FUNCTIONAL DESCRIPTION

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1 1 FUNCTIONAL DESCRIPTION BL24-200W Brushless motor drive is general driver of direct current brushless motor. The driver assumes high reliability, perfect function of control, ease operation, expedient service etc. The driver can control brushless motor DC 24V power 100~200W 30000N/S electrical sensor phasing of 60 or 240. MAIN FUNCTIONAL SPEED CONTROL: PWM velocity modulation SPEED RANGE: rated speed. START TORQUE: 1.5~3Nm rated rorque. CONTROL ABILITY: open loop control CONTROL MODE: start/stop brake/run commutation CONTROL INTERFACE DC5V TTL levels PROTECTION FUNCTION: over current protection Under voltage lockout short circuit proof overheating protection Motor plug up protection Hall three-phase error protection TEL FAX

2 2 Linix Brushless DC Motor Controller FR GND EN BR +5V SP VDJ JC GEN RED SC SB H+ H- SA PC PB PA V- V+ blue white yellow black green red Clockwise rotation(speed increase) counterclockwise rotation(speed diminution ) ,2 connect (use extraneous regulationresistance ) 1 23 Green lamp Red lamp - + FR ON(clockwise rotation); OFF (counterclockwise rotation ) BR ON(RUN);OFF(BRAKE) EN ON(STOP);OFF(RUN) Extraneous regulation-resistance (5K) VCC(DC5V) 3 signal lamps Green (thin wire) Blue (thin wire) White (thin wire) Black (thin wire) Red (thin wire) Green (rough wire) Blue (rough wire) White (rough wire) 1 Power connector 2,3 connect (use internal regulationresistance) 4 internal regulationresistance 5 select regulation-resistance 2 Motor connector 6 control signal connector Figure connection diagram See figure 1. Please joined Rrushless Motor eight wires(three thick wires and five thin wires) to driver s connector 2. CAUTION: error connection mode will led to the driver or Rrushless Motor have damaged. please joined DC24V power to power s connector 1. NOTICE: The supply power can t connection correct wires,otherwise mag be damage to the driver or Brushless Motor. The selection of the regulation-resistance If the No.1 and No.2 hands are shorted through the jump line, the outer regulation-resistance works. If the No.2 and No.3 hands are shorted through the jump line, the interior regulation-resistance works. No. 2 hand and No.3 hand of the shipping controller has already be shorted so

3 3 acquiescence is setted up to regulate the speed by the interior regulation-resistance and the regulation-resistance has been site to the largest speed. If you use the outer regulation-resistance, it s effective voltage is 2V~5V. DC power supply You can control the motor through the control signal connector 6. Notice: When the control signal line is unsettled (acquiescence State), the electrical machinery is in the brake. Don' t connect the red line (VCC ) of signal plug-in package with the black line (GND ) when you select the outer regulation-resistance, otherwise the controller will be damaged! Use the interior regulation-resistance or the outer regulation-resistance to regulate the speed of the motor. NOTICE IN USING Wiring the BL24-30 Please wiring the motor and the controller correctly as showed in Figure 1. The wire of the wine includes 3 thick wires: white one, bule one and green one(correspond separately to the LINIX brushless motor s A, B, C phases). The wire of the sensors include 5 thin wires: red one, black one, white one,blue one and green one(correspond separately to the connector of sensor which is in the LINIX brushless motor s :power H+,H-,signal Sa, Sb, Sc. Any wrong connection will cause the motor or controller damage Don t exchange the two power wires, otherwise the controller will be damaged!!! Please fixture the screw of the connector. Make sure the wire can t be pull d out by hands. abstract heat

4 4 When the motor 24V, 30W is run under the full-speed state, extra heat sink isn t need. When environment temperature is relatively high, or is fully loaded(30w ), you are need to pay attention to ventilating under the slow speed state, install the outside fan additional in case of necessity. Defend the static The 5 Hall sensor signal wires sensitive to the static and high voltage, please pay attention to defending the static and touching the equipment s carcass while joining, if not,may damage the sensor to lead to the fact that the motor is unable to run well. control mode 1 Only connecting the connecting wire between electrical machinery and controller and applying power, the electrical machinery will not be work, must also short BR and GND of the control signal connect 6. 2 The operation of the motor,run or stop, can be controlled through EN of the control signal connector 6,also can be controlled through BR of the control signal connector 6 too, the difference is : The latter will make the electrical machinery stop fast (brake), and keep torque after the motor stops. 3 Operation and stopping of the motor, apply the brake and operate, Changing direction can be controlled through controlling the EN, BR, FR of connector 6 by DIP switches or PC. Please consult wiring diagram and interface to define. 4 There is one second delay from the first adding electricity to motor start, and 0.7 seconds delay while 5 Frequent arrival, braking or changing direction can increase power loss of motor and controller, cause and generate heat, please use the outer fan to lower the temperature in case of necessity! 6 The functions of control signal EN, BR, FR can be changed through the program. If the customer has special requests, please contact us

5 5 early. INTERFACE DEFINE 5V 4.7K ST BR FR Fout 2 Sign ST BR FR Fout interface define fault diagnosis Through the state of the signal s instruction (red, green LED )which in the controller to judge the trouble of the motor. The controller has two LEDs for the instruction state of the operation motor or the controller and trouble signal, as shown in the diagnostic trouble signal forms 1 Red lamp Green lamp state ON OFF MOTOR STOP OFF OFF MOTOR BRAKE OFF ON MOTOR RUN ON Gleam quickly 0.5 second spacing interval Motor plug up protection or phase error ON Gleam slowly 1 second over current protection

6 6 spacing interval ON ON The motor is in the limit electric current state gleam with the motor rotates Hall's sensor signal lacks the looks Show the wanton state the Controller s Performance Parameter parameter Min. Typ. Max. Units Detect conditions Output power P1 30 W Vin=24V environmental temperature 20 efficency 80 idem P1=30W temperature rise 55 P1=30W environmental temperature 20 sustained work activate time 0.3 P1=1.8 30W 2 S P1=1.5 30W 5 P1=1.3 30W MAX current 4 A Phase protect time error activate Max trouble free time 2 S 300 H Power input V PWM 24k Hz TEL FAX

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