Carlisle Cub Scout Pack 135 How to run our annual model rocket launch

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1 Carlisle Cub Scout Pack 135 How to run our annual model rocket launch Since 2006 the pack has run an annual model rocket launch. This is a tremendous activity greatly enjoyed by boys and parents alike. Model rocket kits are handed out to the boys, they build the models with parent/leader help, and then the rockets are launched under adult supervision. The Cubmaster and Pack Committee pick a rocket launch coordinator, who makes sure everything happens. All these remaining tasks are the responsibility of this coordinator. Welcome aboard! T minus 4 months Pick a date. We've had best luck with a weekend in late October or early November. Saturday is the primary date, with Sunday as a rain date (or perhaps two successive Saturdays). Consider that you need the launch to be several weeks after whatever Pack meeting that you hand out the kits. If the meeting is mid-october then late October or early November is the earliest reasonable date for the launch. Any later and it could be too cold. Pick a location. We've had best luck with Foss Farm. Here are possible locations in town with a brief discussion of each: Foss Farm town multi-use land large, clear, flat field access to field by vehicle (great for setup) plenty of parking we have used this since 2007 for our launches by late October the farmer should be done for the year, hay is cut, corn is harvested by late October the vegetable gardens are mostly shut in (some winter crops though) by late October the pony club is generally done for the year must get permission from Carlisle Conservation Commission (ConsCom) more info at Town of Carlisle Conservation Properties and Carlisle Trails Committee Towle Land town conservation land not flat, some trees in the middle no access to field by vehicle plenty of parking has been used in the past for model rockets Last saved: September 16, :25 PM Page 1 of 22

2 must get permission from Carlisle Conservation Commission (ConsCom) more info at Town of Carlisle Conservation Properties and Carlisle Trails Committee Hutchins Field (corner of Fiske St and Curve St) town agricultural land large, clear, flat field (larger than Foss Farm) access to field by vehicle (great for setup) absolutely no parking (you have to park along the street) by late October the farmer should be done for the year, hay is cut, corn is harvested must get permission from Carlisle Conservation Commission (ConsCom) more info at Town of Carlisle Conservation Properties and Carlisle Trails Committee Banta-Davis playing fields town recreation land small, clear, flat field plenty of parking can conflict with sports we used this in 2006 and had a last-minute conflict on the field must get permission from Carlisle Recreation Department more info at Town of Carlisle Recreation Fields and Facilities Spalding Field town recreation land very small, clear, flat field plenty of parking can conflict with sports must get permission from Carlisle Recreation Department more info at Town of Carlisle Recreation Fields and Facilities The rest of this document assumes you are using Foss Farm. It's the best choice. Last saved: September 16, :25 PM Page 2 of 22

3 T minus 3 months Check website of Old North Bridge Pony Club to see if they have anything scheduled at Foss Farm on your date. If so then pick another date. Contact the Conservation Administrator at Town Hall. Ask for a spot on the Conservation Commission agenda for an upcoming meeting, to request permission to use Foss Farm. Since we've done this in previous years the Commissioners generally know what it's all about, and they hopefully won t ask you to appear at the meeting. If they do want you to make a presentation it's best to come prepared. Bring the following for show and tell: model rocket rocket motors recovery wadding copies of this great introduction to sport rocketry copies of National Association of Rocketry (NAR) Model Rocket Safety Code Be prepared to answer questions about model rocketry and Cub Scouts. Make sure every Commission member gets a copy of the two documents. Make sure to give a copy to the Carlisle Mosquito reporter. Tell them we've checked the Pony Club schedule for conflicts. Tell them we'll put up a sign at Foss Farm announcing the launch. Ask for two dates (say, Saturday/Sunday, or two successive Saturdays) so if we have a weather delay, you won't have to go back and ask for permission again. The Commission will probably require that we provide someone to direct traffic at Foss Farm. This is just a Cub Scout parent, there is no need for police. Ask who is the current tenant farming the land, just in case we need to contact them. Once you have ConsCom permission, send a courtesy to the head of Old North Bridge Pony Club telling them the dates we will be launching at Foss Farm. Put up a sign announcing the launch on the signboard at Foss Farm. This is mainly to help bring spectators, but it also warns other users of the facility what we are up to (Foss Farm is multi-use land, and rocket launches may not be compatible with some horses and dogs). Bring your own thumbtacks/pushpins. Here is an example sign (be sure and update the date, time, and name): Last saved: September 16, :25 PM Page 3 of 22

4 Carlisle Cub Scout Pack 135 ROCKET LAUNCH Saturday, November 1, 2008 Rain date: Sunday, November 2, :30am - 4:30pm Everyone is invited All equestrians are advised there will be sudden loud noises! For more information contact Your Name at Visit our Pack website at Last saved: September 16, :25 PM Page 4 of 22

5 T minus 2 months Decide how many kits to order. Ask the Cubmaster for a current list of boys. Make sure you order a few extra because: you always get a few late-joining boys who need a kit it's useful to have extras if someone messes up their build and needs a new kit sometimes siblings/parents want to build their own (make them pay for it) spare parts for repairs on launch day Decide which model rocket kit to order. Look for the following characteristics: can be ordered in bulk for cost savings uses normal 18mm motors (not mini or T 13mm motors, for more on motors see the NAR) plastic fins (very important for easy assembly!) streamer or parachute recovery The two main manufacturers are Estes Industries, also they have a site with great info for people doing group shoots Quest Aerospace, very wonderful folks, great customer service, order kits and motors direct from this manufacturer Suggested kits: Estes Generic E2X (used in 2006) Quest Starhawk (used in 2007) Quest Astra III (used in 2008) Quest Viper Estes Alpha III Hobby shops and suppliers HobbyLinc, great prices for Estes bulk kits and motors AC Supply Red Arrow Hobbies Other useful websites National Association of Rocketry, especially these resources for youth group leaders Rocketry Planet Decide how many motors to order. Check inventory to see how many are left over from last year. Plan on two launches per kit: one A motor and one B motor. (If you are launching from a small field like Spalding then you might order just A motors.) Just like the kits, it's always nice to have a few extras. Motors ordered in bulk will usually come with igniters and recovery wadding. Make sure. Last saved: September 16, :25 PM Page 5 of 22

6 We have had great success with Quest Aerospace motors and igniters. Regardless of which kit you order, I suggest you order motors in bulk direct from Quest. Get A6-4 and B6-4 motors; these are fine for any of the models discussed above. (Don t worry if the kit manufacturer says A8-3 motor recommended ; an A6-4 should work fine. Ask a rocket expert if you have any concerns.) Make sure you order kits ahead of time! Shipping will take several weeks, especially the motors which must ground ship due to hazmat restrictions. T minus 1 month Hand out kits at a Cub Scout meeting. Boys get a kit if they have paid their yearly dues! This is a great way to get them to pay up at the start of the year. Make sure you hand them out with enough time before the launch (a few weeks at least). Tell the boys to put their name on their rocket. Announce the launch date and time. Tell everyone to check the Pack website on the day of launch to make sure we haven t had a last-minute cancellation due to weather (rain or high winds). You should build a kit first and bring it to the meeting, so you can show off what it looks like. Ask for parent volunteers. Here are the jobs you need filled: range safety officer (RSO), must be there all day Has overall responsibility for safely conducting launch activities. The RSO has the final say in all situations. Should have some model rocket experience. Helps with setup, especially selecting launch pad location. launch control officer (LSO) and assistant (2 people at a time) Responsible for actually firing the rocket. recovery system prep (1 or 2 people at a time) Initial safety inspection. Prepare recovery system in rockets for launch. motor and igniter prep (1 or 2 people at a time) Prepare motors and igniters in rockets for launch. recovery crew (1 or 2 people at a time) Follow the flight, recover and return the rocket to the launch site. parking attendant (1 person at a time) Directs traffic in and out of parking lot onto Rt (Optional, only needed if required by ConsCom.) setup crew (1 or 2 people) Helps pick up and deliver equipment and prepare launch site. cleanup crew (1 or 2 people) Last saved: September 16, :25 PM Page 6 of 22

7 Some dens may want to schedule a build your kit meeting. Also you may want to schedule this as a (optional) pack activity, particularly for younger boys who might need more help. Even though the directions are fairly simple, and look straightforward, you will be amazed at the creative ways that boys and their parents will build things. Contact the Carlisle Mosquito. Ask them to put an announcement in the paper, hopefully twice. For a Friday publication the deadline is Monday at noon. Ask if they can send a photographer. Again, mainly this is to get spectators, and encourage new boys into scouting, but it also provides a warning to other users of the property. Contact CMASS, the local NAR section. These are serious rocket guys! If they are not having one of their own launches then you might get some volunteers from them. Contact our local Boy Scout Troop 135. There may be older boys who are willing to help. T minus 1 week Check the weather forecast. Here is the National Weather Service official 7-day forecast for Carlisle. Review the following detailed equipment lists. Make sure someone is assigned to bring each item. List of equipment needed for setup: key to gate at Foss Farm 4 or 5 tables (8 ft tables borrowed from Fire Dept): 1 for launchers, 1 for controllers, 1 or 2 for prep, 1 for build/repair 4 to 6 chairs: 2 to 4 at prep table, 1 or 2 at build/repair table, 1 or 2 (optional) for visitors 2 stools for launch officers (optional, but nice) space blanket (optional, to protect launch table) fenceposts/driveway markers to support 150 ft of caution/safety tape 150 ft caution/safety tape megaphone borrowed from Carlisle Old Home Day, contact Dave Reed to 4 small metal trash cans large plastic trash can (with solid bottom! no cracks!) and trash bags fire extinguisher index cards and Sharpie gaffers tape (2" roll works well) Very important! Do not use duct tape! (it leaves adhesive residue) Find gaffers tape at high-end photo shops, or order from Markertek 6 to 8 tent stakes Last saved: September 16, :25 PM Page 7 of 22

8 Equipment needed for launchers (The Pack owns two complete launcher sets. You can borrow another two sets from Steve Golson at , for a total of four): launch safety key 2 x launcher 2 x launch rod 2 x blast deflector 2 x launch controller (modified to work with low-current igniters) 2 x cable extensions 2 x launch clips spare AA batteries for controllers steel wool and small piece of sandpaper Equipment needed for rocket prep: rocket motors igniters recovery wadding 2 to 4 plastic boxes with lids (6 qt., for storing/sorting motors, wadding, etc.) 2 rolls masking tape 2 unsharpened pencils scissors talcum powder box to transport loaded rockets to launch officers Equipment needed for kit building and repair: extra rocket kits plastic cement superglue pliers Dremel tool with pointed tip (optional, to fix plastic launch lugs that bind) General equipment needed: ConsCom permit flags and/or reflector vest for parking attendant big WELCOME sign at entrance to parking lot giant rocket at entrance to parking lot American flag, Cub Scout flag, with two stands sandbags/cinder blocks to weigh down the stands handouts/flyers with info about Scouting/our Pack (optional) pop-up tent (optional, in case we want a shady spot for visitors) NAR safety guide and general info on model rocketry Each individual should bring lunch, water, snacks, hat, sunscreen, camera. Last saved: September 16, :25 PM Page 8 of 22

9 T minus 1 day Check the weather forecast. Here is the National Weather Service graphical forecast. In addition to rain, check the wind speed and direction, and wind gust. You cannot launch if winds are greater than 20mph. It is a violation of the NAR Model Rocket Safety Code. Confer with your RSO. If weather looks unfavorable you should reschedule. Put an update on the Pack website. Launch day Check the weather forecast. Here is the National Weather Service graphical forecast. In addition to rain, check the wind speed and direction, and wind gust. You cannot launch if winds are greater than 20mph. It is a violation of the NAR Model Rocket Safety Code. Confer with your RSO. If weather is unfavorable then you must reschedule. Put an update on the Pack website. Depending on how many helpers you have, setup of the launch site can take one to two hours. Leave yourself plenty of time to get everything working before the boys show up. Also you should ask the first shift of prep workers to arrive early so they can get some training and practice. Launch setup Decide where to place the launch site. The Foss Farm hay field is 1,150 feet by 740 feet. However you want to avoid the garden plot in the northeast corner, and sometimes there is corn planted in the southeast corner. Check the prevailing winds and leave more open space downwind of the launch site. You can drive onto the hay field to deliver equipment for setup, but then move all vehicles back onto the roadway. Last saved: September 16, :25 PM Page 9 of 22

10 Foss Farm hay field with dimensions Last saved: September 16, :25 PM Page 10 of 22

11 Here is a suggested layout of the launch site showing table and chair locations and the CAUTION tape safety barrier. Last saved: September 16, :25 PM Page 11 of 22

12 It s best to have the launchers north of the controller table, so that everyone can watch the launch from the south side and the sun will not be in your eyes. First locate the launcher table. Orient the long axis of the table east-west. Next (optionally) cover the top with a metallic space blanket to protect the tabletop from rocket exhaust. Fasten the space blanket to the underside of the table with gaffers tape. Assemble each launcher. Last saved: September 16, :25 PM Page 12 of 22

13 When placing the launchers on the table, align them so the launch rod can be tilted into the prevailing wind. Tape down the launcher legs with gaffers tape. The launchers can be close to each other (rocket competitions often have the launch rods at 1 ft intervals) so don t worry if you are using a table smaller than 8 ft. Insert the launch rods. Use the smaller 1/8in (3mm) hole. Make sure the rod is vertical then tighten the thumbscrew. Last saved: September 16, :25 PM Page 13 of 22

14 Get out the blast deflectors. They are kept in a bag because they are so messy. Some deflectors are in one piece, while others are in two pieces and must be assembled. Slip a deflector over each launch rod. We use customized Estes launch controllers. First get the launch clips, one per launcher. Tape the wire onto one leg of each launcher, allowing enough slack for the clips to reach across the deflector. Drape the connector toward the rear (north) side. Last saved: September 16, :25 PM Page 14 of 22

15 Next get the cable extensions, one per launcher. Attach one end of each extension to a clip. Dress the cables across the back (north) edge of the launch table with gaffers tape. Run the cables under the table and down the right (east) front leg. Don t worry about keeping track of which cable goes to which launcher. Last saved: September 16, :25 PM Page 15 of 22

16 Run the cable extensions out from the launch table and south toward the controller table. Use tent stakes to hold the cables in place. A bit of caution/warning tape on the stakes makes them easy to spot (useful during cleanup, and for safety during launch operations). Now it s time for the launch controllers. Connect a launch controller to the end of each cable extension. Continue running the cables toward the controller table. Last saved: September 16, :25 PM Page 16 of 22

17 Run the cables up the right (east) rear leg of the controller table. Label each launcher. Use index cards and gaffers tape. Last saved: September 16, :25 PM Page 17 of 22

18 Now figure out which controller goes with which launcher. Short together the launch clips for one launcher. Try the launch key in each controller. Only one continuity light should illuminate. You found the controller for that launcher! Disconnect the clips and move on to the next launcher, shorting one pair of clips at a time. (Don t press the launch button!) Arrange the controllers in the same order as the launchers. Tape them down and add a label. Last saved: September 16, :25 PM Page 18 of 22

19 Here s how it should look. The cables are long enough to allow 18 to 20 feet spacing between the tables. That allows the two launch officers to stand on the launcher side of the controller table, and still be >15ft distance from the launchers. Putting the controllers toward the right (east) end of their table leaves the center with a clear view of all the launchers. Boys standing behind the controller table can easily see their rocket on the pad. Now tape the megaphone down onto the table with the speaker facing to the left (west). That s where most of the crowd will be. (Maybe a little south of west.) Make sure the microphone cord can reach along the table to the launch officer standing behind the controllers. Use the fenceposts/driveway markers and CAUTION tape to mark a 15 ft safety area around the launcher table. This requires about 150 ft of tape. If you are careful you can reuse it in future years. Place a metal trash can near (or under) the launch table. That gives you a safe place to put used igniters or other dangerous/flammable/burning trash. Place a second metal trash can near the prep tables, where used motors can be dumped after a flight (they will be hot!). If you have it, place a third metal trash can near (or under) the controller table. Place a fire extinguisher near the launch controller table. Last saved: September 16, :25 PM Page 19 of 22

20 (Optional) Put a stool or two behind the launch controller table, so the launch officers can get off their feet. You can use chairs also. Following the earlier diagram, set up two or three additional tables for prep and repair. Put chairs at these tables. Put equipment for recovery prep on that table: plastic tub containing recovery wadding 1 roll masking tape 2 unsharpened pencils scissors talcum powder Sharpie Put equipment for motor prep on that table: plastic tub with A motors plastic tub with B motors igniters 1 roll masking tape box to transport loaded models to launch officers Put the spare kits and other tools at the build/repair table. Keep a pair of pliers handy to remove motors after a launch. Set up the American and Pack flags. These make useful wind gauges. Last saved: September 16, :25 PM Page 20 of 22

21 Packing up The small storage box (also known as a range box because you take it to the launch range) is just big enough to hold the two complete launchers owned by the Pack. First put the launcher legs in the bottom compartment, then the cable extensions and deflectors can go on top. Launch rods go in their own storage tube. Last saved: September 16, :25 PM Page 21 of 22

22 Still need help? More questions Ask last year s rocket launch coordinator Ask the Cubmaster Ask Steve Golson, who was RSO of our first launches, and initially wrote this guide: phone , sgolson@trilobyte.com Please update this guide for the benefit of future users! Thanks again for volunteering. Last saved: September 16, :25 PM Page 22 of 22

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