Dehydrated Potatoes (DH), Flakes, Granules, Dices and Slices, Flour and Potato Starch
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1 Processing The dehydration process begins with the use of OPC grown potatoes that are washed, peeled, trimmed and cut to specific sizes if used for DH dice/slice applications. The potatoes (for flakes) are cleaned, water-blanched, dried to 8% or 9% moisture and then packed in to poly lined Kraft bags or totes. Dehydrated dices are packed in 1/40 lb. poly lined cases. Dehydrated slices are packed in 1/25 lb. poly lined cases. The native potato starch is extracted from high quality, high solids Northwest grown potatoes and is dried without modification. Product Characteristics and Dehydration Potato flakes are dehydrated mashed potatoes made by applying cooked, mashed potato to the surface of a singledrum dryer and drying to the desired final moisture. The dried sheet is milled to a specific density. The largest size flake is a 5/8 milled flake and the smallest is a course ground flour. Potato Processing Additives and Functions Mono & Diglycerides This reduces stickiness and is a required additive. Sodium Bisulfite inhibits browning. Sodium Acid Pyrophosphate (SAPP) - inhibits graying, color control. Citric Acid Processing aid for emulsions stability. BHA, BHT to inhibit oxidation for preserving flavor. Color, Spice and Vitamins added as required. DH Potato Flakes Code Potato Flakes Production Line Potato Flakes 3/8 russet w/ mono & diglycerides, citric acid and SAPP Ingredient statement: Potatoes, mono and diglycerides, sodium acid pyrophosphate, citric acid and BHA Nav Code Packed 1/40 lb. bulk poly-lined kraft bags, with So2 and BHA Code Code Code Potato Flakes 3/8 russet Organic w/ mono & diglycerides, citric acid and SAPP Ingredient statement: Potatoes, mono and diglycerides. Packed 1/40 lb. bulk poly-lined kraft bags, no So2 or BHA Nav Code Natural Potato Flakes 5/8 low density Ingredient statement: Potatoes Nav Code Potato Flakes 3/8 gold w/ mono & diglycerides, citric acid and SAPP Ingredient statement: Potatoes, mono and diglycerides, sodium acid pyrophosphate, sodium bisulfite, citric Acid, BHA and turmeric Nav Code Packed 10 Kg bags, with So2 and BHA Pallet configuration 3 Ti 14 Hi 84 Tall Code Natural Potato Flakes 3/8 low density Ingredient statement: Potatoes Nav Code Packed 1/40 lb. bulk poly-lined kraft bags Potato Flakes continued on next page 2015 OPC. All rights reserved /15 IN-3 1
2 Potato Flakes continued from previous page DEHYDRATED POTATO FLAKE PREPARATION INSTRUCTIONS # Of Servings Salt Butter or 2% Milk Water Potato Flakes Margarine 2 1/4 tsp 2 tsp 1/4 cup 3/4 cup 2/3 cup 4 1/2 tsp 1 tbsp 1/2 cup 1 1/2 cup 1 1/3 cup 6 3/4 tsp 2 tbsp 3/4 cup 2 1/3 cup 2 cups 10 1 tsp 3 tbsp 1 1/4 cup 3 1/4 cup 3 1/4 cups STOVE - TOP DIRECTIONS: STEP 1: HEAT WATER TO BOILING. ADD BUTTER OR MARGARINE AND SALT. STEP 2: REMOVE FROM HEAT. ADD COLD MILK. STEP 3: ADD POTATO FLAKES. STIR GENTLY. FLUFF WITH A FORK. DO NOT WHIP. DH Agglomerated Flakes Agglomeration is the process of taking standard drum dried potato flakes and binding them together to form agglomerates. This agglomeration allows for the addition of seasonings and other additives. Those additives may include dairy based ingredients, flavors, and other seasonings such as salt and spices. Code TBD TBD Agglomerated Flakes, plain Packed in 1,200 lb. totes Nav Code Agglomerated Flakes, plain Packed in custom sized Kraft/poly bags Nav Code TBD Agglomerated Flakes, seasoned Packed in custom sized Kraft/poly bags Nav Code TBD DH Agglomerated Flakes OPC. All rights reserved /15 IN-3
3 DH Potato Granules Code Potato Granules, no So2, (10003) 1/50 lb. bags Code Code Code Code Code Code Code Code Code Code Code Potato Granules, with So2, (10002) 1/50 lb. bags Potato Granules, low So2, super sack 2,200 lb. Pallet configuration 1 Ti 1 Hi Potato Granules, super sack 2,200 lbs. Pallet configuration 1 Ti 1 Hi Complete Mix Granules, 1/50 lb. bags Low Sugar So2 Granules, (10004) 1/50 lb. bags True Recipe Dry Granule Plain, 6-6 lb. case Pallet configuration 8 Ti 7 Hi True Recipe Dry Mash, w/ vit C, lb. case Pallet configuration 8 Ti 8 Hi Dry Granules, no vit C, (10014) 1/40 lb. bag Granules, w/ So2, 1/50 lb. bag Pallet configuration 8 Ti 5 Hi Potato Granules Complete Mix, no So2, (10017) 1/40 lb. bag Granules, no So2, (10003) no label 1/50 lb. bags DH Potato Granules OPC. All rights reserved /15 IN-3
4 DH Dices and Slices DEHYDRATED CUT-SIZE PRODUCT LISTING Code Size (USA in.) Size (Metric mm) Case Size OPCD /8 x 3/8 x 3/8 9.5 x 9.5 x 9.5 1/40 pounds OPCD /4 x 1/4 x 1/4 6.3 x 6.3 x 6.3 1/40 pounds OPCD /8 x 3/8 x 3/8 3.2 x 9.5 x 9.5 1/40 pounds OPCD S1875 1/8 slice 3.2 slice 1/25 pounds OPCD S1875-SKON 1/8 slice skin on 3.2 slice skin on 1/25 pounds WP Crushed Fine dice DH Shreds Code DH Russet Shred, 1/10 x 3/16 x Nat 1/30 lb. case, Pallet configuration 6 Ti 7 Hi Code DH Russet Shred, 3/16 x ¼ x 2 1/30 lb. case, Pallet configuration 6 Ti 7 Hi DH Sliced Potatoes Code DH Russet Shred, 3/16 x ¼ x Nat No So2 1/25 lb. case, Pallet configuration 6 Ti 7 Hi DH Potato Shreds RECONSTITUTION PROCEDURES FOR DEHYDRATED POTATO CUBES Approximate Yield Boiling Water Salt Diced Potatoes 2 1/4 Quarts 3 Quarts 4 tsp 1 Quart 7 1/4 Quarts 2 1/2 Gallon 1/4 Cup 2 1/2 Pounds 14 1/2 Quarts 5 Gallons 1/2 Cup 5 pounds 7 1/4 Gallons 10 Gallons 1 Cup 10 pounds 14 1/2 Gallons 20 Gallons 2 Cups 20 pounds 29 Gallons 40 Gallons 4 Cups 40 pounds METHOD 1: HEAT REQUIRED BOILING WATER (refer to chart). ADD SALT AND DICED POTATOES. SIMMER 10 TO 15 MINUTES OR UNTIL TENDER. DRAIN WELL BEFORE USING. USE IN ANY POTATO RECIPE. METHOD 2: HEAT REQUIRED BOILING WATER (refer to chart). ADD SALT AND DICED POTATOES. REHEAT TO SIMMER. REMOVE FROM HEAT. COVER AND LET SET FOR 3 HOURS OR OVERNIGHT. DRAIN WELL OR LADLE FROM WATER AS NEEDED. USE IN ANY POTATO RECIPE. **NOTE** - USE OF METHOD 2 IS RECOMMENDED FOR MAXIMUM RECONSTITUTION. Keep Potato Dices in a cool, dry storage free from contamination odors. Dices and Slices continued on next page OPC. All rights reserved /15 IN-3
5 Dices and Slices continued from previous page DH Potato Slices RECONSTITUTION PROCEDURES FOR DEHYDRATED POTATO SLICES Approximate Yield Boiling Water Salt Sliced Potatoes 1 Quart 3 Quarts 1 1/2 tsp 1 Quart 1 Gallon 2 1/2 Gallons 1 1/2 tblsp 1 Gallon 1 1/2 Gallons 3 Gallons 2 tblsp 2 1/2 Pounds 3 Gallons 5 Gallons 1/4 Cup 5 Pounds 6 Gallons 10 Gallons 1/2 Cup 10 Pounds 9 Gallons 16 Gallons 3/4 Cup 15 Pounds 12 Gallons 21 Gallons 1 Cup 20 Pounds 15 Gallons 27 Gallons 1 3/4 Cups 25 Pounds DH Sliced Potatoes METHOD 1: HEAT REQUIRED BOILING WATER (refer to chart). ADD SALT AND DICED POTATOES. SIMMER 10 TO 15 MINUTES OR UNTIL TENDER. DRAIN WELL BEFORE USING. USE IN ANY POTATO RECIPE. METHOD 2: HEAT REQUIRED BOILING WATER (refer to chart). ADD SALT AND DICED POTATOES. REHEAT TO SIMMER. REMOVE FROM HEAT. COVER AND LET SET FOR 3 HOURS OR OVERNIGHT. DRAIN WELL OR LADLE FROM WATER AS NEEDED. USE IN ANY POTATO RECIPE. **NOTE** - USE OF METHOD 2 IS RECOMMENDED FOR MAXIMUM RECONSTITUTION. Keep Potato Dices in a cool, dry storage free from contamination odors. DH Potato Flour Code Potato Flour, Standard w/ mono and diglycerides, citric acid and SAPP Packed 1/50 lb. poly-lines kraft bags Nav Code No So2 or BHA Code Code Code Potato Flour, X-fine w/ mono and diglycerides and citric acid Packed 1/50 lb. poly-lines kraft bags Nav Code No So2 or BHA. Potato Flour Clean label course grind Ingredient declaration: Potatoes Packed 1/50 lb. poly-lined kraft bags Nav code Pallet Configuration 3Ti 5 Hi Potato Flour, Low Leach w/ mono and diglycerides and citric acid Packed 1/50 lb. poly-lines kraft bags Nav Code No So2 or BHA. DH Potato Flour OPC. All rights reserved /15 IN-3
6 DH Potato Starch FOOD GRADE NATIVE POTATO STARCH High Quality, Unmodified Food Grade Potato Starch Description: The native potato starch is extracted from high quality, high solids Northwest grown potatoes and is dried without modification. Moisture, % Ash content, % 0.30 Protein, % < 0.1 Brabender Viscosity, 4%, BU 1,300 Conductivity, μs/cm, 100 ph Sulfite (as So2) mg/kg 10 Arsenic (As), mg / kg 0.30 Lead (Pb), mg / kg 0.50 Expiration Date 2 years after the manufacture date Quality Attributes Fineness 150 (100 mesh) % Whiteness, 457 nm Blue Light Reflection % Blemish, units/cm 3.00 Total Plate Count (cfu / gram) 5,000 Mold & Yeast (cfu / gram) < 500 Coliform (MPN / gram) < 30 Food Grade Native Potato Starch OPC Product codes: Code Code Code /25 Kg. bags Pallet configuration 5 Ti 8 Hi 1/50 lb. bags 2,205 lb. super sack OPC. All rights reserved /15 IN-3
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