Volkswagen New Beetle Body - Exterior 66 Exterior equipment (Page GR-66)

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1 66 Exterior equipment (Page GR-66) Wheel house liner, removing and installing Front wheel house liner Rear wheel house liner Rear view mirror Mirror glass, removing and installing Mirror housing, removing Outside rear view mirror, removing and installing Tools Roof mouldings, removing and installing Rear spoiler Guide tube and motor bracket, removing Rear spoiler, adjusting Rear spoiler, removing Spoiler on rear lid Protective strips Sill panel strips, replacing

2 Wheelhousing liner, removing and installing (Page 66-1) Front wheelhousing liner 1 - Wheelhousing liner - Remove wheel. Wheel bolt torque = 102 Nm (75 ft lb). - Remove screws and remove wheelhousing liner. 2 - Screw Qty Spreader nut 4 - Speed nut On bumper cover

3 Wheelhousing liner, removing and installing (Page 66-2) Rear wheelhousing liner Note: Wheelhousing liners differ slightly depending on equipment, with regard to position and number of mounting elements. 1 - Wheelhousing liner - Remove wheel. Wheel bolt torque = 120 Nm (89 ft lb). - Remove only right screw and wheelhousing liner. - Remove screws and remove wheelhousing liner. 2 - Hex nut 70 Nm (52 ft lb)

4 3 - Bolt

5 Wheelhousing liner, removing and installing (Page 66-3) 4 - Spreader nut 5 - Cover Right side only 6 - Speed nut 7 - Speed nut On bumper cover or fender

6 Wheelhousing liner, removing and installing (Page 66-4) Tools Special tools and equipment Removal lever VAS 1978 Wiring harness repair kit

7 Rear view mirror (Page 66-5) Mirror glass, removing and installing WARNING! Use protective eye wear and gloves. Removing - Protect housing edge from paint damage. with reinforced tape Press in mirror up in housing - arrow -. - Press off mirror with tool from tab in housing and remove contact for heated mirror on the backside of mirror. Installing - Connect contacts for heated mirror on mirror glass. - Press mirror glass in center on bracket in housing.

8 Rear view mirror (Page 66-6) Mirror housing, removing - Remove mirror glass Page Press screwdriver in direction of arrow (this will cause clip to release the mirror housing). - Pull mirror housing off mirror carrier upward.

9 Rear view mirror (Page 66-7) Outside rear view mirror, removing and installing - Remove front door trim Repair Manual, Body-Interior, Repair Group 70 Door trim, removing and installing - Disconnect all connectors - arrows -. - Route wire connector with adhesive strip (otherwise it catches easily in door) or push out with tool VAS 1978 (contact from connector housing. - Remove screws and remove triangular trim from, the back - arrow -.

10 Rear view mirror (Page 66-8) - Remove screws and remove outside mirror from door hinge Torque: bolts = 10 Nm (89 in. lb) Notes: Cover bolts are accessible after opening the door. Electrical wires are routed through door opening. Reinstall in reverse sequence. - Ensure the electrical wire in the window channel is routed correctly, otherwise the window can catch on the wire when opening and closing. - Check function

11 Roof mouldings, removing and installing (Page 66-9) 1 - Roof moulding With cover strip -4-. Do not bend roof moulding. - Starting at windshield, carefully pry off with soft plastic wedge. - Place roof moulding on rear end of roof channel and press in from rear to front stop. 2 - Rear window 3 - Windsheild 4 - Cover strip Installing: - Insert cover strip into pocket of roof moulding onto stop. Then press into roof

12 channel. 5 - Sealing lip Component part of pre-coating

13 Rear spoiler (Page 66-10) Spoiler on rear lid Assembly overview 1 - Spoiler 2 - Spoiler hinge assembly 3 - Rear lid 4 - Motor bracket 5 - Guide tube for cables 6 - Motor 7 - Torx screw Nm

14 8 - Torx screw Nm 9 - Torx screw Nm 10 - Rubber stop

15 Rear spoiler (Page 66-11) Removing upper and lower trim - Remove rear lid lower trim. Repair Manual, Body-Interior, Repair Group 70 - Remove rear lid upper trim. Repair Manual, Body-Interior, Repair Group 70 Removing motor - Remove screw Open the metallic strap -2- that fixes motor Remove screws Remove motor -3- Installing - In reverse order to removal

16 Rear spoiler (Page 66-12) Guide tube and motor bracket, removing - Remove the clip -3- from both sides, located on rear lid upper corners. - Remove screws -2- from bracket Release guide tube from the 7 retaining clips -arrows-. Installing - In reverse order to removal.

17 Rear spoiler (Page 66-13) Rear spoiler, removing - Remove the clip -3- from both sides, located on rear lid upper corners. - In reverse order to removal Torque Nm - Remove the grommet -5- carefully. - Remove the spoiler hinge assembly -1- from rear lid -2-. WARNING! When removing the spoiler hinge assembly -1- make sure not to damage the seals. - Remove rubber stop -4- (if necessary). Installing

18 - In reverse order to removal.

19 Rear spoiler (Page 66-14) Rear spoiler, adjusting When installing the rear spoiler all gaps must be verified -see figure- The gaps are adjusted by loosening the screw -3- that the fix the spoiler hinge assembly on both sides -1- page CAUTION! The spoiler hinge assembly can now be moved in all directions. Note: The maximum opening of the spoiler is about 17 and it closes in 5 steps.

20 Protective strips (Page 66-15) Sill panel strips, replacing 1 - Sill panel protective strip Self-adhesive Removing: - Heat sill panel protective strip with a hot air blower before removing. Installing: - Clean exterior panels with silicone remover and then rub dry. - fit protective foil Insert grommet -2- into hole in sill. - Pull off protective paper, align sill panel protective strip with guide pin and bond (press on using force). Working temperature approx. 20 C.

21 Protective strips (Page 66-16) 2 - Grommet 3 - Sill panel protective foil Self-adhesive Installing: - Clean exterior panels with petrol and afterwards treat with silicone remover and then rub dry. - Pull off narrow section of protective foil and align at indentation Bond sill panel protective foil along the reference edge -arrow-. - Pull of remaining protective paper and bond sill panel protective foil on complete. 4 - Indentation First indentation is used as reference point to position the sill panel protective foil Door 6 - Door inner seal Pull off to fit sill panel protective foil.

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