The Personal Desktop Fabricator Kit. Evan Malone, Hod Lipson, Max Lobovsky, Dan Periard, Jennifer Yao, etc.
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1 The Personal Desktop Fabricator Kit Evan Malone, Hod Lipson, Max Lobovsky, Dan Periard, Jennifer Yao, etc.
2 The Project The Challenge: How to break SFF/RP free of the high-cost/niche application trap, and help to realize the potential of personal fabrication? The Response: Put cheap, open-architecture fabbers into the hands of hobbyists and hackers, and let them improve the technology and invent applications!
3 Philosophy Capable Accessible Intuitive
4 Technical Details - Mechanical
5 Technical Details - Mechanical XY Gantry, Z Table Cartesian Low XY inertia Minimize object accel. 3 BP step motors with integrated lead screws (HSI Inc.) Easy assembly Expensive Timing belt couples X- slave axis Snap-together acrylic frame Readily available Brittle Sized for desktop ~12 kg ~0.5 m (L, W, H) Mix of SI and Imp. units
6 Technical Details Deposition Tool Motorized syringepump(s) HSI non-captive BP stepper ~60PSI/~400kPa max threads into nut in piston Plastic syringe barrels Quick snap-in Positive displacement reduces viscosity + friction senstivity -> Any material Syringes too small for large jobs
7 Technical Details - Electronics Stepper amplifier 4 axes Bipolar 1/8 stepping 35V, 2.5A/ph max Microcontroller ARM7 RISC USB interface A/D, D/A, SPI, etc. JTAG programming Screw terminals Break-out board 24VDC / 30W global PS Strip & tin & screw assembly Wiring errors common
8 Electronics Improvements Eliminate ribbon cables and breakout board Use power supply connector rather than cutting off Needs improved mechanical attachment USB noise sensitivity -> need electronics box Connectorize for 8P8C (LAN) cables?
9 Control PC application Win PC target OpenGL GUI ~ WYSWYG Intuitive operation and GUI Import and process STLs Multi-material assembly Firmware Bidirectional packet USB2.0 comms Status + commands Queued and immediate commands Queue ~ dimensional path segments Open loop steppers Commands USB 2.0 Status Amplifier Encoders Range Sensor Interface IC Step & Dir SPI
10
11 1. Import STL(s) 2. Model 3. Apply Materials 4. Slice STL(s) w. mat. params 5. Layer boundaries 6. Offset boundaries -> region edges 7. Nest edges in tree 8. Region 9. Create Region paths 11
12 Purchasing / Vendors Most parts off-the-shelf w. pre-filled web orders Motors semi-custom kit incl. prepared shafts and cables Complete kits and assembled machines comm. available
13 Example Assembly Instructions
14 Documentation and Collaboration Project explanation HW Design docs BOM/Vendors Assy. Inst. User manuals FAQ/Contacts FabAtHome.org: Documentation Downloads Images & Video SourceForge.net: Collaborative Software Development GoogleGroups: Discussion forum for Users SourceForge App. source Firmware source Driver source Bug tracking Feature reqs. Developer Forums GoogleGroup Group purchasing Brainstorming User-user Q/A
15 Rubber and Epoxy Products Clockwise from above: LED Flashlight Epoxy Propeller Watchband with embedded watch Silicone bottle Lego truck sporting replica Lego tire
16 Food Products Frosting Cake Decoration, D. Periard, Cornell Univ., NY, USA Printed Chocolate, N. Schaal, Manual H.S., KY, USA
17
18 Printed Fish Robot Concept Buoyant Dorsal Fin IPMC Actuator Contact Switch Zn-Alkaline Cell
19 Printed Fish Robot Prototype
20 New Process: UV-cure Epoxy Work by Koba Industries, Albuquerque NM USA
21 Organic Transistors 1.6 x Drain Current vs. Gate Potential, Epoxy Substrate, Ids = 1V Device 1 Device 2 Device 3 Ion/Ioff: Id (A) Ion/Ioff: Ion/Ioff: Vg (V)
22 IPMC Relay IPMC Armature
23 IPMC Relay Prototypes 0.02 Stimulus Current vs. Time Current [A] Load Path Resistance [Ohm] Elapsed Time [s] Load Path Resistance vs. Time Elapsed Time [s]
24 New Process: Sintered Stainless 17-4 PH Stainless Steel powder, 12µm Polysaccharide binder; aqueous Deposited at 85 C via heated syringe Sintered 1350 C in 6% H - 94% Ar 35% UTS of bulk 17-4 PH 17% linear shrinkage Work by Maxim Lobovsky, Cornell University
25 Future? Model 2 Modular Personal Fabrication Architecture & Standards
Introduction. Keywords Rapid prototypes, Plastics industry, Manufacturing systems. Paper type Research paper
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