SMART PACKAGING MACHINES

Transcription

1 DAIRY BOTTLE YOUR TECHNICAL SUPPORT BR.5.2.US SMART PACKAGING MACHINES

2 EXPERIENCE: OVER 40 YEARS IN DAIRY PACKAGING KNOW HOW AND EXPERTISE FOR DAIRY BOTTLE Pioneer in weight filling for milk on rotary machines since World leader for the aseptic filling of UHT milk in bottles (first aseptic line in 1978). Proven aseptic experience for UHT milks with more than 35 aseptic lines in production (and 83 in the aseptic field). More than 300 rotary bottle fillers sold in the Dairy Field. Several aseptic fillers for low-acid dairy drinks delivered in Americas. We offer packaging solutions for a wide variety of liquid dairy products with various microbiological sensitivities such as UHT milk, sterilized milk, pasteurized milk, ESL milk, flavored milk, drinking yogurts, probiotics, whipped cream Our machines are designed to be suitable with all type of bottles such as plastic (HDPE, PET, PP, PS ), glass and metal. OUR HYGIENIC DESIGN FOR DAIRY FILLERS UHT white milks ESL white milks Pasteurized UHT baby milks Drinking yogurts Sterilized milks UHT flavored milks Our fillers are built according to Hygienic Design Guidelines. We are members of the ABMI, EHEDG France. UHT whipped cream Probiotics Processed cheeses Our filling/capping/heatsealing equipment conforms to 3-A Sanitary Standards in the USA. ASEPTIC ULTRA-CLEAN CLEAN 2 3

3 OUR technologies in dairy filling Rotary weigh filling Capping and heatsealing solutions It is the only filling technique which controls the product quantity inside the filled container and not before, as is the case for all other filling technologies. By measuring the weight directly in the container, this technology offers the guarantee that each container is filled with the optimal quantity. Main benefits of the technology» Hygienic solution. No contact between nozzle and container» Cost savings thanks to high filling accuracy» Filling traceability thanks to weigh-filling» Easy maintenance at low cost» Available for liquid products with pieces or pulp Serac designs and assembles various types of heatsealing and capping machines. Depending on the dairy products, it is possible to use hygienic or aseptic heatsealing/capping turret. Heatsealing parameters or capping torque values can be saved and an application is used to access this data (optional). Main benefits of the technology» Optimum protection of the milks and dairy drinks H2F Filling turret with Mutiflow nozzles Capper for pasteurized milk/neck transfer Multiflow: our smart aseptic type filling nozzle Bottle transfer technologies Optimized filling cycle with variable flow rate Our patented Multiflow nozzle considerably reduces foaming. It is operated by an electromagnet which optimizes each filling cycle according to specific product characteristics. The filling cycle is therefore no longer linear.» Aseptic standard» Magnetic valve > No membrane between valve actuator and filling circuit» Optimized filling cycle» Less foam, no splashing» Reduced headspace in the bottle» Hygienic. No retention part» Handles a wide variety of products (foamy, viscous, with fruit pieces ) Bottom transfer Serac can transfer any bottle design and material by the bottom or by the neck.» Any bottle format and design can be transferred Neck transfer 4 5

4 DAIRY BOTTLE FILLING MACHINES SPECIALIST The dairy filler design is dependent on the specificities of the dairy products to be filled. Dairy standard filling Main features No contact filling & CIP facilities.» Hygienic filling suitable for fresh dairy products Screw-capping and heatsealing versions. Filling with pneumatic valve Mechanical capper Heatsealer Cabin with sterile air flow (option) STANDARD RB/RT Ultra-clean filling H2F RB/RT New H2F (Highly Hygienic Filler) inspired by aseptic filling.» High hygienic filling suitable for Extended Shelf Life dairy products Ultra-clean screw-capping and heatsealing versions. Available in block version with bottle blowing. Main features Filling with magnetic valves (Multiflow) Mechanical capper Heatsealer Cap decontamination with pulsed light Control of packaging decontamination with demoiler in case of closed neck HDPE bottle Bottle decontamination (Peracetic Acid, H 2 O 2, ozonized water) for open neck bottle Cabin with sterile air flow Aseptic filling sas 4 Proven technology. Latest generation of aseptic fillers equipped with our most advanced aseptic technology.» Sterility guarantee for UHT products Aseptic screw-capping and heatsealing versions. Available in block version with bottle blowing including bottle sterilization. Main features Filling with magnetic valve (Multiflow) Aseptic capper Aseptic heatsealer Packaging sterilization Aseptic isolator 6 7

5 OUR INNOVATIVE AND PATENTED ASEPTIC TECHNOLOGIES LEADERSHIP IN ASEPTIC DAIRY BOTTLE FILLING UPFILL TURRET The design of the turret is unique. The weigh filler with load sensor at the neck is patented.» Optimized aseptic filling environment MULTIFLOW NOZZLE Serac ASEPTIC SYSTEM 4TH GENERATION SAS 4 in dairy Serac designs dedicated dairy aseptic fillers whether for HDPE or PET bottles. SAS lines are available for the US dairy market (to comply with the FDA regulation). SAS 4 SB SAS 4 HP SAS 4 TF BOTTLE STERILIZATION For sterile blown and closed HDPE bottles For non-sterile HDPE and PET bottles For open neck PET bottles External sterilization with dry and controlled H 2 O 2 (gas) + demoiling before filling External and internal sterilization with dry and controlled H 2 O 2 (gas) External and internal sterilization with peracetic acid solution (liquid) UPSEAL TURRET Hygienic and waterproof design of our electrical thermo-sealer for aluminium foil caps. Heatsealing parameters are optimized and saved.» Optimized aseptic heatsealing environment» Traceability of the heatsealing operation UPCAP TURRET Servo-driven capper. First capper with a real hygienic design as all mechanical driving parts are located outside the sterile zone. The capping results are saved.» Optimized aseptic capping environment» Traceability of the capping operation 8 9

6 INNOVATIONS IN DAIRY BOTTLE MANUFACTURING Bottle manufacturing For medium-sized production applications Stretch Blow Molding PET bottles are a popular choice due to the numerous benefits they provide both to manufacturers and consumers, in terms of design, cost reduction and convenience. BLOCK SYSTEMS For medium-sized production applications BLOWING - FILLING - CAPPING The line has been specifically designed for packaging dairy products at rates of less than 12,000 bottles an hour. This latest innovation means that blow moulding milk bottles on site is no longer restricted to high-rate packaging. Main benefits of the PET bottle» Design and shape freedom Main benefits of COMBOX H2F» Glossy appearance» Perfectly adapted to medium/low volumes applications» Consistent neck finish» No over-sizing, no over-investment» Need plastic cap only, no need» With a specialized filler for sensitive chilled dairy products for heatsealing» Lower investment than with classic bottle packaging line» Reduced bottle weight» Maintenance costs savings with less equipment and less spare parts Main benefits of SBL» Material cost savings thanks to light weight bottle» Smart sizing for the right output» Improved hygiene with less risk of dust in the bottle SBL: up to 8,000 bottles per hour (1L)» Smart design for more user friendliness» Smart design for top efficiency combox h2f: up to 8,000 bottles per hour (1L)» Versatile with optimized format change over Thermoforming from reels Thanks to this new bottle thermoforming technology, dairy companies can efficiently manufacture their own bottles with a simple solution. Designed for chilled dairy products and packed in PS bottles ranging from 100 ml up to 500 ml, Roll N Blow is also able to produce bottles from PP reels thus offering more possibilities such as aseptic filling, retort and microwavable packaging. In our Combox lines, a unique and patented transfer system converts the sequential motion of the linear blower into a continuous motion adapted to our rotary fillers. ROLL N BLOW: up to 10,000 bottles per hour (500 ml) For one single machine Main benefits of the bottle» Process innovative shapes» Can use pre-printed plastic sheets» Use of a well-known material in dairies: PS» Use PP for new market segments Main benefits of the technology» Doesn t need expertise in plastic processing» Easy to install» Simple to operate» Reduced energy consumption For aseptic and high speed versions BLOWING - FILLING - CAPPING combox ASEPTIC With its long and significant experience in the aseptic field and specifically for UHT milk in bottles, Serac offers wide opportunities for linking the bottle making to the aseptic filler. Serac also supplies high speed Block systems thanks to our partnership with manufacturers of high speed rotary stretch blow moulding machines COMBOX r