WASTING TOOL FACTSHEET. Hand Tools WASTING TOOLS GCSE RESISTANT

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1 Smoothing Plane Mortise Chisel Jack Plane Block Plane Bevel-Edge Chisel Gentleman's Saw Panel Saw Tenon Saw Jr Hacksaw Planes Saws Hack Saw Wasting Tools Dovetail Saw Coping Saw Firmer Chisel Gouge Chisel Chisels Round Half Round File File Round Files File Triangular/3 Block Plane Square File Twist Drill Bit Flat File Square File Flat or Spade Drill Bit Hole Saw Drill Bit Types Countersink Drill Bit Abrading Tools Forstner Drill Bit Rasp Surform

2 WASTING TOOL FACTSHEET Hand Tools

3 WASTING TOOL FACTSHEET Saws

4 Coping Saw Cut curves in wood and Blade can be rotated easily plastics to cut complex shapes and Has a thin, replaceable curves blade held in a frame with Blade can be removed the teeth pointing towards from the frame so that the handle pockets or windows can be cut out Blades easily broken due to there size Difficult to control when making straight cuts Blades can be put in the wrong way round

5 Tenon Saw The saw most commonly used for cutting wood in the school workshop Good general purpose woodworking saw 250mm 350mm long with teeth/mm Can be used to cut all general joints; specifically used to cut shoulder of tenon in tenon and mortise joints Depth of cuts limited to the depth of the blade

6 Dovetail Saw Used for small, accurate work Fine, accurate cut such as dove tail joints Smaller teeth make it ideal for Shorter than a tenon saw with finer work teeth/mm Only appropriate for fine work Not robust enough for general purpose work

7 Hack Saw Has a replaceable blade held Can be used to make straight in a frame cuts in plastic and metal Blade can be angled to cut Blade can be removed from difficult shapes or if the frame frame to cut windows or gets in the way of the piece pockets out being cut Blade can vary in length from 250mm to 300mm Blade can snap or twist easily Blades can be put back in the wrong way round

8 WASTING TOOL FACTSHEET Planes

9 Smoothing Plane Finishing a surface and for use Ideal for use on end grain due on end grain to its length Easily jammed if not set correctly

10 Jack Plane Smooths and flattens wood to Long and heavy so ideal for size creating a flat surface Easily jammed if not set correctly

11 Block Plane Removes sharp edges and Can be used in one hand makes a bevelled edge Easy to create small bevels Easily jammed if not set correctly Not effective on large flat surfaces

12 WASTING TOOL FACTSHEET Chisels

13 Firmer Chisel A general purpose chisel Has a square edge ideal for multiple applications Can be used to all rough and general wood work Larger edge not ideal for finer work Not suitable for carving

14 Bevel-edge Chisel Has a bevelled edge that al- Ideal for getting in to corners lows it to get into corners and is especially useful for cutting dovetails Good for detailed/accurate work Larger edge not ideal for finer work

15 Mortise Chisel Have much deeper blades and Ideal for getting in to corners are used with a mallet for cutting mortise joints Deeper blade Excellent for cutting mortises thin deep blade not ideal for general work Can become blunt easily

16 Gouge Chisel Have curved blade and are Can be used to carve used for carving Can be used to round certain areas Not suited for general applications

17 WASTING TOOL FACTSHEET Files

18 MARKING OUT FACTSHEET Flat File Removes waster on large flat Has a safe edge on one side to surfaces quickly prevent cutting into an edge Can be used to create external when filing a corner curves Brittle and easily broken if dropped Teeth clog when filing soft material such as brass or aluminium

19 Round File Creates curves and fillets Increases in diameter along the length so can be used on different sized holes Small cross section makes it weak and easily broken

20 Triangular or 3 square File Cuts into corners less than 90 o Useful between angles of 60 o and 90 o Cannot file angles smaller than 60 o

21 Square File Filing out 90 o edges Useful for filing small flat areas Good for creating a perfect 90 o edge Small size means its not suitable for large flat surfaces Can not files angles smaller than 90 o

22 Half Round File Creates curves and fillets Can be used on larger flat sur- Can be used for flat surfaces faces also Can create fillets Rounded edge can be used for holes Good for most general filing Not suitable for creating angles

23 WASTING TOOL FACTSHEET Drill Bits

24 Twist Drill Bit Twist or flute carries waster Available in sized from 0.5mm material away in the form of to 25mm swarf Smaller sizes can be used in hand drills Smaller drill bits can be broken easily if not used correctly

25 Flat or Spade Drill Bit Used to drill a hole all the way Fast removal of waste with an through, but will break electric drill through, splintering wood on the underside Will split wood on the underside if not supported by another piece of wood.

26 Countersink Drill Bit Creates depression for head Can be used to create a range of a countersunk screw so of countersunk hole sizes that it sits flush with the surface material Will chatter if used at too higher speed

27 Hole Saw Used on thin materials or to Widely used by plumbers and make large holes up to electricians to make holes for 150mm in diameter pipes and ducting Used in an electric drill Can be used on thick and thin sections of wood and plastic Have a tendency to burn if used at too higher speeds Only come in set sizes

28 Forstner Drill Bit Creates holes in wood Flat bottomed hole Creates flat recessed holes Can be used at an angle due to it being rim guided Very clean cut holes Good for drilling end grain (Will not wobble) Not a substitute for everyday twist drill bits Expensive Primarily used in pillar drills

29 WASTING TOOL FACTSHEET Abrading Tools

30 Rasp Quick removal of waste wood Can be used like a file to create external curves Good on flat edges and surfaces Clogs up easily

31 Surform Fast removal of soft material Can be used on flat or 3D surfaces Blade break easily

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