How To Make An Injection Mold

Transcription

1 HCM Stampi HCM production mould making leader in the design and construction of injection molding Headquartes Corso Moncenisio Rosta Torino Italy Tel Fax

2 2 Company Profile Our customers turn to us to design and build various types of steel and aluminum molds From more of 60 years, industries around the world have turned to HCM to design and build molds of accuracy and durability. Our dedication to the highest quality mold design and building standards is part of our mission to be leader the industry in the design and production of different kinds of molds 1946 Foundation of MANTELLI Core business was the manufacturing of models and dies for the casting industry Foundation of CANTA Core business was the manufacturing of models and dies for the casting industry Start of mould manufacturing Start of large-size mould manufacturing Merger of CANTA S.p.A. and MANTELLI S.p.A. to H.C.M. Stampi S.p.A. creating a new important european toolmaker New company H.C.M. Stampi s.r.l. u. takes over the tooling activities of H.C.M. Stampi S.p.A.

3 General Company Information - Location office & plant: 3 ROSTA Office Corso Moncenisio, Rosta (Torino) Head Office Technical and Commercial Department San Martino Plant Via Alfieri, San Martino Alfieri (Asti) Work Shop Tool trial shop TURIN and ASTI (Italy)

4 4 Company Structure PRESIDENT FINANCE and ADMINISTRATION GENERAL MANAGMENT HUMAN RESOURCE QUALITY PURCHASING TECHNICAL DIRECTION PRODUCTION SALES PROGRAM MANAGER MOULD DESIGN WORK SHOP (Machines) WORK SHOP (Assembling Area)

5 5 Project/Engineering Manufacturing Sales/Admin Company Structure Emploies 10 Sales/Admin 40 Manufacturing 15 Project/Engineering

6 6 Company Turnover milion/

7 7 Company Information & Contact Internal Capacity: Design: h/a Manufacturing: 14 Big milling machine 9 Milling machine HSM Maurizio Delnevo Fulvio Ansaldi Raffaele Rosucci Giorgio Boasso Bodda Maurizio Stefano Varzella Marco Rosso Berto Valter Squillari Maurizio Paso h/a General Manager Financial Manager Manufacturing Manager Chief Designer Tool Trials Shop Out work Engineer Sales Manager Purchasing Departement Quality Management

8 8 Team Project Structure PROJECT XXX PROJECT MANAGER SALES PROJECT LEADER PRODUCTION PLAN MANAGER OUTWORK ENGINEER PURCHASING

9 9 HCM tooling supplier location network Piemonte region Veneto region Lombardia region Marche region

10 10 Chinese tooling supplier location network Shangai 上 海 Ningbo 寧 波 Shenzen 深 圳 Taizhou 台 州

11 Company Services 11

12 Design and manufacturing tooling for: 12

13 Main Customers 13

14 14 Technical Department Equipment Data format: IGES, PRT, DXF/dwg, STEP, CATPart Transfer Data Via Odette - FTP Software Version V5.r19 NX

15 Work Shop Equipment 15

16 Work Shop view 16

17 17 Tool Trial Shop Name Type Tonnage Mould Plates Max Mould height (mm) KRAUSS MAFFEI KM 4000 MX 4000 Tons 3400 x KRAUSS MAFFEI MC Tons 3240 x HT HT 1250 GOLD 1250 Tons 1680 x

18 18 Company Products Compact Tool Technolgy (Patent n )

19 19 Company products Lancia Musa Instrument Panel System

20 20 Company products Lancia Ypsilon Instrument Panel System

21 21 Company products Ferrari 458 Italia Front Bumper System

22 22 Company products Tool name Start of Production JCI No. of shots (untill 12/4/2013) Body panel+ Central Insert LH Body panel+ Central Insert RH 8/5/2007 1,001,900 7/5/2007 1,000,378 FIAT Rear Bumper System & Door Panel System

23 23 Company products FIAT Rear Bumper System

24 24 Company products Fiat 500 L Front Bumper System

25 25 Company products Ford B Max Front Bumper System

26 26 Company products BMW Mini GPII Front Diffusor Door Panel End Plates Rear Diffusor Tailgate Spoiler

27 27 Company products IVECO STRALIS Sun Visor System (PMMA Material)

28 28 Company products Box System Alfa Romeo Giulietta Lateral & Centarl air vent system

29 29 Company products Alfa Romeo Giulietta Interior trims Door Panels

30 30 Company products Fiat Siena Fiat Palio Fiat Paqnda 4X4

31 31 Recent vehicle models Ford Transit Renault Kangoo Mercedes Citan

32 32 Quality Management The Quality System at HCM complies with the requirements of ISO 9001 code of practice for Quality Systems. In order to ensure Product Quality, each phase of manufacture is subject to Control Procedures, namely : 1. Planning 2. Design control and design review 3. Process control 4. Surveillance of Timing & Cost 5. Control of CAD-CAM System and Equipment 6. Control and Maintenance of Machines Accuracy Complete Documentation 7. Manufacturing 8. Control of bought out items 9. Mould finishing 10. Mould try out 11. Mould and part acceptance. Moulds are fully developed in accordance with customers standards requirements. Assembling and finishing parts are available to verify eventual mismatch between manufactured parts and original project.

33 33 Headquartes Corso Moncenisio Rosta Torino Italy Tel Fax