STEMMER IMAGING DAYS GOCATOR ALL-IN-ONE 3D SMART SENSORS: INDUSTRIAL APPLICATIONS. Ing. Christian Leitner Territory Manager EMEAR
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1 STEMMER IMAGING DAYS GOCATOR ALL-IN-ONE 3D SMART SENSORS: INDUSTRIAL APPLICATIONS Ing. Christian Leitner Territory Manager EMEAR
2 LMI TECHNOLOGIES About Our Company
3 QUICK FACTS 37 years experience 175 employees $40M USD turnover 100+ patents 100,000+ sensors in the field Owned by the TKH Group Dutch public company 1.35B Euro revenue One of our Selcom displacement sensors developed in the late 1970s
4 GLOBAL PRESENCE BASED IN VANCOUVER 6 REGIONAL OFFICES OVER 60 DISTRIBUTORS IN OVER 40 COUNTRIES
5 OUR VALUE CHIP LEVEL ENGINEERING OEM BUSINESS MODEL SIMPLE USER EXPERIENCE CUSTOM SOLUTIONS We are a leading developer of 3D scanning technologies with the core competency of engineering at the chip level. We thrive on the OEM partnership business model. The majority of our revenue comes via these partnerships. We are dedicated to developing solutions focused on simple user experiences, continuous improvement and exceptional customer service. We have a long track record of achieving cost-effective, customized solutions for some of the most demanding 3D measurement applications.
6 OUR 3D TECHNOLOGY PLATFORM Lasers 3D MODELING 3D Firmware & Pixel processing LED projectors STANDARD SENSOR PRODUCTS 3D QUALITY CONTROL 3D Measurement Algorithms 3D SCANNING & INSPECTION VGA and Megapixel cameras CUSTOMIZED SENSOR PRODUCTS 3D SURFACE METROLOGY 3D Calibration Sensor controllers
7 ALL-IN-ONE 3D SMART SENSORS Gocator
8 QUALITY CONTROL All-In-One 3D Smart Sensors SCAN, MEASURE and CONTROL automated and optimized non-contact inspection processes within a single device at production speed.
9 3D SMART SENSORS DISPLACEMENT SENSORS Laser Distance Triangulation PROFILE SENSORS Laser Line Profile Triangulation SNAPSHOT SENSORS Stereo Full Field Structured Light
10 APPLICATIONS Gocator In-The-Field
11 3D SMART SENSOR APPLICATIONS ELECTRONICS AUTOMOTIVE AUTOMATION RUBBER & TIRE WOOD TRANSPORTATION
12 ELECTRONICS Gocator In-The-Field
13 ELECTRONICS CONNECTOR PINS Detect presence Detect X and Y location Measure height of each pin 0.1mm accuracy Output 2D image and 3D data at same time Gocator 2330 and Labview system
14 ELECTRONICS CAPACITORS Check presence and height of capacitor body Verify presence around capacitor body 4 clips housing and 2 T pillars of housing Check that pins of capacitor are inside V- shape in height Check that exceeding pin relative to part top of V- Shape is less than 0.4 mm Verify that ends of pins do not exceed capacitor maximum length (in X axis). Tolerance +/- 0.5mm Check for bending prongs of capacitor Gocator 2330 and Labview system
15 ELECTRONICS CO-PLANARITY OF CHIP PINS Measure co-planarity of chip pins Chip = 9mmx9mm Dimension = 100x100mm Need to scan the whole part in one scan with multiple sensors Requires +/-10µm accuracy Gocator 2320 and Halcon system
16 ELECTRONICS SIM CARD SLOT Inspect height difference between contacting point of card slot (in red and green) and basement (black). Target size: 20x20mm +/-10µm Z accuracy 20µm X accuracy 50µm Y accuracy Gocator 2320 and Halcon system
17 ELECTRONICS iphone 5 MODULE Inspect height of critical parts located at 10 different positions Target Size: 70mm x 125mm x 8mm Accuracy: +/- 0.1mm Scan Speed: 2 pcs in 4 sec Gocator R and Halcon inspection system with robot to scan target and import the 3D data
18 ELECTRONICS iphone 6 LOGO Inspect logo flatness +/- 10µm height measurement repeatability Specular reflection is a big challenge and tilting the sensor is recommended Gocator R can be setup to obtain good results on new logo. Careful adjustments to mounting angles, exposures and active area are needed.
19 ELECTRONICS CELL PHONE HOUSING Inspect assembly features of housing Multiple scan with dual sensors is required Dual sensors eliminate occlusions Requires +/-10µm accuracy Multiple Gocator 2320s and Halcon system
20 ELECTRONICS PLASTIC CONNECTOR HOUSING Inspect Plastic Connector assembly for features of housing Anchoring and whole part mode required Black on black clip was impossible for 2D vision systems Single Gocator solution using internal measurement tools only! Communication direct to PLC
21 ELECTRONICS Rear panel of cell phone inspection
22 ELECTRONICS Other electronics targets scanned by Gocator 2320
23 AUTOMOTIVE Gocator In-The-Field
24 AUTOMOTIVE FLEXIBLE MEASUREMENT SYSTEM WITH 20+ GOCATOR 3110 SENSORS Very fast cycle time Improved system accuracy and reliability (environment, algorithm, etc.) Easy to setup and maintain
25 AUTOMOTIVE FLEXIBLE MEASUREMENT SYSTEM WITH 1 GOCATOR 3110 SENSOR Flexible measuring system Combines Gocator 3110 industrial robot. Measures regular features (holes, edges, surface, etc.) Measures customized features (buckles) Very short cycle time
26 AUTOMOTIVE SEAM TRACKING ONE 2330 GOCATOR Gocator sensor measures the edges of the panels being welded. Precise seam tracking allows autofocusing of the laser, a critical requirement with the tiny margins demanded by the aluminum process.
27 AUTOMOTIVE WINDSHIELD LOAD Guiding a robot to automatically load Windshields. to assure a proper fit to assure even fit and reduce chance of leaks
28 AUTOMOTIVE Gap & Flush
29 AUTOMATION Gocator In-The-Field
30 AUTOMATION YOGURT CUP RIM SEAL Uses Gocator 2330A line laser sensor Measure cup rim edge profile at high-speed during rotation Determines edge radius using Gocator circle tool Uses max/min acceptance range Sends fail signal for part rejection
31 AUTOMATION BREAD DOUGH MEASUREMENT Uses Dual Gocator 2370A line laser sensors in wide buddy arrangement Determines length, volume and position of each dough roll Connects to PLC which controls robot to pick up rejected pieces Dual-sensor Multiple targets in field of view
32 AUTOMATION POTATO SIZING / SORTING Gocator 2350A at highspeed (1500 profiler per second) Surface tools calculate potato width, length and height Values are passed to a PLC which determines which lane to divert potato for size-based sorting Gocator executes all scanning and measurement calculations on-board
33 AUTOMATION ROBOT GUIDANCE FOR PICK/PLACE Pick and Place of heattreated parts from oven Chain conveyor cause problems with 2D part matching 3D with Gocator 2370A ignores background Provides location information in 3D for easy robotic pick and place.
34 AUTOMATION BUILDING MATERIALS Uses six (6) Gocator 2350A sensors to scan at high-speed and high-resolution Scans concrete building material production for roughness and wavyness Gocator Master hardware provides multiplexing to avoid crosstalk between sensors System integrator importing Gocator dats into LabView for processing System integrator placed sensors into environmental enclosure with air pressure to keep out dust
35 AUTOMATION SENSOR CONFIGURATION Single Gocator 3109 mounted to hole inspection robot Takes stationary scan data of countersunk holes in carbon fiber fuselage. Internal measurement tools provide hole dimensions and location Glossy white and dark black surfaces Measurement reference is curved surface of fuselage.
36 TRANSPORTATION Gocator In-The-Field
37 TRANSPORTATION PANTOGRAPH Uses Gocator line laser sensor Monitors pantograph for each train including profile, shifting and tilt of pantograph, abnormal situation and wear of pantograph pans. Non-contact High speed High accuracy Real time
38 TRANSPORTATION TRAM WHEEL ALIGNMENT Uses 1 x 2380 sensor Measures tram wheel toe angle vs. rail reference in pass-by or stationary conditions Non-contact High resolution High accuracy Real time
39 TRANSPORTATION RAIL Use 6-8 pcs Gocator line laser sensor Measures full geometry of steel rail including width of rail tread and foot, thickness of rail web, evenness, twist, and surface damage. Non-contact High speed High accuracy Real time
40 TRANSPORTATION ROAD Rut Roughness Texture Crack
41 RUBBER & TIRE Gocator In-The-Field
42 RUBBER & TIRE RUBBER SHEET PROFILOMETER 1 3 Extrusion profiles, position, guiding, tread length Sheet thickness, width, position Extrusion groove dimensions, position Width, thickness and position measurement of multiple strips 2 4
43 RUBBER & TIRE TIRE GEOMETRY MEASUREMENT Bulge/Depression Detection Radial and Lateral Runout Peak-to-Peak Harmonics Measurements done in Geometry, Balancing or Tire Uniformity machine High speed measurements done during one revolution each second
44 WOOD PROCESSING Gocator In-The-Field
45 WOOD PROCESSING LOG SCANNING Fast scan rates Superior Dynamic Range High Density snapshot scanning Impressive dark log performance High ambient light immunity
46 WOOD PROCESSING BOARD SCANNING Rapid, multi-point 3D profiling Fast scan rates True coplanar mounting for accurate thickness High-density scanning Sub-millimeter color image data for small detection
47 WOOD PROCESSING WANE DETECTION WITH A SINGLE POINT SENSOR WANE DOWN WANE UP The Gocator s Profile Mode allows for detection of wane without the use of a PC. Fast scan rates allow for high speed processing. New Profile Mode combined with onboard measurement tools reduces overall cost of the solution.
48 CORPORATE HEADQUARTERS 1673 Cliveden Avenue Delta, BC, V3M 6V5 Canada LMI Technologies Inc. All rights reserved.
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