b. Installation position The position chosen for installation must be capable of supporting the unit when full of water. c. Connections Care must be taken when making pipe connections to the cylinder to avoid that undue strain is applied to any tapping or coil tube end. Pipework must be adequately supported to prevent undue stress, strain or weight loading being applied to the cylinder and its connection points. Model HS215S only - the solar coil is plain tube ended and should be connected using nut and olive type compression fittings only. d. Care with the use of self cleaning flux If any joints on copper pipes local to the cylinder are soldered, then avoid excessive use of self cleaning fluxes. e. Expansion provision The installation of a Hotstore cylinder will add (dependent upon model) either 150 litres or 215 litres of water to the fluid capacity of the primary circuit of the heating system. If the system is sealed and pressurised, ensure that the system expansion vessel is adequately sized to allow for the primary volume of the cylinder. f. Solar thermal installation If a solar thermal system is utilised in conjunction with the Hotstore Cylinder (Model HS215S) and the primary heat source is from a heat pump, then it is recommended that temperature setting within the solar system controller for the domestic hot water does not exceed the design return temperature to any heat pump that is used as the primary heat source. Suggested nominal maximum setting 40 C. It is also recommended that any collector cooling function is not enabled if a heat pump is the primary heat source. These instructions should be read in conjunction with the instructions supplied with the solar thermal equipment. 7

8 g. Filling the cylinder. It is not important which side of the cylinder is filled first. Ensure the cylinder is fully filled and vented (an air vent must be installed into the tapping at the top dead centre of the unit). If the primary heat source is an air source heat pump and the heat pump is installed externally to the building then it will be necessary to dose the system with a suitable antifreeze solution taking into account the capacity of the Hotstore cylinder, as its volume will be part of the primary volume of the system. Following first filling and flushing of the secondary side of the Hotstore cylinder it may be necessary to check and clean the fine strainers at the inlet sides of the thermostatic blending valve. h. Thermostatic blending valve. Set the thermostatic blending valve to an appropriate temperature setting. Temperature setting range C. Recommended setting 40 C - 43 C The temperature setting may be locked to prevent accidental adjustment see instruction sheet for the blending valve. 8

9 4. Electrical Connection Dual Thermostat If it is required to utilise the factory fitted cylinder thermostat to integrate with the control system for the heat pump or boiler, follow the connection detail below. Dual Thermostat To gain access to the electrical connections, remove (unscrew) the grey plastic cover cap, remove the 3Nr Philips screws holding the cover in place and remove the cover. Refit cover following electrical installation works. Make electrical connections as per the diagram below: C = Common. 1 = Demand. 2 = Satisfied. Degree of Protection IP43 Range C Limit Setting 85 C Contact Rating Rated Impulsive Voltage 16(4)A 250V - 6(1)A 400V 4kV IMPORTANT. Turn off electricity supply before removing cover (if undertaking maintenance work on an existing installation). 9

10 5. Electrical Connection Immersion Heater Supply 230V 1Phase 16A L - Terminal A E - N - Terminal B High temperature safety cut-out reset button Temperature adjuster 230V ac 50Hz Immersion heater supply L N E L (A) N (B) E 2-Pole fused isolator 16A Immersion heater The immersion heater must be earthed. Remove cover panel over the immersion heater and make connections as detailed above using appropriate sized heat resisting flexible cable. Install suitable switched fused isolator adjacent to the cylinder. Refit cover following electrical connection works. Do not turn on immersion heater until the cylinder has been filled with fluid. IMPORTANT. Turn off electricity supply before removing cover (if undertaking maintenance or adjustment on an existing installation). 10

11 6. Installation Primary System Fig.1 Typical Schematic Open vented primary system utilising Hotstore cylinder as thermal store for entire system. F&E Cistern Static head as per heat pump/boiler manufacturer s requirements Thermal store loading pump Hotstore cylinder Heating circuit pump Non return valve Heating circuit Heat pump or boiler Max separation 150mm Fig.2 Typical Schematic Sealed primary system utilising Hotstore cylinder as thermal store for entire system. Pressure gauge Safety relief valve Thermal store loading pump Hotstore cylinder Heating circuit pump Non return valve Heating circuit Heat pump or boiler Expansion vessel* *Expansion vessel capacity must allow for primary volume of the Hotstore cylinder. Filling point for sealed system not shown for clarity. 11

12 Fig.3 Typical Schematic Open vented primary system with a boiler as the heat source and Hotstore cylinder in parallel with heating circuit. F&E Cistern Static head as per boiler manufacturer s requirements Hot water motorised valve System pump Hotstore cylinder Boiler Max separation 150mm Central heating motorised valve Heating circuit Note: This scheme type may also be suitable for use with certain heat pumps; consult the heat pump manufacturer for guidance. Fig.4 Typical Schematic Sealed primary system with a boiler as the heat source and Hotstore cylinder in parallel with heating circuit. Pressure gauge Safety relief valve System pump Hot water motorised valve Hotstore cylinder Boiler Expansion vessel* Central heating motorised valve Heating circuit *Expansion vessel capacity must allow for primary volume of the Hotstore cylinder. Filling point for sealed system not shown for clarity. Note: This scheme type may also be suitable for use with certain heat pumps; consult the heat pump manufacturer for guidance. 12

13 7. Installation Secondary hot water system. Fig.5 Connections for secondary hot water installation Blended hot water outlet to hot water taps Drain cock See Note 1 Stop valve Note 1. If there is a non return valve or similar device in the mains cold water supply into the dwelling, then a small potable water expansion vessel of nominal 0.5 litres should be installed onto the cold water supply just prior to the mains cold water connection on the Hotstore cylinder. Note 2. In order to avoid water wastage and ensure acceptable performance of the Hotstore cylinder, it is recommended that hot water terminal fittings are equipped with flow regulators. It is recommended to limit the flow at taps and mixers to a nominal 6 l/min and showers to 10 l/min. 8. Instructions for use. Cold water mains supply 1. Domestic hot water is produced instantaneously and relies on heat energy being accumulated in the Hotstore cylinder; always ensure the cylinder is adequately heated at times when hot water is wanted to be used. 2. The delivery temperature of the hot water is relative not only to the temperature of the cylinder and the setting of the thermostatic blending valve but also the rate at which the water is being drawn off. If the water temperature is too low despite the cylinder being adequately preheated and the blending valve correctly set, then it is recommended that the rate of draw- off is reduced (by closing the draw off tap a little) and the water temperature will increase. Installing flow restrictors to the hot water taps helps to reduce the tendency to draw off water too quickly. 3. If the primary heat source is a heat pump, it is recommended that the electrical immersion heater in the Hotstore cylinder is NOT SWITCHED ON when the heat pump is in operation as this may cause an error in the operation of the heat pump. Alternatively, ask your installer to adjust the temperature setting of the immersion heater to not exceed a nominal setting of 40 C. 13

14 NOTES 14

15 Page left intentionally blank 15

16 3 Juniper West, Fenton Way, Southfields Business Park, Basildon, Essex SS15 6SJ Tel: Fax:

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