MARCH Polyethylene Piping Systems.

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1 MARCH 2016 Polyethylene Piping Systems

2 GLOBAL PRESENCE LOCAL COMMITMENT Get an expert on your team. Plasson has the widest range of compression, electrofusion, threaded and transitional fittings in the Australian market for joining polyethylene pipe systems. With precision manufacturing and rigorous testing, our products surpass both international and Australian standards for quality assurance and performance, delivering reliability in mining, irrigation, rural, water utility and gas distribution applications. For almost forty years, our knowledge and experience in the demanding Australian market has added value to our customers operations. Global strength, with exclusive distribution of Plasson, PF and SIMONA products, enables us to provide a comprehensive range of PE joining systems, plastic valves, installation tools for electrofusion and butt welding and PE spigot fittings. Local commitment ensures that world class product is supported by the largest stock range and availability in Australia. Knowledge and service count. Our dedicated sales teams and technical experts will work with you to provide the foremost solutions for PE joining solutions in the market. Our focus is on dedication to customer service combined with a comprehensive range of high quality product. Don t settle for anything less.

3 TABLE OF CONTENTS RURAL COMPRESSION FITTINGS... 7 RURAL COUPLING... 9 RURAL COUPLING BODY... 9 RURAL REDUCING COUPLING... 9 RURAL MALE THREADED ADAPTOR... 9 RURAL BARREL UNION ADAPTOR WITH MALE THREAD RURAL FEMALE ADAPTOR RURAL ELBOW RURAL MALE ELBOW RURAL FEMALE ELBOW RURAL TEE RURAL REDUCING TEE RURAL TEE WITH MALE THREADED OFFTAKE RURAL TEE WITH FEMALE THREADED OFFTAKE RURAL END PLUG BLANKING PLUG - OUTLET SEAL RURAL TAPPING SADDLE - GALVANISED BOLTS RURAL TAPPING SADDLE FOR RURAL & METRIC WITH S/STEEL REINFORCING RING & GALV.* BOLTS RURAL ADAPTOR RURAL NUT RURAL SPLIT RINGS MODULAR ADAPTOR - FOR CLOSE/TIGHT ASSEMBLIES CONVERSION KIT - RURAL TO METRIC RURAL CONVERSION KIT - METRIC TO RURAL RURAL CONVERSION KIT - METRIC TO IMPERIAL C RURAL CONVERSION KIT - METRIC TO IMPERIAL D BSP THREADED FITTINGS THREADED NIPPLE THREADED REDUCING NIPPLE THREADED PLUG THREADED CAP THREADED SOCKET THREADED SOCKET (STAINLESS STEEL REINFORCED) THREADED REDUCING SOCKET THREADED ELBOW THREADED ELBOW (STAINLESS STEEL REINFORCED) ELBOW WITH FEMALE-MALE THREADED THREADED TEE THREADED TEE (STAINLESS STEEL REINFORCED) THREADED RISER THREADED REDUCING BUSH METRIC COMPRESSION FITTINGS METRIC COUPLING METRIC COUPLING BODY METRIC PLASCOM COUPLING METRIC SLIP/REPAIR COUPLING METRIC REDUCING COUPLING METRIC UNIVERSAL ADAPTOR METRIC MALE ADAPTOR METRIC MALE ADAPTOR WITH MALE BRASS THREAD METRIC BARREL UNION ADAPTOR WITH MALE THREAD METRIC BARREL UNION ADAPTOR WITH MALE BRASS THREAD METRIC FEMALE ADAPTOR METRIC FEMALE ADAPTOR WITH PARALLEL THREAD METRIC ELBOW METRIC REDUCING ELBOW METRIC UNIVERSAL ELBOW METRIC ELBOW ADAPTOR METRIC MALE ELBOW METRIC MALE ELBOW WITH BRASS THREAD METRIC FEMALE ELBOW METRIC WALLPLATE ELBOW METRIC ELBOW METRIC MALE ELBOW METRIC TEE... 32

4 TABLE OF CONTENTS 90 METRIC REDUCING TEE METRIC INCREASING TEE METRIC SLIP/REPAIR TEE METRIC COUPLING - WITH RISER METRIC TEE - WITH THREADED MALE OFFTAKE METRIC TEE - WITH THREADED FEMALE OFFTAKE METRIC SLIP TEE - WITH THREADED FEMALE OFFTAKE METRIC REDUCING TEE - WITH THREADED FEMALE OFFTAKE METRIC TEE...35 METRIC MALE Y FITTING...35 METRIC CROSS - WITH THREADED FEMALE OFFTAKE...35 METRIC END PLUG...35 METRIC BLANKING PLUG - OUTLET SEAL...35 METRIC FLANGED COUPLING WITH METAL BACKING FLANGE METRIC FLANGED APAPTOR WITH METAL BACKING FLANGE METRIC REDUCED COMPRESSION FLANGE...36 METAL BACKING FLANGE FOR FLANGED COUPLING...37 ISO FLANGES TO EN METRIC MODULAR ADAPTOR FOR CLOSE/TIGHT ASSEMBLIES METRIC REDUCING SET...37 METRIC SHOULDERED ADAPTOR...38 METRIC POLY TO COPPER CONNECTOR...38 METRIC POLY TO COPPER TEE...38 METRIC POLY TO COPPER ELBOW...38 METRIC POLY TO COPPER KIT...39 METRIC POLY TO COPPER STOPCOCK...39 METRIC STAINLESS STEEL RING FOR POLY TO COPPER CONNECTOR METRIC STAINLESS STEEL RING FOR POLYPROPYLENE PIPE METRIC POLY TO POLYBUTYLENE CONNECTOR...39 METRIC POLY TO POLYBUTYLENE KIT...39 METRIC POLY TO PVC CONNECTOR...39 METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - THRUSTED METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - UNTHRUSTED METRIC BLACK METRIC NUT - PP...40 METRIC LILAC METRIC NUT - PP...40 METRIC O-RING...41 TRAPEZE RINGS - SERIES METRIC SPLIT RING...42 METRIC POLYPROPYLENE INSERTS FOR METRIC FITTINGS METRIC CONVERSION KIT - METRIC TO RURAL...42 METRIC CONVERSION KIT - RURAL TO METRIC...42 METRIC CONVERSION KIT - METRIC TO IMPERIAL C...43 CONVERSION KIT - METRIC TO IMPERIAL D...43 METRIC WRENCH...43 METRIC CHAMFER TOOL - FOR PE PIPES...43 MINE FITTINGS (ALSO FOR GENERAL USAGE) METRIC MINE - COUPLING...44 METRIC MINE - REPAIR COUPLING...44 METRIC MINE - REDUCING COUPLING...44 METRIC MINE - MALE ADAPTOR...44 METRIC MINE - FEMALE ADAPTOR...44 METRIC MINE - SHOULDERED ADAPTOR METRIC MINE - ELBOW METRIC MINE - ELBOW MALE METRIC MINE - ELBOW FEMALE METRIC MINE - ELBOW...45 METRIC MINE - TEE...45 METRIC MINE - SLIP/REPAIR TEE...45 METRIC MINE - REDUCING TEE METRIC MINE - TEE MALE METRIC MINE - TEE FEMALE...46 METRIC MINE - END PLUG...46 METRIC MINE - FLANGED COUPLING...46 METRIC MINE - REDUCING SET...46 METRIC POLYPROPYLENE INSERTS FOR METRIC FITTINGS... 46

5 TABLE OF CONTENTS TAPPING SADDLES SADDLE PIPE SELECTION SADDLE PRESSURE RATINGS RURAL TAPPING SADDLE - GALVANISED BOLTS TAPPING SADDLE FOR RURAL & METRIC 20-50mm WITH S/STEEL REINFORCING RING & GALV.* BOLTS TAPPING SADDLE FOR METRIC mm WITH S/STEEL REINFORCING RING & GALV.* BOLTS TAPPING SADDLE FOR METRIC mm WITH S/STEEL REINFORCING RING & S/STEEL BOLTS TAPPER SWIVEL TEE FOR METRIC POLYETHYLENE TAPPER FOR PVC AS/NZS 1477 SERIES 1 PRESSURE PIPE TAPPER FOR PVC AS/NZS 4441 SERIES 2 & PVC AS/NZS 1477 SERIES SS NUT & BOLT KIT FOR SADDLES O-RINGS FOR SADDLES HEX KEY VALVES BALL VALVE FOR APPLICATIONS VALVE WITH DRAIN PORT VALVE WITHOUT DRAIN PORT PVC VALVES DOUBLE UNION: FEMALE THREADED (BISTOP) DOUBLE UNION: FEMALE THREADED (BISTOP) SINGLE UNION: FEMALE THREADED SINGLE UNION: FEMALE x METRIC POLY SINGLE UNION: FEMALE x RURAL POLY POLYPROPYLENE VALVES QUICK COUPLING COMPONENTS MECHANICAL TAPPING VALVE FOR METRIC POLYETHYLENE QUICK COUPLING VALVE KEY FOR QUICK COUPLING VALVE ANGLE SEAT VALVE - NBR COMPRESSION INLET & OUTLET ANGLE SEAT VALVE - NBR O-RING, THREADED INLET & OUTLET BSP MALE ANGLE SEAT VALVE - NBR THREADED INLET BSP MALE/COMPRESSION OUTLET ANGLE SEAT VALVE - FPM THREADED INLET & OUTLET CHECK VALVE - EDPM THREADED INLET & OUTLET COMPRESSION STOPCOCK FOR RURAL PIPES TWO-WAY INLET & OUTLET - FEMALE THREADED COMPRESSION STOPCOCK FOR METRIC PIPES POLY TO COPPER STOPCOCK CHECK VALVE INSERT POLYETHYLENE BALL VALVES PE 100 BALL VALVE 64 SS ROD FOR BALL VALVE GALVANIZED ROD BALL VALVE ELECTROFUSION FITTINGS COUPLER COUPLER - FOR THICK WALLED PPE LONG COUPLER LIGHTFIT COUPLER - FOR THIN WALLED PIPE REDUCING COUPLER ELBOW DUCKFOOT ELBOW DUCKFOOT ELBOW W/32 OUTLET ELBOW LIGHTFIT ELBOW LIGHTFIT ELBOW ELBOW LIGHTFIT ELBOW ADJUSTABLE ELBOW - COUPLER TO COUPLER ADJUSTABLE ELBOW ONE SIDED - COUPLER AND SPIGOT EQUAL TEE REDUCING TEE... 74

6 TABLE OF CONTENTS 90 REDUCING TEE WITH DOUBLE OUTLET...74 FULL FACED FLANGED TEE (W/SS 316 BACKING RING)...75 DUCTILE IRON FLANGED TEE...75 PE CAST IRON FLANGE COUPLER...75 END CAP - INCLUDES COUPLING & PLUG...76 END PLUG...76 MALE ADAPTOR E/F - PE FEMALE ADAPTOR E/F - PE BRASS REDUCING NIPPLE FOR TRANSITION UNIONS...77 TRANSITION COUPLING - MALE BRASS BSP OUTLET...77 TRANSITION COUPLING - MALE STAINLESS STEEL (316) BSP OUTLET...78 TRANSITION COUPLING - FEMALE BRASS BSP OUTLET...78 TRANSITION UNION (FREE NUT) - MALE BRASS BSP OUTLET...78 TRANSITION UNION (FREE NUT) - FEMALE BRASS BSP OUTLET TRANSITION ELBOW - MALE BRASS BSP OUTLET TRANSITION ELBOW - FEMALE BRASS BSP OUTLET TRANSITION UNION ELBOW - FEMALE BRASS BSP OUTLET TRANSITION ELBOW - MALE BRASS OUTLET TRANSITION ELBOW - FEMALE BRASS OUTLET TRANSITION UNION (FREE NUT) ELBOW - FEMALE BRASS BSP OUTLET...80 WELDABLE TRANSITION - POLYETHYLENE TO ROLL GROOVED...81 WELDABLE TRANSITION - POLYETHYLENE TO UNTREATED STEEL...82 BALLOON SADDLE...82 BRANCH SADDLE - WITH UNDERPART...83 BRANCH SADDLE - LARGE BORE...84 FULL FACED FLANGED HYDRANT BRANCH SADDLE (W/SS 316 BACKING RING)...85 FULL FACED FLANGE HYDRANT ADAPTOR KIT...85 TAPPING VALVE - WITH UNDERPART...86 TAPPING SADDLE - WITH UNDERPART...87 LIGHTFIT TAPPING SADDLE...88 WELDING CAP FOR TAPPING SADDLES...88 HEX KEY FOR TAPPING SADDLES...88 REPAIR SADDLE - WITH UNDERPART...89 DOUBLE REPAIR SADDLE...89 TRANSITION SADDLE - BRASS FEMALE THREAD...89 TRANSITION SADDLE - WITH UNDERPART PLASTIC FEMALE THREAD...90 FLEX RESTRAINT...90 GAS ELECTROFUSION FITTINGS TAPPING SADDLE - PE TO NYLON WITH UNDERPART...91 PE - NYLON COUPLING SYSTEM...91 GEOTHERMAL ELECTROFUSION SYSTEM REDUCING TEE...92 REDUCING TEE TWO OUTLETS...92 Y REDUCER ELBOW ELBOW CONNECTING BOLT KIT...93 PROB HEAD WEIGHT CONNECTION KIT ELBOW CLAMP...93 ELECTROFUSION WASTE SYSTEMS WASTE SADDLE - FIXED 110MM 45 O OUTLET LIGHTFIT ELBOW - FOR PIPES 11 TO WASTE SADDLE - ADJUSTABLE 160MM OUTLET...94 ADJUSTABLE ELBOW FOR WASTE MANHOLE ADAPTOR...94

7 TABLE OF CONTENTS TOOLING...95 INTRODUCTION...98 PLASSON AUTOMATIC (PF) WELDING CONTROL BOXES...99 CONTROL BOXES ELECTROFUSION CONTROL BOXES WELDING CABLES & ACCESSORIES WELDING TERMINAL PIN ADAPTORS BAR READERS AND ACCESSORIES PIPE CUTTING PIPE SCRAPING PIPE CLEANING PIPE CLAMPING REROUNDING TOOLS SQUEEZE OFF TOOLS DEBEADING TOOLS SPECIALIZED INSTALLATION TOOLING FOR PLASSON PRODUCTS LARGE BORE INSTALLATION TOOLS SIMONA SPIGOT FITTINGS STUB FLANGE SYSTEMS FITTINGS FOR ELECTROFUSION AND BUTTWELD STUB FLANGE FOR ISO/DIN/AS, LONG SPIGOT CONCENTRIC REDUCER LONG SPIGOT TEE LONG SPIGOT REDUCING TEE LONG SPIGOT BRANCHES LONG SPIGOT ELBOW LONG SPIGOT ELBOW LONG SPIGOT BEND LONG SPIGOT END CAP LONG SPIGOT SEAMLESS BEND SEAMLESS BEND SEAMLESS BEND SEAMLESS BEND SEAMLESS BEND SEAMLESS BEND FITTINGS FOR BUTTWELD STUB FLANGE FOR ANSI, SHORT SPIGOT STUB FLANGE FOR ISO/DIN/AS, SHORT SPIGOT STUB FLANGE FOR ISO/DIN/AS, WITH CHAMFER, SHORT SPIGOT CONCENTRIC REDUCER SHORT SPIGOT BACKING FLANGES BACKING FLANGES - AS2129 TABLE D BACKING FLANGES - TABLE E - AS BACKING FLANGES - AS BACKING FLANGES - AS BACKING FLANGES - AS BACKING FLANGES - ASME B16.5 ANSI 150# PLASSON QUALITY FLANGES ASSEMBLY INSTRUCTIONS /2-2 RURAL FITTINGS MM METRIC FITTINGS MM METRIC FITTINGS MM COUPLER UNIVERSAL ADAPTOR AND 90 0 ELBOW MODULAR ADAPTOR REDUCING SET 63-20MM AND COMBINATIONS REDUCING SET MM AND COMBINATIONS POLY TO COPPER FITTINGS POLY TO COPPER ADAPTOR KIT SLIP/REPAIR COUPLER 20-63MM SLIP/REPAIR COUPLER 63 (MINE) - 125MM...157

8 Rural Compression Fittings

9

10 D RURAL COMPRESSION FITTINGS Note: System pressure rating is dependant on the rural pipe selected. RURAL COUPLING RURAL COUPLING BODY 1/2" /4" " /4" /2" RURAL REDUCING COUPLING 1/2" /4" " /4" /2" " Suits rural & metric fittings. 3/4" 1/2" " 1/2" " 3/4" /4" 3/4" /4" 1" /2" 1" /2" 1.1/4" " 1" " 1.1/4" " 1.1/2" RURAL MALE THREADED ADAPTOR RURAL BSPT 3 PACK QTY 1/2" 1/2" /2" 3/4" /4" 1/2" /4" 3/4" /4" 1" " 1/2" " 3/4" " 1" /4" 3/4" /4" 1" /4" 1.1/4" /4" 1.1/2" Wholesale prices do not include 10% GST 9

11 RURAL COMPRESSION FITTINGS RURAL MALE THREADED ADAPTOR CONT. RURAL BSPT 3 PACK QTY 1.1/2" 1" /2" 1.1/4" /2" 1.1/2" /2" 2" " 1" " 1.1/4" " 1.1/2" " 2" RURAL BARREL UNION ADAPTOR WITH MALE THREAD RURAL BSPT 3 PACK QTY 1" 1/2" " 3/4" /4" 1/2" /4" 3/4" /4" 1" /2" 1" /2" 1.1/4" /2" 1.1/2" " 1" " 1.1/4" " 1.1/2" " 2" RURAL FEMALE ADAPTOR RURAL BSPT 3 PACK QTY 1/2" 1/2" /2" 3/4" /4" 1/2" /4" 3/4" /4" 1" " 3/4" " 1" /4" 3/4" /4" 1" *1.1/4" 1.1/4" /2" 1" *1.1/2" 1.1/4" *1.1/2" 1.1/2" *2" 1.1/4" *2" 1.1/2" *2" 2" *Fitting with Stainless Steel Reinforcing Ring. 10 Wholesale prices do not include 10% GST

12 D RURAL COMPRESSION FITTINGS 90 RURAL ELBOW 1/2" /4" " /4" /2" " RURAL MALE ELBOW RURAL BSPT 3 PACK QTY 3/4" 1/2" /4" 3/4" " 1/2" " 3/4" " 1" /4" 3/4" /4" 1" /4" 1.1/4" /2" 1" /2" 1.1/4" /2" 1.1/2" " 1" " 1.1/4" " 1.1/2" " 2" RURAL FEMALE ELBOW RURAL BSPT 3 PACK QTY 1/2" 1/2" /4" 1/2" /4" 3/4" " 1/2" " 3/4" " 1" /4" 3/4" /4" 1" /4" 1.1/4" /2" 1" /2" 1.1/4" /2" 1.1/2" /2" 2" " 1" " 1.1/4" " 1.1/2" " 2" Fitting with Stainless Steel Reinforcing Ring. Wholesale prices do not include 10% GST 11

13 RURAL COMPRESSION FITTINGS 90 RURAL TEE 1/2" /4" " /4" /2" " RURAL REDUCING TEE 3/4" 3/4" 1/2" " 1" 3/4" /4" 1.1/4" 1" /2" 1.1/2" 1" /2" 1.1/2" 1.1/4" " 2" 1" " 2" 1.1/4" " 2" 1.1/2" RURAL TEE WITH MALE THREADED OFFTAKE = Main 2 = Main 3 = Offtake 3/4" 3/4" 1/2" /4" 3/4" 3/4" " 1" 1/2" " 1" 3/4" /4" 1.1/4" 1" /2" 1.1/2" 1.1/4" /2" 1.1/2" 1.1/2" " 2" 1.1/2" " 2" 2" RURAL TEE WITH FEMALE THREADED OFFTAKE 1/2" 1/2" 1/2" /2" 3/4" 1/2" /4" 1/2" 3/4" /4" 3/4" 1/2" /4" 3/4" 3/4" " 1" 1/2" " 1" 3/4" " 1" 1" " 1" 1.1/4" /4" 1" 1" /4" 1.1/4" 3/4" /4" 1.1/4" 1" /4" 1.1/4" 1.1/4" /4" 1.1/4" 1.1/2" /2" 1.1/2" 1" /2" 1.1/2" 1.1/4" /2" 1.1/2" 1.1/2" /2" 1.1/2" 2" " 2" 1.1/2" " 2" 2" = Main 2 = Main 3 = Offtake 12 Wholesale prices do not include 10% GST

14 D RURAL COMPRESSION FITTINGS RURAL END PLUG 1" /4" /2" " BLANKING PLUG - OUTLET SEAL 3/4" " /4" /2" " Use to seal any metric or rural compression fitting. RURAL TAPPING SADDLE - GALVANISED BOLTS 2" 3/4" " 1" GALV*Zinc plated with Chromate passivator - Yellow colour (shiny). RURAL TAPPING SADDLE FOR RURAL & METRIC WITH S/STEEL REINFORCING RING & GALV.* BOLTS RURAL ADAPTOR 1 2 BOLTS 20 (3/4") 1/2" Metric & Rural (Long Bolts) (1") 1/2" Metric & Rural (Long Bolts) (1") 3/4" Metric & Rural (Long Bolts) (1.1/4") 1/2" Metric & Rural (Long Bolts) (1.1/4") 3/4" Metric & Rural (Long Bolts) (1.1/4") 1" Metric & Rural (Long Bolts) (1.1/2") 1/2" Metric & Rural (Long Bolts) (1.1/2") 3/4" Metric & Rural (Long Bolts) (1.1/2") 1" Metric & Rural (Long Bolts) (2") 1/2" Metric & Rural (Long Bolts) (2") 1.1/4" Metric & Rural (Long Bolts) GALV*Zinc plated with Chromate passivator - Yellow colour (shiny). 3/4" " /4" /2" " Wholesale prices do not include 10% GST 13

15 RURAL COMPRESSION FITTINGS RURAL NUT 3/4" " /4" /2" " RURAL SPLIT RINGS 3/4" " /4" /2" " MODULAR ADAPTOR - FOR CLOSE/TIGHT ASSEMBLIES 3/4" " /4" /2" " CONVERSION KIT - RURAL TO METRIC 3/4" " /4" /2" " RURAL CONVERSION KIT - METRIC TO RURAL 20 3/4" " /4" /2" " Wholesale prices do not include 10% GST

16 RURAL COMPRESSION FITTINGS RURAL CONVERSION KIT - METRIC TO IMPERIAL C RURAL CONVERSION KIT - METRIC TO IMPERIAL D 32 1" /4" /2" /4" " Wholesale prices do not include 10% GST 15

17 RURAL COMPRESSION FITTINGS

18 BSP Threaded Fittings

19 BSP THREADED FITTINGS

20 BSP THREADED FITTINGS THREADED NIPPLE 1/2" 1/2" /4" 3/4" " 1" /4" 1.1/4" /2" 1.1/2" " 2" THREADED REDUCING NIPPLE 3/4" 1/2" " 1/2" " 3/4" /4" 1/2" /4" 3/4" /4" 1" /2" 1/2" /2" 3/4" /2" 1" /2" 1.1/4" " 1/2" " 3/4" " 1" " 1.1/4" " 1.1/2" THREADED PLUG 3/8" /2" /4" " /4" /2" " THREADED CAP 1/2" /4" " /4" /2" " Wholesale prices do not include 10% GST 19

21 D BSP THREADED FITTINGS THREADED SOCKET THREADED SOCKET (STAINLESS STEEL REINFORCED) 1/2" /4" " /4" /2" " /4" /2" " THREADED REDUCING SOCKET 3/4" 1/ THREADED ELBOW 90 THREADED ELBOW (STAINLESS STEEL REINFORCED) 1/2" /4" " /4" /2" " ELBOW WITH FEMALE-MALE THREADED 1.1/4" /2" " /2" 1/2" /4" 3/4" " 1" Wholesale prices do not include 10% GST

22 BSP THREADED FITTINGS THREADED TEE THREADED TEE (STAINLESS STEEL REINFORCED) 1/2" /4" " /4" /2" " /4" /2" " THREADED RISER 1/2" 1/2" 150mm long /4" 1/2" 112mm long /4" 3/4" 150mm long " 1" 150mm long /4" 1.1/4" 112mm long /2" 1.1/4" 150mm long /2" 1.1/2" 150mm long THREADED REDUCING BUSH 3/4" 1/2" " 1/2" " 3/4" /4" 1/2" /4" 3/4" /4" 1" /2" 1/2" /2" 3/4" /2" 1" /2" 1.1/4" " 1/2" " 3/4" " 1" " 1.1/4" " 1.1/2" /2" 2" " 1" " 1.1/4" " 1.1/2" " 2" " 2.1/2" " 2" " 3" Wholesale prices do not include 10% GST 21

23 PLASSON THREADED FITTINGS EXPLAINED Plasson threaded fittings are manufactured from Polypropylene for increased strength and, in some applications, enhanced chemical resistance. Plasson threaded fittings are made to ISO 7.1 which is equivalent to Australian Standard AS ISO 7.1. Male threads are tapered. Known as BSPT, these fittings are referred to as R threads in the standard. Female threads are parallel. Known as BSPP, these fittings are referred to as Rp in the standard. When these threads are screwed together, with the use of a jointing medium, typically Teflon thread tape, a seal is formed. The enhanced stiffness of the Plasson Polypropylene threaded fittings ensures a good seal between the threads of the male and female parts. In some applications products are designed with a BSP taper female thread, Rc, which is designed for sealing with a BSP taper male, R. Teflon tape or another jointing medium is required with this connection. Other Thread Standards Other thread types are found within Australia, usually in the hydraulic and Gas industry. The hydraulic industry often uses a G thread. While of similar form to the Rp thread, the G thread is designed to seal with an o-ring or washer. NPT threads are often used in the Gas industry. The NPT thread has a thread angle of 55 0 compared with 60 0 of the BSP range of fittings. While it is common to interchange these threads it is not recommended. METRIC THREAD IMPERIAL THREAD DN6 1/8 DN8 1/4 DN10 3/8 DN15 1/2 DN20 3/4 DN25 1 DN32 1.1/4 DN40 1.1/2 DN50 2 DN65 2.1/2 DN80 3

24 Metric Compression Fittings

25 kpa mining systems: easier, safer mining PLASSON. BEST UNDER PRESSURE. When you re working in mines, you need a name you can rely on to supply your pipe fittings. Plasson with 30 years use in Australian mines are the safest and most reliable fittings and are now the only poly pipe fittings with a Standardsmark license to 16 for sizes up to 125mm. And as mine conditions are never perfect, Plasson s systems are designed to ensure that the joints can be made and reused in the worst conditions, including overhead assembly, oval pipes and bad alignment. When you need the best and safest in poly pipe jointing use Plasson.

26 D METRIC COMPRESSION FITTINGS METRIC COUPLING 160 COUPLER ** **See page 44 for mine fitting version. METRIC COUPLING BODY METRIC PLASCOM COUPLING * Suits metric & rural fittings. *Metric only Wholesale prices do not include 10% GST 25

27 METRIC COMPRESSION FITTINGS METRIC SLIP/REPAIR COUPLING METRIC REDUCING COUPLING METRIC UNIVERSAL ADAPTOR PE PE PE PE PE * PE Note: Universal End connects to Steel, PVC, Copper, PE in shown OD size ranges *Suits 50mm Copper Pipe 26 Wholesale prices do not include 10% GST

28 D METRIC COMPRESSION FITTINGS METRIC MALE ADAPTOR UNIVERSAL ADAPTOR* 16 1/2" /4" /2" /4" " /2" /4" " /4" " /4" /2" " /4" /2" " " /4" /2" " /4" /2" " /2" " /2" " " /2" " " " " " METRIC MALE ADAPTOR WITH MALE BRASS THREAD 32 1" /4" /2" " /4" /2" " /4" /2" /4" /2" " Wholesale prices do not include 10% GST 27

29 METRIC COMPRESSION FITTINGS METRIC BARREL UNION ADAPTOR WITH MALE THREAD 25 1/2" /4" /2" /4" " " /4" /2" " /4" /2" " " /4" /2" " /2" /2" " /2" " METRIC BARREL UNION ADAPTOR WITH MALE BRASS THREAD 32 1" " /4" /4" /2" /4" /2" " Wholesale prices do not include 10% GST

30 D METRIC COMPRESSION FITTINGS METRIC FEMALE ADAPTOR 16 1/2" /4" /2" /4" " /4" " /4" " *32 1.1/4" *40 1" *40 1.1/4" *40 1.1/2" *50 1.1/4" *50 1.1/2" *50 2" *63 1.1/4" *63 1.1/2" *63 2" *75 2" *75 2.1/2" *90 2" *90 3" *90 4" *110 3" *110 4" *With Stainless Steel Reinforcing Ring. METRIC FEMALE ADAPTOR WITH PARALLEL THREAD* 25 3/4" " " * For connecting Male Parallel Threads - contains rubber seal in seat. 90 METRIC ELBOW elbow Wholesale prices do not include 10% GST 29

31 METRIC COMPRESSION FITTINGS 90 METRIC REDUCING ELBOW METRIC UNIVERSAL ELBOW 90 METRIC ELBOW ADAPTOR PE PE PE Note: Universal End connects to Steel, PVC, Copper, PE in shown OD size ranges (spigot) (spigot) (spigot) (spigot) (spigot) (spigot) METRIC MALE ELBOW 20 1/2" /4" /2" /4" " /4" " /4" " /4" /2" " /4" /2" " /4" /2" " /2" " " " Wholesale prices do not include 10% GST

32 D METRIC COMPRESSION FITTINGS 90 METRIC MALE ELBOW WITH BRASS THREAD 32 3/4" " /4" /2" " /4" /2" " /4" /2" /4" /2" " METRIC FEMALE ELBOW 16 1/2" /2" /4" /2" /4" " /4" " *32 1.1/4" " *40 1.1/4" *40 1.1/2" *40 2" " *50 1.1/4" *50 1.1/2" *50 2" *63 1.1/4" *63 1.1/2" *63 2" *75 2" *75 2.1/2" *75 3" * With Stainless Steel Reinforing Ring METRIC WALLPLATE ELBOW 16 1/2" /2" /4" Wholesale prices do not include 10% GST 31

33 METRIC COMPRESSION FITTINGS 45 METRIC ELBOW METRIC MALE ELBOW 20 1/2" /4" METRIC TEE 160 Tee METRIC REDUCING TEE = Main 2 = Main 3 = Offtake 32 Wholesale prices do not include 10% GST

34 D METRIC COMPRESSION FITTINGS 90 METRIC INCREASING TEE = Main 2 = Main 3 = Offtake 90 METRIC SLIP/REPAIR TEE METRIC COUPLING - WITH RISER /4" /4" " /4" " /4" " = Main 2 = Main 3 = Offtake 90 METRIC TEE - WITH THREADED MALE OFFTAKE /2" /4" /2" /4" " /4" /2" /4" /2" " /4" /2" " = Main 2 = Main 3 = Offtake Wholesale prices do not include 10% GST 33

35 METRIC COMPRESSION FITTINGS 90 METRIC TEE - WITH THREADED FEMALE OFFTAKE /2" /4" /2" /4" /2" /4" " * /4" /4" " * /4" /2" " * /4" * /2" * " * /2" * " * /2" * " * " * /2" * " * " * " *With stainless steel reinforcing ring. 3 1 = Main = Main 3 = Offtake 90 METRIC SLIP TEE - WITH THREADED FEMALE OFFTAKE " /2" /4" *With stainless steel reinforcing ring. 3 1 = Main = Main 3 = Offtake 90 METRIC REDUCING TEE - WITH THREADED FEMALE OFFTAKE / / " *With stainless steel reinforcing ring = Main 2 = Main 3 = Offtake 34 Wholesale prices do not include 10% GST

36 D METRIC COMPRESSION FITTINGS 45 METRIC TEE METRIC MALE Y FITTING /4" /4" /4" = Main 2 = Main 3 = Offtake METRIC CROSS - WITH THREADED FEMALE OFFTAKE 20 3/4" 1/2" METRIC END PLUG METRIC BLANKING PLUG - OUTLET SEAL Wholesale prices do not include 10% GST 35

37 METRIC COMPRESSION FITTINGS METRIC FLANGED COUPLING WITH METAL BACKING FLANGE METRIC ISO FLANGE* PACK QTY /2" ISO " ISO " ISO ** 2.1/2 ISO /2" ISO " ISO " ISO " ISO " ISO " ISO " ISO Use M 16 bolts with 6 flanges. *See P37 for ISO Flange dimensions and equivalent Australian Standard Flanges. **Mine Fitting METRIC FLANGED APAPTOR WITH METAL BACKING FLANGE METRIC REDUCED COMPRESSION FLANGE METRIC ISO FLANGE* PACK QTY /2" ISO " ISO " ISO /2" ISO " ISO /2" ISO /2" ISO " ISO " ISO " ISO " ISO " ISO Use M 16 bolts with 6 flanges. *See P37 for ISO Flange dimensions and equivalent Australian Standard Flanges. METRIC ISO FLANGE* PACK QTY 63 4" ISO *See P37 for ISO Flange dimensions and equivalent Australian Standard Flanges. 36 Wholesale prices do not include 10% GST

38 D METRIC COMPRESSION FITTINGS METAL BACKING FLANGE FOR FLANGED COUPLING ZINC COATED STEEL METRIC ISO FLANGE PACK QTY /2" ISO " ISO " ISO /2" ISO /2" ISO " ISO " ISO " ISO " ISO " ISO ISO FLANGES TO EN * Similar Australian Standard flanges can be bolted to EN flanges, based on PCD, # holes and Ø holes. It is the user s responsibility to ensure suitability of these arrangments. Other backing flanges are available. See page for details. ISO ISO OD PCD # HOLES Ø HOLES 1.1/2" " /2" " " " SIMILAR FLANGE THICKNESS DESCRIPTION 2" TABLE E AS /2" TABLE E AS2129 3" TABLE E AS2129 4" TABLE E AS2129 5" TABLE E AS2129 6" TABLE E AS METRIC MODULAR ADAPTOR FOR CLOSE/TIGHT ASSEMBLIES METRIC REDUCING SET To make reductions from one pipe size to another, fits any compression end. Wholesale prices do not include 10% GST 37

39 METRIC COMPRESSION FITTINGS METRIC SHOULDERED ADAPTOR 50 2" " " " " METRIC POLY TO COPPER CONNECTOR METRIC POLY TO COPPER TEE PE CU Note: If the fitting is to be re-used then a new SS split ring must be inserted. PE CU METRIC POLY TO COPPER ELBOW PE CU Wholesale prices do not include 10% GST

40 D METRIC COMPRESSION FITTINGS METRIC POLY TO COPPER KIT* PE CU *15 NB Copper Kit fits any 20mm Plasson end. 20 & 25 NB Copper Kit fits any 25mm Plasson end. The 15 & 20 NB Kit contains copper coloured nut, rubber liner, SS Ring and copper coloured cone. The 25 kit contains copper coloured nut, SS ring and coloured cone - rubber liner NOT required. METRIC POLY TO COPPER STOPCOCK PE CU METRIC STAINLESS STEEL RING FOR POLY TO COPPER CONNECTOR 15 (1/2") (3/4") (1") METRIC STAINLESS STEEL RING FOR POLYPROPYLENE PIPE METRIC POLY TO POLYBUTYLENE CONNECTOR PE PB 3 PACK QTY METRIC POLY TO POLYBUTYLENE KIT PE PB 3 PACK QTY METRIC POLY TO PVC CONNECTOR 63PE 50 PVC Wholesale prices do not include 10% GST 39

41 METRIC COMPRESSION FITTINGS METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - THRUSTED METRIC STEEL/PVC ADAPTOR/REPAIR COUPLING - UNTHRUSTED 1 2 PACK QTY 1" / 25-1 Fits 40mm Plasson Fitt /4" / 32-1 Fits 50mm Plasson Fitt /2" / 40-1 Fits 50mm Plasson Fitt " / 50-1 Fits 63mm Plasson Fitt PE to Steel/PVC Adaptor - (Thrusted: for pipe which is not secure - includes SS Split Ring & Cone to grip onto pipe). 1 2 PACK QTY 25 / 1" - 1 Fits 40mm Plasson Fitt / 1.1/4" - 1 Fits 50mm Plasson Fitt / 1.1/2" - 1 Fits 50mm Plasson Fitt / 2" - 1 Fits 63mm Plasson Fitt PE to Steel/PVC Adaptor - (Unthrusted: for pipe which is secured - does not require thrusting). METRIC BLACK METRIC NUT - PP METRIC LILAC METRIC NUT - PP Wholesale prices do not include 10% GST

42 D METRIC COMPRESSION FITTINGS METRIC O-RING NITRILE NBR ! ! ! 63 (1) PACK QTY 7910* EPDM+ VITON FPM ! ! ! 63 (1) !For fittings supplied before Jan 2003, check seal shape. (1) Note 63 mine fittings use this ring. *Blue Mark - a better chemical resistance than NBR. **White mark - a better chemical resistance than NBR. + When these rings are used, the use of CPVC split rings will usually be required. TRAPEZE RINGS - SERIES PACK QTY NITRILE NBR EPDM+ VITON FPM *Blue Mark - a better chemical resistance than NBR. **White mark - a better chemical resistance than NBR. + When these rings are used, the use of CPVC split rings will usually be required. For fittings supplied after Jan, 2003, check seal shape. Wholesale prices do not include 10% GST 41

43 METRIC COMPRESSION FITTINGS METRIC SPLIT RING 1 2 PACK QTY 7003* ACETAL (POM) 7008** C-PVC *Standard Acetal split ring supplied with fittings - milky white colour. **Used in place of Acetal in acid or aggressive chemical environments - yellow/brown colour. METRIC POLYPROPYLENE INSERTS FOR METRIC FITTINGS (lower) (upper) METRIC CONVERSION KIT - METRIC TO RURAL 20 3/4" " /4" /2" " METRIC CONVERSION KIT - RURAL TO METRIC 3/4" " /4" /2" " Wholesale prices do not include 10% GST

44 METRIC COMPRESSION FITTINGS METRIC CONVERSION KIT - METRIC TO IMPERIAL C 32 1" /4" /2" CONVERSION KIT - METRIC TO IMPERIAL D 25 3/4" " METRIC WRENCH METRIC CHAMFER TOOL - FOR PE PIPES For closing and tightening the PP nuts of Plasson fittings. It is important when closing the nut on Plasson fittings that the nut is NOT OVER-TIGHTENED as the nut can be deformed - this may result in a pipe blowing or pulling out of a fitting. Hand tighten and a further 1/2 turn with the wrench. For rural 1/2-2 and metric 16-32mm a wrench is not needed. Firmly hand tighten Blade for Chamfer Tool For overall pipe diameters from 20mm-63mm. Operates like a pencil sharpener. Chamfering and lubricating pipes from 40-63mm, eases jointing pressures. Wholesale prices do not include 10% GST 43

45 MINE FITTINGS (ALSO FOR GENERAL USAGE) METRIC MINE - COUPLING METRIC MINE - REPAIR COUPLING METRIC MINE - REDUCING COUPLING METRIC MINE - MALE ADAPTOR / / / METRIC MINE - FEMALE ADAPTOR / / METRIC MINE - SHOULDERED ADAPTOR Wholesale prices do not include 10% GST

46 MINE FITTINGS (ALSO FOR GENERAL USAGE) 90 METRIC MINE - ELBOW METRIC MINE - ELBOW MALE / / METRIC MINE - ELBOW FEMALE 7150 MINE - 90o ELBOW FI / / METRIC MINE - ELBOW METRIC MINE - TEE METRIC MINE - SLIP/REPAIR TEE METRIC MINE - REDUCING TEE POA POA Wholesale prices do not include 10% GST 45

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