Wind turbine low-voltage power and control cables for reliability, durability, and performance

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1 Wind turbine low-voltage power and control cables for reliability, durability, and performance

2

3 exans, worldwide leader in cables and cabling systems As a global expert in cables and cabling systems, Nexans brings an extensive range of advanced copper and optical fiber solutions to three key sectors of the economy: infrastructure, industry and buildings. Its cables and systems can be found in every area of people s lives, from rolling stock and railway infrastructure to telecommunications and energy networks, aeronautics, aerospace, automobiles, petrochemicals, windmills, medical applications, etc. The presence of Nexans in over 65 countries gives it a full mastery of both national and international standards. Its 10 Competence Centers and International Research Center work closely with customers to constantly improve its standard range of products and technologies and to develop customized, country and industry-specific solutions.

4 Low-voltage power and control cables from to improve performance and power output exans, Wind power is the world s fastest growth energy source. By 2020, 12% of the world s demand of electricity will be produced by wind. Recent trends are a move from onshore to offshore, the upscaling of wind turbines size (to 3-5 MW), and new innovative materials and designs for easy assembly, fast installation, and high survivability in rugged and remote areas. Nexans has a complete range of wind turbine cables and cabling solutions adapted to demanding land-based and offshore environments. We customize our cable types to strict turbine manufacturer requirements in terms of size, weight and performance. We also add value wherever possible to speed up assembly and simplify installation. Nexans also offers a wide range of services, from pre-assembly and design to fast delivery. As an OEM or subsystem manufacturer you want to have a full range of high-quality standard power and control cables available both for generator-transformer energy links, and various wind turbine power and control needs, including coolers, heaters, braking systems, lighting, cranes, and various steering and switching devices. You also want customized cables to meet your own specifications in terms of length, diameter, quality of insulation, halogen free and low smoke fume compounds, etc. When challenged by size or upgrades, you want responsiveness and fast delivery. To help you achieve this, Nexans offers reliable and safe low-voltage energy and control cables. Control cables Low-voltage cables

5 Quality low-voltage cables for nacelle efficiency and power output reliability Nexans LV cables cover a full range of voltages, up to 1.2 kv (energy), and are available in both singlecore and multicore versions according to application. Smaller cables are used to power vital equipment in the nacelle, while 1 kv carry current from the generator to the transformer. Our Class 5 control cables (for 24, 100 to 500 volts) can be used for controlling and measuring virtually everything. Where torsion (twisting cycles) are a concern due to nacelle rotation, special rubber-insulated cables provide exceptional flexibility. Moreover our cables allow the reduction of copper cross-sections since they can operate safely at high temperatures. All cables are extremely rugged, and can sustain temperatures during years of operation. Halogen-Free, Fire-Retardant versions guarantee your environmental concerns. This Nexans solution gives you: High quality for reliable, full life-cycle operation Versatility for both land-based and marine environments Fire protection due to fully-tested Halogen-Free, Fire-Retardant characteristics Endurance in both extremely low and hot temperatures (-40 to +90 C) Flexibility to handle torsion, or twisting cycles, between the nacelle and tower (up to 150 per meter) Easy-strippability for easy production-line or on-site installation Pre-cut lengths available in special kits customized to wind turbine type Fast delivery around the world and to remote land or marine locations Nexans provides free-hanging cables and high EMC performance Nexans developed a rigid aluminum Halogen- Free 1 kv energy cable with an internal strength member that allows it to be free-hanging in wind towers rather than attached to the sides. Our versatile control cables (developed for Vestas) come in a special screened version which not only resolve critical EMC problems, but also provide torsional flexibility for hanging lengths of up to 30 meters.

6 Low-voltage control cables for windmills Product families Product family names Standards/specs PVC insulated unscreened and screened cables Halogen free unscreened and screened cables Rheyflex 500 -Y- JZ Rheyflex 500 -CY- JZ Both dedicated for fixed installation Rheyflex -XH- JZ Rheyflex -XCH- JZ Both dedicated for fixed installation, special fire performance factory standard with VDE Reg. N 7691 and 7690 factory standard with VDE Reg. N 7691 and 7690 Factory standard adapted to VDE 250 Part 405 IEC IEC Cat. A IEC PVC insulated or halogen free unscreened and screened cables Rheyflex -YD3- JZ Rheyflex -YCYD3- JZ Rheyflex -XHD3- JZ Rheyflex -XHCHD3- JZ Dedicated for free hanging and torsionable application with suspension strand According to customers specification, adapted to VDE 250 Part 405 IEC IEC Cat. A IEC Other Rheyflex cables Rheyflex... Applications of the above mentioned cables: - other voltage range - low temperatures - UV resistance - adapted to UL and CSA - special oil resistance According to customers specification, adapted to various standards

7 Low-voltage power cables for windmills Product families Product family names Standards/specs PVC-insulated cable with or without concentric conductor NYY 0.6/1 kv VDE ; HD 603 VDE ; HD 627 Rubber-insulated cable H07RN-F 450/750 V H07BN4-F 450/750 V H07ZZ-F 450/750 V Both dedicated for installations with moving equipment, electric appliances and for building sites. Can be used at 0.6/1 kv in fixed installations HD22-4 IEC type 66 HD HD Aluminum conductor XLPE insulation HFFR sheathing for fixed installation AXQ 0.6/1 kv IEC IEC IEC class 2

8 Global expert in cables and cabling systems /2005 Nexans S.A. - 16, rue de Monceau Paris - France Tel.: +33 (0) Fax: +33 (0)

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