Contents 3) Why dry peas 4) PeaTex 7) Fibradan 8) Pea starch and pea protein 10) Range of products 12) Profile and contact

Transcription

1 PEA INGREDIENTS

2 Contents 3) Why dry peas 4) PeaTex 7) Fibradan 8) Pea starch and pea protein 10) Range of products 12) Profile and contact 2

3 WHY DRY PEAS HEALTH BENEFITS AND FUNCTIONALITY Dry peas has been an important part of the human diet since prehistoric times. Today there is a growing understanding of the health benefits from including dry peas in human diets. Dry peas are a small but nutritionally mighty member of the legume family. Peas are a good source of cholesterol lowering fiber and it is a good food item, especially for people with blood sugar disorders, because sugar levels are kept more constant after a meal with peas than with many other food items. Peas also provide an excellent source of protein, amino acids and minerals. Furthermore, they contain phytonutrients that might lead to a reduced risk of certain cancer diseases, according to some scientists. Health issues are becoming more and more important to consumers. That is one reason for including dry peas in recipes where it is possible. Another reason is that, as a food manufacturer, you can benefit from the functionality of various pea based products available from DLG Ingredients. On the following pages we present our range of products available to food manufacturers. Our way of thinking Health issues and quality comes first, then usability, functionality and value for money. 3

4 PEATEX Our PeaTex products are based on dry yellow peas (Pisum sativum), prepared by the use of extrusion cooking technology. As a result the products have excellent water binding capacities. It is a healthy and cost effective alternative ingredient for manufacturers of meat and poultry products such as minced meat and sausages. In addtion to water binding the PeaTex also stabilizes fat. PeaTex is available as various powders and flakes texturized. Furthermore the flakes are available also in brown color. These products will add positively to the texture, appearance and taste in for example burgers. PeaTex G100 PeaTex G150 PeaTex G300 PeaTex Flakes S, natural PeaTex Flakes S, brown PeaTex Flakes L, natural PeaTex Flakes L, brown Fine powder Medium fine powder Coarse powder 4

5 IMPORTANT QUALITIES 100% natural product Allergen free Gluten free GMO free Cholesterol free Excellent water- and fat binding capacity Good and healthy replacement for MDM ISO 22000/ BRC certified production Halal and Kosher certified 9 Important qualities of Peatex: 100% natural product (check lige den røde farve) Allergen free Gluten free GMO free Cholesterol free Excellent water- and fat binding capacity Good and healthy replacement for MDM ISO 22000/ BRC certified production Halal and Kosher certified 5

6 IMPLEMENTING PEATEX Replacing Soya with PeaTex Replacing soya by applying PeaTex to your recipe requires a simple procedure similar to the process when using soya. However, the main difference is that a pre-emulsion is not necessary when using Pea- Tex in your recipe. Replacing MDM with PeaTex If you normally use 20 kg of MDM in your recipe, you can replace it by adding 5 kg PeaTex and 15 kg water (a ration of 1:3). Instead of using MDM, a gel consisting of water and PeaTex is added directly to your recipe. Add chopped meat Add PeaTex Add spices and ascorbic acid Add potato starch Stuff in to natural casing Add salt and phosphate Add ice/water Add remaining water Temperature at the end of the cutter 15 o EXAMPLE OF RECIPE WITH PEATEX 32,25% 25,00% 15,00% 3,00% 1,65% 0,45% 0,05% 0,60% 20,00% 2,00% Beef meat 20% fat Beef meat 50% fat Beef fat PeaTex G100 Nitrite salt Phosphate Ascorbic acid Spices Ice/Water Potato starch 6

7 PeaTex is a perfect ingredient for sausages and other minced meat products. It contains both protein and starch and therefore has excellent water and fat binding capacities. 7

8 PEA STARCH AND PEA PROTEIN Dry peas can be divided into two parts: One part which is mainly starch and another part which is mainly protein. DLG Ingredients has its own production facilities for the manufacturing of these products. We offer the Pea starch as a native starch with a swelling temperature of approx 70 (check) and a gelatinized (cold swelling) starch. The gelatinized starch can be used in minced meat products and sausages as a healthy and costeffective substitute for other starch. The native starch is mainly for feed and for industrial uses. Pea protein is also offered as a native protein and as an extruded protein. The native protein is mainly used for pet food whereas the extruded protein is used in the meat industry as an alternative to other protein sources. 8

9 Yellow split peas Pea Protein Pea Starch 9

10 FIBRADAN Fibradan is a fiber product produced from the shell of dry yellow and green peas with no use of additives. To ensure bacteriological standards required by the food industry the shells are heattreated as an integrated part of the production process. Fibradan can be used in bread, bisquits and crackers and in breakfast cereals. Furthermore it can be used as a healthy functional ingredient in minced meat products and sausages. Fibradan has a very high content of dietary fiber (about 80-90%) which makes Fibradan one of the best fibers available for human consumption. Starch + Sugar Protein Protein Starch + Sugar Sugar + Protein Ash + Fat Fibre Fibre Fibre Wheat fibre Ash + Fat Water Pea fibre Fibradan Water Ash + Fat Oat fibre Water IMPORTANT QUALITIES High content of dietary fiber (80-90%) 100% natural product Gluten free GMO free Cholesterol free 10

11 RANGE OF PRODUCTS TeaTex, powders: PeaTex, texturized products: PeaTex Flakes S, Natural PeaTex G100 PeaTex Flakes S, Brown PeaTex G150 PeaTex Flakes L, Natural Fibres: Fibradan 19 Fibradan 20 Pea Protein and pea starch: Pea protein Pea starch 11

12 7030.dk PROFILE AND CONTACT DLG Ingedients A/S is a part of DLG Food consisting of a number of companies working with various plant products as for example fresh vegetables, preserved products, potatoes, grains, rye flour, pea products and rapeseed oils. The products are sold to retail chains, the food service sector and the food industry worldwide. DLG Food Grains focus areas are the production of pea products, fibers, fibers, whole grain flours and pearl barley. Besides, we trade, clean and pack various edible seeds especially for the baking industry. DLG Food is owned by DLG, one of the largest agricultural companies in Europe. DLG s main activity is to supply farmers with seed, animal food, fertilizer and other products such as energy and machinery. DLG operates in more than 20 countries, employs approx 7500 persons and has a turnover of 8 bn (2013). Tel.: ingredients@dlg.dk DLG Ingredients A/S Tønderingvej 14, Durup DK-7870 Roslev Denmark