TOSHIBA PLANT SYSTEMS & SERVICES 3D AS BUILT SOLUTUIONS

Transcription

1 SPAR2005 Session M5 - Process Industry Best Practice in Japan - TOSHIBA PLANT SYSTEMS & SERVICES 3D AS BUILT SOLUTUIONS Plant solution & Digital Archives 1 1 Toshiba Plant Systems & Services SPAR 2005

2 Our As-Built Solutions What s s Our As - Built Solutions? Our As-Built Solutions provides re-engineered engineered work process using a variety of data capturing technologies and Not Only Scanning but also engineering support for plant! Focus on. 1. Applying the right technology for the specific needs. 2. Cost reduction with on-site digital processing and data generation 3. Our workflow is flexible to the client s s needs 2 Toshiba Plant Systems & Services SPAR 2005

3 Our As-Built Solutions (Cond ) Advantage 1.Speed Quick Delivery & Effort Reduction of Lead Time For Clients 2.Cost Effectives Adoption Effective way to create data using original systems 3.High Quality Improvement QA & Reliability due to High Accurate Measurement & Provide clients with best Solutions 3 Toshiba Plant Systems & Services SPAR 2005

4 Capturing & Processing Systems Adoption effective method to capture object 1.Capturing Tools Photogrammetry Laser Scanning Digital Camera Kodak DSC660 ZF Imgaer Processing Systems LSSM Laser Scan Space Manager * -Our own Processing System - Laser VR Viewer < PanoMap > * Review system for Clients 3D Modeling Tools *:LSSM is the mutual development with CSA.Inc 4 Toshiba Plant Systems & Services SPAR 2005

5 Work Flow & Scope of Works Capturing STEP1 Point Cloud VR Database Processing STEP2 - Digital Archive Side - CG 1.Field Survey 2D Drawing 2. Laser VR 3.3D-CAD CAD Texture M Engineering STEP3 Walk Thru Surface Model 2D Drawing VR+CAD 4D D & Simulations Reverse Engineering Layout Arrangement Design Electric & control Design Mechanical Design Architectural Design Construction - Plant Design Side - 5 Toshiba Plant Systems & Services SPAR 2005

6 Deliverables 1. Laser VR Viewer & Data <Pano< Map> 2. 3D Surface Model Data 3. 3D Intelligent Models 4. 2D Drawings 5. Engineering Verification Report 6. 3D CG Simulations 7. Others: - Depending on clients needs- 6 Toshiba Plant Systems & Services SPAR 2005

7 Project Experiences We have experiences about over 35 projects for three years! 1. Nuclear Power Plant 2. Thermal Power Plant 3. Chemical Plant 4. Automotive Facility 5. Architectural buildings 6. Amusement parks 7. Cultural Properties 8. Waste Disposal plant 7 Toshiba Plant Systems & Services SPAR 2005

8 Best Practice - Project Case Study with LSSM - 8 Toshiba Plant Systems & Services SPAR 2005

9 What s s LSSM? Laser Scan Space Manager..can be generated the following data and others! LSSM,, Laser Scan Space Manager is technology to integrate Laser Scans with Plant Information Assets! Laser VR 3D Cad Model LSSM has been developed by CSA, Inc, base on our requests for expanding Japanese market. CSA Inc, 9 Toshiba Plant Systems & Services SPAR 2005

10 Best Practice For plant - Case Study for Power Plant - For Decommissioning Study & Retrofit plans Objective 1)Creation pipe as built data for revamp plan 2) Study for carrying in and out planning of heavy machinery 3) Interference Checking 4)BOM calculation of Piping for decommissioning 5) Dismantlement Simulations for decommissioning 10 Toshiba Plant Systems & Services SPAR 2005

11 Best Practice For plant Field Survey 1. Scanning scope : Four floors 2. Scanning time : Just 2 days scans Just 2 days - conventional way about a month and more Scanning & Sphere Target balls 11 Toshiba Plant Systems & Services SPAR 2005

12 Best Practice For plant Scan Data Scanned about 60 scans for two days to be modeled 3rd floor 4th floor 5th floor 6th floor 12 Toshiba Plant Systems & Services SPAR 2005

13 Best Practice For plant Scan Data Registration using Sphere target ball 13 Toshiba Plant Systems & Services SPAR 2005

14 Best Practice For plant Scan Data & Laser VR Processing - Generated by LSSM Automatically - High Resolution panorama Image data generates into Laser VR viewer er 14 Toshiba Plant Systems & Services SPAR 2005

15 Best Practice For plant 3D Design Review on Laser VR Measuring & Review for Revamp plan without 3D CAD systems Futures Measurement Add fittings etc. Panorama View Red Line Easy 3D Modeling Data Export Edge Detection 2D Drawing Data Interface 15 Toshiba Plant Systems & Services SPAR 2005

16 Best Practice For plant 3D Modeling on Laser VR - Scan data Integration - 3D Pipe Model Data Imports to Laser VR 16 Toshiba Plant Systems & Services SPAR 2005

17 Best Practice For plant Surface Model Processing Scan data converts surface model automatically Surface Model data From Point Cloud Data Processing Scan Data : Intensity 17 Toshiba Plant Systems & Services SPAR 2005

18 Best Practice For plant 3D Cad Model Creation & Export into several CAD Formats 18 Toshiba Plant Systems & Services SPAR 2005

19 Benefit 1. Time Saving 2. Cost Effectives 3. Better Design Integration 4. More relevant Design Reviews 5. Better communication of Design to all participants 6. Very effective Design Verification 7. Safe Project We Provide with the best solution base on clients needs To obtain Benefit & Goal! 19 Toshiba Plant Systems & Services SPAR 2005

20 Best Practice 2 3D Scanning Field Survey in Tyre,, Lebanon Toshiba Plant Systems & Services 1 20 Toshiba Plant Systems & Services SPAR 2005

21 Best Practice 2 Fields Survey in Albass site (Gate) Albass site (Stand) City site Ramali site 21 Toshiba Plant Systems & Services SPAR 2005

22 Best Practice 2 Objective Preservation of Cultural Heritage Detailed 3DRecord For Investigations Contribution & Support For Lebanon Gov. Scope of Field Survey & 3D capturing data processing Mutual works with University of Tokyo and Kyoto 3D Capturing technology : Tokyo Univ. Excavation & Data investigation & Evaluations : Kyoto Univ. Data collection support & Processing : Toshiba Plant Systems 22 Toshiba Plant Systems & Services SPAR 2005

23 Best Practice 2 Scanning Data Albass site (Gate) Point Cloud Data + Intensity Data Point Cloud Data 23 Toshiba Plant Systems & Services SPAR 2005

24 Best Practice 2 Ramali site 24 Toshiba Plant Systems & Services SPAR 2005

25 Best Practice 2 Application for Investigation Laser VR (Virtual Reality) : Pano Map Features Panoramic View : Horizontal Direction:360 Dimensional Measurement Zooming Function * :This application is developed by mutual work with CSA and Toshiba Plant systems & Services 25 Toshiba Plant Systems & Services SPAR 2005

26 Best Practice 2 Scan data Processing For Laser VR Applications Laser VR Intensity Image Data 3D Surface Light Data For Measurement & Investigation 26 Toshiba Plant Systems & Services SPAR 2005

27 Best Practice 2 Light up Memorial Gate 27 Toshiba Plant Systems & Services SPAR 2005

28 Best Practice 2 OLD Shrine 28 Toshiba Plant Systems & Services SPAR 2005

29 Conclusion Issue of Japanese Environment New Technology Risk & Resist Change - Needed much time - Perceived High cost Compared to conventional Methods Low Adoption rate of 3D Cad System - Still 2D Culture- For Further Challenges.. Cultivates New Market Expansion Laser VR application into other market Tender Approach to clients Enhancement of LSSM Systems Development of Design Verification systems etc. 29 Toshiba Plant Systems & Services SPAR 2005

30 SPAR2005 Houston Thank you very much! TOSHIBA PLANT SYSTEMS & SERVICES 3D AS - BUILT SOLUTUIONS 30 Toshiba Plant Systems & Services SPAR 2005