Lahti Precision belt scales

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1 Lahti Precision belt scales Reliability and precision for demanding industrial environment 100 years of experience

2 Lahti Precision belt scales Precision for industrial conveyor systems The Lahti Precision totalizing belt scale is an ideal solution for continuous, automatic and precise monitoring of material flows. It is easily incorporated into a continuous operating bulk handling system. The Lahti Precision belt scales are used in conveyors for chip, sand, crushed stone, coal, ore, cement and fertilizer at conveying capacities of between t/h and belt widths of mm. Measuring with the totalizing belt scale The totalizing belt scale continuously measures the material on the conveyor on the basis of weight and belt speed. The belt scale controller WB-910 quickly collects and processes the measuring data and indicates the cumulative material quantity (t) and the mass flow (t/h). The Lahti Precision single-roller belt scale is an economical and reliable basic scale. This lowprofile scale can easily and quickly be installed on an existing conveyor, where one set of rollers is replaced by weighing rollers. A more accurate weighing result is achieved with a double-roller or a multiroller belt scale. Lahti Precision also manufactures approved totalizing belt scales for verifiable weighing in accuracy classes 2, 1 and 0.5. Fields of application include: Building materials industry Power plants Fertilizer production Mining Chemical industry Food industry Metallurgical industry Harbours Loading and unloading equipment Single-roller belt scale Double-roller belt scale Multi-roller belt scale

3 Mechanical structure of the weighing unit The single-roller belt scale consists of a weighing unit based on a parallelogram scale frame and a roller stand fixed on it. The weighing transducer is chosen according to the belt load and the rollers are tailored to the customer s roller profile and belt width. The weighing transducers are EU tested (OIML R60) and hermetically sealed. The scale is mounted on the conveyor frame by means of three adjustable screws. The sturdy parallelogram scale construction retains accuracy in longterm use and ensures a good weighing precision also by measurement of eccentric loads (error ±1...2 %). The double-roller belt scale has two similar weighing units mounted sequentially, resulting in a better weighing accuracy (error ± %). The multi-roller belt scale is supported on four weighing transducers, and it has at least four sets of rollers. With this solution the best possible weighing accuracy is achieved (error < ±0.5 %). Speed transducer There are two models available: a transducer for mounting on the tail pulley shaft of the conveyor or a runner wheel model for mounting on the conveyor belt. Rollers Runner wheel mounting Parallelogram scale frame with transducer Speed transducer Shaft mounting Belt scale controller The Lahti Precision WB-910 totalizing belt scale controller is designed for demanding industrial environments. It is fitted in a tight die-cast silumin housing (IP66). The controller quickly processes the signals sent by the load cell and the pulses from speed transducer. The WB-910 controller is generally equipped with four digital inputs and four digital outputs. The WB-910 controller functions: taring of the scale with empty belt programs for test weight and mass calibration storing and protection of trimming values program for checking of calibration with test weights in-built self-diagnostics with error indication two cumulative counters and charge counter LED display (height 14 mm) for cumulative quantity (t) or for mass flow (t/h) LED display for indication of parameters and weighing functions

4 Belt scale calibration and maintaining of accuracy The scale parameters are given to the weighing unit and the scale is calibrated with the actual material and with test weights included in the delivery. The calibration data is stored in the scale s memory. At a later stage, a checking program of calibration can be run, and the scale indicates the percentage of the calibration deviation. Thus, the weighing accuracy is easy to monitor and maintain in connection with the maintenance and service. Lahti Precision also offers wiring, calibration, start-up and training services to the customers at their own premises. Technical data Digital inputs: 24 VDC/20mA, NPN/PNP speed transducer or beltrunning-data alarm acknowledgement resetting of charge counter permission for automatic taring User interface: membrane keys 7-segment LED (digit height 14 mm) CD with backlight (8 x 20 characters) Supply voltage: 230 VAC %, 50/60 Hz max 25 VA Mechanical construction: Epoxy-painted or stainless steel Weighing electronics: Die-cast silumin housing, painted, incl. wall assembly bracket Width 288, height 222 and depth 155 mm Weight 4.9 kg Protection class IP66 Ambient temperatures: Weighing devices and speed transducer: -30 C C Weighing electronics: -10 C C Options: Test weights for calibration and monitoring the scale condition Analog output 0/ ma, galvanically isolated, corresponding to instant mass flow (t/h) Digital outputs 24 VDC/200 ma, NPN or PNP opto-isolated: charge achieved alarm belt running cumulative counter pulses Serial interface RS-232C, RS 485, Profibus DP or current loop CL20 ma Heating of the housing for weighing electronics: -35 C C B

5 Lahti Precision weighfeeders for accurate and continuous dosing processes The Lahti Precision Weighfeeder is a sturdy dosing equipment for heavy industrial usage. This carefully engineered and manufactured speed regulating weighfeeder is a reliable key component of the continuous production process where regulated and accurate material feed is needed. The Lahti Precision Weighfeeder ensures the smooth running of the materials handling process and is a proven means of maintaining even proportioning and economical use of materials. The actual material flow is measured with a weighing unit mounted on a special belt conveyor. The material to be fed is powder or frequently granules with particle sizes of approx mm and bulk weight > 0.5 kg/dm3. In general, the powder materials moisture content should be less than 5 %. Typically, the achieved dynamic feeding accuracy is approx. ± ±1 percent for feed rates 20 % %, in some cases, even better (< ±0.5 %).

6 Feed Hopper The bulk material is first fed onto the belt conveyor from the feed hopper installed above the conveyor. The mechanical structure and the shape of the feed hopper are carefully designed in accordance with the flow properties of the materials. The feed hopper is filled with a screw, rotary or vibrating feeder, or gravimetrically direct from a silo above the feed hopper. The feed hopper can be equipped with level gauges or weighing and vibrators, ensuring a material layer as even as possible on the belt conveyor. The filling degree of the hopper is controlled by a separate regulation circuit. tests with feed material (the feed hopper is sized accordingly). The belt conveyor is delivered ready wired with all necessary cabling. Cables are connected to a row connector box attached to the conveyor frame, encapsulation class IP65. The belt conveyor can be delivered with dust encapsulation up to totally closed structure. Conveyor Drive The conveyor is driven by an AC drive motor employing a sleeve drive (encapsulation class IP54). The sleeve drive ensures that the motor is simple in design and thus needs little maintenance. Belt Conveyor The frame of the belt conveyor is made of profile steel. Belt drums and idle rollers fitted with highgrade ball bearings keep maintenance needs at minimum. Depending of the material being dosed, either rubber or synthetic belt is used. The belt is kept clean and free from material build-up by scrapers located on the belt conveyor. Changing the belt can be carried out without removing the drums. The belt conveyor is equipped with side alignment switches, a speed measurement gauge and normal belt conveyor safety equipment. The belt tensioning changes are eliminated by using high pitch idle rollers or glide plate under the feed hopper outlet. Ambient Conditions The Lahti Precision Weighfeeder is designed for installation and use in a variety of temperature conditions as follows: - Mechanics C. - Control Unit C. (optional C.) Weighing Unit The special weighing unit is used for measuring the material flow. It is mounted under the belt at an adequate distance from the feed hoppers outlet. Weighing rollers are balanced and finely machined. The roller height can be adjusted steplessly. The whole belt conveyor can be installed on the load cells allowing the dynamic feed accuracy

7 Control Unit WB-920 The control unit is designed to work in heavy industrial environment. It consists of all the measuring and regulation instruments needed for the weighfeeder. Encapsulation class is IP54. The dosing controller WB-920 configuration depends on each case. The set point and other dosing parameters can be given and monitored directly from the controller s keypad or from the main control system using Profibus DP, serial communication or analogue interface. The motor outputs and the frequency converter are installed in a separate MCC cabinet. m3/h A B C 1) D E 1) G H J L 1) M P S ) Dimensions shown are minimum. Lengths can be increased in units of 500 mm; maximum 5 x 500

8 Experience that weighs Lahti Precision started manufacturing scales in Today our company is an expert in dosing, weighing and mixing applications supplying batching plants for glass industry, drymix plants and services globally. Our vast experience in core technology guarantees excellent dosing accuracy and consistent mixing quality. We help our customers to succeed in their own production by working closely together, finding the best solutions for the actual need. This ensures our customers the lowest cost of ownership. Lahti Precision Oy Ahjokatu 4 A, P.O.B. 22 FI Lahti, Finland Tel Fax

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